Effect of additives on the initial stage of emulsion polymerization of styrene (St) using poly(vinyl alcohol) as a protective colloid

To realize the mechanism of particle formation followed by the grafting of styrene (St) onto poly(vinyl alcohol) (PVA) more precisely, we investigated the influence of additives on model experiments of emulsion polymerizations in 1 ml styrene (St) per 100 ml water at 70 °C using PVA as a protective colloid. In the case of a standard system without additive, experimental results indicate new particle formation, and that 30% of St feed and 30% of the PVA used were grafted. The sulfate radical seldom enters into particles but reacts with PVA, forming the PVA radical that yields the grafting of St onto PVA. The experimental results are thought to arise from a hydrogen abstraction from PVA with a sulfate radical. The addition of low-molecular-weight alcohol, such as isopropyl alcohol (i-PrOH) and n-propyl alcohol (n-PrOH), strongly affected the mechanism of particle formation in terms of a decrease in grafting, due to competition between hydrogen abstraction from PVA and the alcohols with a sulfate radical. Surprisingly, the addition of a low-reactive alcohol, such as t-butyl alcohol (t-BuOH), also resulted in the particle formation with a decrease in grafting, influenced the polymerization locus to be a monomer droplets dispersed by t-BuOH, and confirmed homogeneous nucleation with the increase in the solubility of St in the aqueous phase.     

Effect of initiators on grafting in the initial stage of the emulsion polymerization of methyl methacrylate using poly(vinyl alcohol) as a protective colloid

 To make clear the reason of unsuitability of poly(vinyl alcohol) (PVA) protective colloid for the emulsion polymerization of conjugated monomers, a model experiment of emulsion polymerization of methyl methacrylate (MMA) was carried out with ammonium persulfate (APS) or azobis(isobutyronitrile) (AIBN) initiators, where a small amount of MMA (1/100th of the concentration compared with ordinary emulsion polymerization) was employed. This corresponds to the initial stage of the emulsion polymerization. Grafting of MMA onto PVA took place remarkably irrespective of the kind of the initiators. Formation of homo-poly(MMA) was observed to a small extent. The formation of new emulsion particles smaller than 100 nm continued to increase to almost the end of the polymerization. PVA molecules in the grafted polymer are supposed to act as stabilizers of newly formed particles. From kinetic treatment using the experimental data, the important issues were derived as follows. Firstly, the sulfate anion radical from APS is much more reactive than the isobutyronitrile radical from AIBN in terms of hydrogen abstraction from PVA. Secondly, high grafting ability of the latter initiator system, notwithstanding the much lower reactivity in the hydrogen abstraction compared with the APS system, is attributed to the relative reactivity of the primary radicals, i.e., hydrogen abstraction reaction from PVA to initiation reaction with MMA. The much slower rate of addition of the isobutyronitrile radical to the monomer compared with that of hydrogen abstraction from PVA facilitates the grafting, although the rate constant of hydrogen abstraction is far smaller than that with the sulfate anion radical by 10⁻⁴ times. Received: 26 April 2001 Accepted: 6 September 2001     

Thermosensitive poly(methyl methacrylate) emulsion prepared in the presence of poly(vinyl alcohol) with a cloud point as a protective colloid

An emulsion of poly(methyl methacrylate) (PMMA) was prepared using poly(vinyl alcohol) (PVA) of low degree of hydrolysis with a cloud point as a protective colloid. The behaviour of an aqueous solution of PVA with 80% degree of hydrolysis was first investigated in terms of the Huggins constant in viscometry. MMA was polymerized using the PVA at 20 °C, where no abnormality in the aqueous PVA was observed. The change in transmittance of the emulsion observed with a UV–vis photometer revealed that in the case of UV light of wavelength 370 nm, the transmittance decreased markedly at around 30 °C with an increase in temperature, and then increased with a decrease in temperature. The thermosensitive property resulted from PVA with a low degree of hydrolysis with a cloud point, at a higher temperature of which the PVA loses solubility in water owing to weakening of the hydrogen bond between PVA molecules and water.     

