Effect of GMA polymer compatibilizers on highly filled composites of low density polyethylene/magnesium hydroxide

Functional polymers such as polyethylene grafted glycidyl methacrylate （PE-g-GMA） and ethylene-methyl acrylate-glycidyl methacrylate terpolymer （E/MA/GMA） were used as compatibilizers in the preparation of highly filled composites of polyethylene/magnesium hydroxide（PE/MH）. Comparative studies were performed on the effect of magnesium hydroxide and stearic acid on the interface within polymer and magnesium hydroxide composites. The effect of polymeric compatibilizers on the properties of the composites was studied using tensile and impact tests, torque rheological analysis, differential scanning calorimetry and environmental scanning electron microscopy （ESEM）. The microstructure of highly filled PE/MH composites changed after the addition of functional polymers. The mechanical properties of the composite material increased after compatibilization. The compatibilization processes of PE-g-GMA and E/MA/GMA were different. The grafted polymer was more compatible with polyethylene, which led to a polar polymer phase. In contrast, the tercopolymer tended to adhere to the surface of MH particles.     

Influence of γ-ray Irradiation on the PTC Effect of EPDM/Carbon Black Composite

Introduction The positive temperature coefficient(PTC) effect is characterized by an increase of resistivity with an elevated temperature.The PTC effect of carbon black(CB) filled polymers is useful for self-regulation heaters,over-current protectors,sensors,etc.Much work has been done on the PTC effect of the carbon black filled crystalline polymer composite[1-4],whereas carbon black filled amorphous polymers have not drawn researchers much attention because the PTC effect in these composites is small or cannot be detected[5-7].In this work,the influence of γ-ray irradiation on the PTC effect of CB filled amorphous ethylene-propylene-diene terpolymer(EPDM) composites was studied.     

Mixed conducting polymers on ion-conducting sensor glasses – charge transfer in the system polymer/glass

Mixed ion/electron conducting polymer layers based on polypyrrole have been used as internal reference electrodes in all-solid-state pH glass electrodes. The effect of the nature and composition of the polymer used and of the deposition technique applied on the performance of the resulting sensor has been studied. For this purpose, crucial sensor properties, e.g. parameters of the calibration function, response behaviour and complex impedance, have been determined experimentally at room temperature. The results show that several properties studied remained nearly uninfluenced by changes of the polymer composition. The zero potential point of the calibration line was found to be the most sensitive parameter. Principally, almost all mixed conducting polymers used seems to result in a stable charge transfer in the system polymer/glass.     

Properties of ultrahighly filled composites based on polymers and ground rubber

The stress-strain and strength properties of ultrahighly filled composites based on thermoplastic polymers and ground rubber wastes are studied. The content of the elastic filler is higher than 70 wt%. As is shown, introduction of minor amounts of the plastic polymer, which serves as the binder for the filler particles, makes it possible to improve the strength properties of ultrahighly filled composites and to prepare materials of a desired thickness. A correlation between the stress-strain properties of the plastic polymer-rubber systems and the effective viscosity of the matrix polymer is established. When a polymer with homogeneous deformation and good adhesion to the elastic filler is used as the matrix, the resultant composites are characterized by properties close to those of vulcanized rubbers. A new method is proposed for processing of ground rubber wastes and preparation of materials that are similar to hard rubbers.     

颗粒填充聚合物高介电复合材料

颗粒填充聚合物高介电复合材料兼具聚合物材料的易加工、低损耗、耐击穿性能和陶瓷材料的高介电等性能,还可使金属材料具备介电性能,可以广泛应用于电气、电子行业。本文综述了非均匀体系介电理论研究的历史背景,以及陶瓷、金属颗粒填充聚合物高介电复合材料的组成、制备及介电性能的影响因素,并着重讨论了界面相在复合材料研究中的重要性,最后展望了发展方向。     

Dynamic mechanical properties of polymers filled with agglomerated particles

The filler particles in most filled polymers are not perfectly dispersed but are more or less agglomerated. The degree of agglomeration and the strength of the agglomerates, which can be modified by surface treatments, have a very great effect on the dynamic mechanical properties. Filler agglomerates which are wetted by the polymer matrix produce higher elastic moduli than similar agglomerates which are not wetted. The relative damping in most filled polymers is very temperature-dependent. A qualitative explanation is given for this temperature dependence. The degree of agglomeration and the strength of the agglomerates are important factors in determining the damping.     