Characterization of poly(vinyl alcohol) during the emulsion polymerization of vinyl acetate using poly(vinyl alcohol) as emulsifier

During the emulsion polymerization of vinyl acetate (VAc) using poly(vinyl alcohol) (PVA) as stabilizer and potassium persulfate as initiator, the VAc reacts with PVA forming PVA-graft-PVAc. When the grafted polymer reaches a critical size it becomes water-insoluble and precipitates from the aqueous phase contributing to the formation of polymer particles. Since particle formation and therefore the properties of the final latex will depend on the degree of grafting, it is important to quantify and to characterize the grafted PVA. In this work, the quantitative separation and characterization of the grafted water-insoluble PVA was carried out by a two-step selective solubilization of the PVAc latex, first with acetonitrile to separate PVAc homopolymer, followed by water to separate the water-soluble PVA from the remaining acetonitrile-insoluble material. After the separation, the water-soluble and water-insoluble PVA were characterized by Fourier Transform Infrared (FTIR) spectroscopy and ¹H and ¹³C nuclear magnetic resonance (NMR) analyses, from which the details of the PVA-graft-PVAc structure were obtained. © 1996 John Wiley & Sons, Inc.     

Grafting reactions of vinyl acetate onto poly[(vinyl alcohol)-co-(vinyl acetate)]

The grafting preference of vinyl acetate onto the methine carbon of poly(vinyl alcohol) (PVOH) versus the acetate group of poly(vinyl acetate) (PVAc) was determined as part of an attempt to prepare novel branched PVOH from partially hydrolyzed PVAc. The results showed long chain grafting on the acetate groups of the PVAc units rather than the methine carbons of the PVOH or PVAc units. Decreasing the monomer or initiator concentration decreased the molecular weight of the graft copolymer formed. Of the initiators studied, ammonium persulfate gave the largest increase in copolymer molecular weight. Both hydrolysis and reacetylation combined with gel permeation chromatography (GPC) and ¹³C-NMR of the fully hydrolyzed material were used to estimate the number and location of grafts. © 1996 John Wiley & Sons, Inc.     

High spin/low spin phase transitions of a spin-crossover complex in the emulsion polymerization of trifluoroethylmethacrylate (TFEMA) using PVA as a protective colloid

We have studied the magnetic properties of an Fe(II) spin-crossover complex near its high spin/low spin (HS/LS) phase transition in the emulsion polymerization of trifluoroethylmethacrylate (TFEMA) using poly(vinyl alcohol) (PVA) as a protective colloid, in comparison with sodium lauryl sulfate (SLS). Morphological analysis was used to establish that the nanodispersed spin-crossover complex was incorporated into the cores of polymer particles covered with PVA shells. The obvious bi-stability of the HS/LS phase transition was considered by the identification of multiplet states such as the triplet (S = 1) and quintet (S = 2) states, and the paramagnetic state (S = 1/2), by noting a gradual shift of g-value anisotropy in the electron spin resonance (ESR) spectrum at 5 K. This was thought to have arisen from the exchange interaction as a Jahn–Teller effect in the emulsion particles. Chemical modifications such as ligand substitution, and the nature of the central metal atom in the emulsion particle, especially influenced the HS/LS phase transition.     

Polymerization of vinyl acetate in fatty acids and properties of poly (vinyl alcohols) derived from the poly (vinyl acetates)

Polymerization of vinyl acetate (VAc) in various fatty acids (carbon numbers 4–18) was carried out. Chain transfer constants to the acids were determined to be 20–35×10^–4, from which the constant to a methylene group was obtained to be 0.73×10^–4. Viscometry in aqueous solution of derived poly (vinyl alcohol) (PVA) showed the usual behavior in terms of Huggins constant obtained by the Schulz–Blaschkes equation for PVAs derived from fatty acid systems lower than hexadecanoic acid. PVA derived from octadecanoic acid system showed abnormality, indicating association of alkyl groups. Contact angles on surfaces of PVAs cast from aqueous solutions were measured. While those of PVA derived from lower acid systems were 62°, those of PVAs derived from higher aids were higher and increased to 92° with increase in carbon number to octadecanoic acid. Alkyl groups in the PVAs were estimated to appear on the surfaces. Surface tension of aqueous solution of the PVA derived from octadecanoic acid showed high surface activity, and depended on pH of the solution, indicating the presence and cleavage of lactone ring at the combined portion between PVA and the acid.     

Synthesis of poly(vinyl acetate)-b-poly(dimethylsiloxane)-b-poly(vinyl acetate) triblock copolymers by iodine transfer polymerization

Iodine transfer polymerization of vinyl acetate in bulk, initiated by α,α′-azobisisobutyronitrile at 80 °C, has been successfully performed in the presence of an α,ω-diiodo-poly(dimethylsiloxane) macrotransfer agent. The formation of a triblock copolymer PVAc-b-PDMS-b-PVAc has been proved by ¹H NMR and size exclusion chromatography analyses. The analysis of the chain-ends has been performed using ¹H NMR. It was found that a large amount of inverse chain-ends is present at the end of the polymerization. Moreover, the formation of several other side products by degradation of the functional chain-ends has been evidenced.     