Mechanical and rheological properties of poly(ethylene-co-ethyl acrylate) as a function of carbon black content

Carbon black (CB) filled poly(ethylene-co-ethyl acrylate) (EEA-CB) is used as conductive phase in conductive polymer composites (CPC). Electrical conductivity of CPC obtained from blends of immiscible polymers results from CB particles localization within the material, which depends on composition and processing conditions. It is particularly important to control viscosity of such systems as this parameter determines both the phase morphology and conductive pathway structure. The small scale, at which CB particle aggregation/dispersion phenomena occur within CPC, makes direct observations difficult. But the effect of carbon black particles/polymers interactions is clearly visible by means of rheological measurements. A strong reinforcing effect of CB on CPC in both solid and liquid states has been noticed. This phenomenon has been analyzed using classical models as a function of temperature and CB content. The results confirm the necessity of CPC rheology control especially during the process to achieve good reproducibility of electrical properties.     

A novel method for making ultra-fine metal fibers and particles

A novel method based on plastic processing and equipment for preparing ultra-fine metal fibers and particles is reported. With this new method, metal fibers and particles can both be produced on the same equipment and the surfaces of the fibers and particles can be protected from oxidation by the polymers or solvents during the preparation process. Metal-alloy powders with lower melt point were filled into polymer by an extruder, followed by a die-drawing process at a temperature lower than the melt temperature of the metal alloy. Metal fibers or particles were obtained after the polymer matrix was washed away. Metal alloy fibers can be obtained when a polymer that strongly interacts with metal alloy, such as a special polyvinyl alcohol with a low alcoholysis degree, is used as the polymer matrix. Metal-alloy particles can be obtained when a polymer with weak interaction with metal alloy, such as polyethylene (PE), is used as the polymer matrix. Based on the principle of this new method, it is possible to produce finer or even nano-sized metal fibers and particles with higher melting points.     

Morphology and Properties of Particulate Filled Polymers

Although the structure of particulate filled polymers is usually thought to be very simple, often structure related phenomena determine their properties. Segregation occurs only when long flow paths and large particles are used in production. The occurrence and extent of aggregation depend on the relative magnitude of attractive and separating forces, which prevail during the homogenization of the composite; the balance of adhesive and shear forces determines structure. Fillers of small particle size always aggregate, usually leading to decreased strength and especially low impact resistance. Anisotropic particles (talc, mica, short fibers) are orientated during processing. ESR is a relatively simple technique for the estimation of orientation and orientation distribution, which are determined by processing conditions, i.e. flow pattern, shear conditions, mold filling rates, cooling conditions, etc. The orientation of the particles strongly affects composite stiffness and strength. In practice, often several factors simultaneously influence the properties of products prepared from particulate filled polymers. Separation of the effects of the influencing factors is difficult, although such knowledge would help to control composite properties. The structure and properties of injection and compression moulded PP composites containing CaCO₃ or talc differs considerably from each other. The aggregation of CaCO₃, the nucleating effect and the orientation of talc affect product properties. The latter are also influenced by the skin-core structure developing during injection molding as well as by the orientation of the polymer. An example is discussed in this paper, which facilitates the identification of the effect of these factors with the help of a simple model and indicates a way in which product properties can be controlled.     

Solvent and concentration effects on the properties of electrospun poly(ethylene terephthalate) nanofiber mats

This study describes the preparation and characterization of nanofibrous mats obtained by electrospinning poly(ethylene terephthalate) (PET) solutions in trifluoroacetic acid/dichloromethane (TFA/DCM). Special attention was paid to the effect of polymer concentration and solvent properties on the morphology, structure, and mechanical and thermal properties of the electrospun nonwovens. The results show that the spinnable concentration of PET solution in TFA/DCM solvents is above 10 wt %. Mats have nanofibrous morphology with fibers having an average diameter in the range of 200–700 nm (depending on polymer concentration and solvent composition) and an interconnected pore structure. Higher solution concentration favors the formation of uniform fibers without beads and with higher diameter. Morphology and fiber assembly changed with the solvent properties. Solvent mixtures rich in TFA, i.e., those with higher dielectric constant and lower surface tension, originated fibers with small diameter. However, due to the lower volatility, those solvent mixtures also produced more branched and crosslinking fibers, with less morphologic uniformity. Mechanical properties (Young's modulus, ultimate strength, and elongation at break) and thermal properties (glass transition, crystallization, and melting) have been studied for the PET electrospun nanomats and compared with those of the original polymer. Solvent effect on fiber crystallinity was not significant, but a complex effect was observed on the mechanical properties of the electrospun mats, as a consequence of the different structural organization of the fibers within the mat network. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 460–471, 2008     

Gradient polymers and copolymers

Gradient polymers are two component polymeric systems in which the concentration of one component varies in a continuous way from one side to the other in systems with plane-parallel geometry. Such systems can be obtained from an amorphous polymeric matrix by diffusing into another monomer creating a gradient of concentration, which is fixed by, for example, photo-polymerization. Properties of such systems with plane-parallel geometry are discussed. Paricular attention is given to the systems with cylindrical geometry in which the gradient of the second polymer varies from the center to outside. This class of gradient polymers has a great practical application as gradient optical polymeric fibers and multifocal lenses. An interesting and new class of gradient polymers are systems systems consisting of semicrystalline polymeric matrices in which a gradient of structure is created by appropriate thermal treatment and an amorphous polymer gradient is formed by diffusion of a monomer and its subsequent polymerization. The structural, thermal and mechanical properties are discussed mainly for a model system consisting of polyethylene and polystyrene. The polymeric gradient systems, consisting of an oriented semicrystalline polymer and amorphous gradient polymer, are discussed showing that the structurally gradient matrices and amorphous polymer offer a great variety of factors which can influence the properties of multicomponent gradient polymers. Recently obtained gradient copolymers in which the chemical composition varies from one end to the other a macromolecule are presented. It is shown how such macromolecules can be obtained with different type of changes of the composition. The unusual properties of gradient copolymers are discussed considering their mechanical and thermal properties as well their specific behaviour as compatibilizers. © 1998 John Wiley & Sons, Ltd.     

聚丙烯腈溶液的凝胶化研究

聚丙烯腈是用途最广泛的聚合物之一,其溶于适当溶剂中形成的聚丙烯腈溶液是制备聚丙烯腈纤维、渗透膜等高分子材料的原料。聚丙烯腈溶液的物理化学性质对所制备材料的性能有很大的影响。本文对高分子溶液的凝胶化和高分子凝胶的特点做了简要介绍,并介绍了聚丙烯腈及其凝胶的特点。根据高分子浓溶液体系的特点提出用于表征聚丙烯腈溶液凝胶化的主要方法。从浓度和温度对聚丙烯腈溶液凝胶化行为的影响、熟化和非溶剂对聚丙烯腈溶液凝胶化行为的影响、聚丙烯腈溶液凝胶化的热可逆性、聚丙烯腈溶液凝胶化的分形特征以及聚丙烯腈凝胶的交联机理这几个方面对已有聚丙烯腈溶液的凝胶化研究成果和最新进展进行了综述。最后对聚丙烯腈溶液凝胶化和聚丙烯腈凝胶的研究前景做了展望。     

填充聚合物的熔体流变学

颗粒填充聚合物（包括聚合物纳米复合材料）溶体通常表现出模量升高、频率依赖性的改变以及高含量填充体系的屈服行为等与单纯聚合物明显不同的流变行为,并且这些流变特性还会受到填料含量、形状尺寸以及颗粒-聚合物之间相互作用等诸多因素的影响。填充聚合物的宏观流变行为是与其微观结构的形成和演化以及高分子链在特定条件下的阻尼松弛过程密切联系在一起的。本文综述了颗粒填充聚合物（包括聚合物纳米复合材料）在力场作用下的流变性以及各种因素对其流变行为的影响,尤其是着重阐述了聚合物纳米复合材料的流变松弛机理和基于热力学理论建立起来的、描述填充体系熔体流变行为的Leonov模型。     

Phase equilibria in ternary polymer blends

The phase states and rheological properties of blends of three polymers??polystyrene, poly(methyl methacrylate), and the styrene-acrylonitrile copolymer??in the common solvent chloroform are studied. The phase diagrams are constructed and the positions of spinodals are determined via the method of turbidity points. The effect of the third polymer on the compatibility of the binary blend obeys Prigogine??s rule; that is, it is determined by the solubility of the added polymer in the first two components. The extremum composition dependence of rheological properties of ternary polymer systems in the vicinity of the separation point (the metastable region) is found. Through the method of convex-shell construction, the phase diagrams are calculated.     

Thermosetting Shape Memory Polymers and Composites Based on Polybenzoxazine Blends,Alloys and Copolymers

When dealing with smart polymers, in particular with shape memory polymers, the polymer type and composition specify the overall material properties and in particular the extent of the shape memory effect. Polybenzoxazines as a polymer with high potential for structural applications represent a promising component for materials with both shape memory effect and structurally interesting material properties. This minireview gives insight into how the shape memory effect, in particular the shape recovery event, is influenced by internal factors such as polymer structure, morphology and external factors such as filler addition.     

A literature review on the in situ generation of reinforcing fibers

Liquid crystal polymers (LCPs) are a relatively new class of materials. These polymers usually consist of rigid rodlike molecular chains and they are capable of forming highly oriented structures even in the as-made product, with strength/modulus significantly higher than those of the conventional flexible chain polymers. Blending of LCPs with conventional polymers produces composite-like structures with LCPs serving as the reinforcing component. The properties of the blends are affected by the size, shape and distribution of the LCPs in the matrix polymer, which in turn are related to the processing conditions such as the blend composition, the extrusion and drawing conditions, the viscosity ratio of the component polymers and the type and grade of the LCPs and the matrix polymers. Improved processability of the blend due to the reduction in viscosity and the improved interfacial adhesion between reinforcing fibers and the matrix polymer are among the advantages of these materials over the conventional short fiber reinforced composites. This paper gives a brief review of the work currently available in the literature on rheology, fabrication, blend morphology and mechanical/thermal properties of the in situ composites from blends of LCPs and conventional polymers.     

Approaches for Making High Performance Polymer Materials from Commodity Polymers

A brief surrey of ongoing research work done for improving and enhancing the properties of commodity polymers by the author and author’s colleagues is given in this paper. A series of high performance polymers and polymer nanomaterials were successfully prepared through irradiation and stress-induced reactions of polymers and hydrogen bonding. The methods proposed are viable, easy in operation, clean and efficient. 1. The effect of irradiation source (UV light, electron beam, γ-ray and micr…     

Surface phenomena at polymers

Polymers with advanced properties can be achieved among other measures by reinforcing with fibrous materials, by polymer blending and surface modification. Using the surface treatment of PP-EPDM injection moulding specimens (washing, flaming, plasma-treatment) an overview on progress in surface analytics is given. It is shown that XPS, contact angle and zeta-potential measurements give corresponding results concerning the composition of the surface region. Additional to the kind of interaction forces at interfaces the mechanical properties of reinforced polymers are governed by sorption layers and electrical phenomena at interfaces. Corresponding results were obtained at chalk filled PE-HD and glass fibre reinforced polyamide.     

Properties of Some Wool Keratin Copolymers

The properties of keratin following the formation of polymers in situ have been studied. It is important to determine any effects of the initiatory system on keratin in order to assess the role of the added polymer, The water content of the copolymer usually differs from that of the keratin and polymer measured as separate entities and influences the observed physical properties. Deposition of polymer has little direct effect on properties unless reaction with the keratin structure occurs. Observed physical properties suggest that polymer is predominately formed in the matrix component.     

Microfluidic fabrication of calcium alginate helical microfibers for highly stretchable wound dressing

Due to suitable biocompatibility and biodegradability, natural polymers have a wide range of applications in the biomedical field, but the defects of mechanical properties limit their performance in some practical scenarios. Here, the microfluidic method was used to spin alginate into helical fibers, and then the gaps of packed microfibers were filled with polyacrylamide (PAM) to obtain a calcium alginate/PAM composite polymer membrane. Compared with pure calcium alginate, this composite film greatly improved the flexibility and stretchability, and could be stretched up to 14 times of its original length, and not deform significantly under 300% strain for 8 cycles. It also had good transparency and skin adhesion, further guaranteeing the application potential in the field of wound dressings. The loading and release experiments showed that the calcium alginate fibers maintained a dense morphology, and could achieve higher loading efficiency and more controllable release than pure PAM. Above all, this film has great application potential in joint wound dressings, especially when loading with antibacterial substances or healing-promoting drugs is needed. In addition, our research of achieving substantial optimization of elasticity and stretchability through the introduction of helical shape also has certain reference significance for other natural polymers limited by mechanical properties.