Preparation of poly(vinyl pivalate) microspheres by dispersion polymerization in an ionic liquid and saponification for the preparation of poly(vinyl alcohol) with high syndiotacticity

We report here a successful free-radical dispersion polymerization of vinyl pivalate (VPi) in an ionic liquid, 1-butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide ([bmim][TFSI]) using poly(vinyl pyrrolidone) (PVP) as a stabilizer. Morphological analysis by FE-SEM revealed that poly(vinyl pivalate) (PVPi) obtained from dispersion polymerizations were in the form of spherical particles. Micron-sized, PVPi particles with a number-average molecular weight (M_n) of 166,400 g/mol could be obtained using 5% stabilizer (w/w to monomer) at 65 °C for 20 h. The effects of varying concentration of stabilizer, initiator and monomer upon polymer yield, molecular weight, and morphology of PVPi were also investigated. Analogous polymerizations in dimethyl sulfoxide (DMSO) and bulk served as references. In addition, the preparation of poly(vinyl alcohol) (PVA) by saponification of the resultant PVPi was described.     

Role of grafting in the emulsion polymerization of vinyl acetate with poly(vinyl alcohol) as an emulsifier. I. Effect of the degree of blockiness on the kinetics and mechanism of grafting

The role of grafting in particle nucleation during the emulsion polymerization of vinyl acetate with partially hydrolyzed poly(vinyl alcohol) (PVA) as an emulsifier and potassium persulfate as an initiator was investigated. The polymerizations were carried out in batch with a low solids (10%) recipe. An automated reaction calorimeter (Mettler RC1) was used for the direct monitoring of the kinetics of emulsion polymerizations with three medium molecular weight PVAs differing in their degrees of blockiness (Poval 217EE > 217E > 217). Smith–Ewart case 1 kinetics (average number of free radicals per particle < 0.5) were followed in all cases, and no constant rate in interval II was observed. Contrary to what was expected, a nonlinear relationship was observed between the rate of polymerization (R_p) and the number of particles (N_p). At R_{p max,} N_p (217E) > N_p (217EE) > N_p (217), and the final N_p was independent of the degree of blockiness of PVA. The particle size distributions were broad (particle diameter = 20–100 nm) and bimodal. On the basis of these data, we concluded that particle nucleation was continuous and was accompanied by extensive limited aggregation during the particle growth stages. The evolution of the amounts of grafted PVA and poly(vinyl acetate) (PVAc) were determined in polymerizations employing the two PVAs differing the most in blockiness (Poval 217EE and 217). The grafted PVAc followed similar profiles, increasing with conversion, particularly near the end of the two reactions. The amounts of grafted PVAc were about the same in the final latexes (37–39%). In contrast, the grafting of PVA was nearly complete by the time monomer droplets had disappeared in each reaction (25% conversion). However, the extent of grafting differed significantly, with the blockier PVA having about one‐third the grafting of the more random PVA (～10% vs ～30%). In these low solids recipes, grafting appeared to be primarily a solution event, occurring predominantly in the aqueous phase and not at the particle/water interface, as was previously speculated. The PVAc grafts grew until the molecules became water‐insoluble and precipitated, forming polymer particles. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3633–3654, 2001     

Synthesis and characters of hyperbranched poly(vinyl acetate) by RAFT polymeraztion

Reversible addition-fragmentation chain transfer (RAFT) polymerization of VAc in the presence of ECTVA, which capable of both reversible chain transferable through a xanthate moiety and propagation via a vinyl group, led to highly branched copolymers by a method analogous to self-condensing vinyl polymerization (SCVP). The ECTVA acted as a vinyl acetate AB^∗ inimer. It was copolymerized with vinyl acetate (VAc) in ratios selected to tune the distribution and length of branches of resulting hyperbranched poly(vinyl acetate). The degree of branching increased with chain ECTVA concentration, as confirmed by NMR spectroscopy. The polymer structure was characterized via MALDI–TOF. Retention of the xanthate compound during the polymerization was evidenced by successful chain extension of a branched (PVAc) macroCTA by RAFT polymerization. The branched PVAc led to better dissolution as compared to linear PVAc, an effect attributed primarily to an increased contribution of end groups.     

Preparation and characterization of silver-modified poly(vinyl alcohol)/polyethyleneimine hybrids as a chemical and biological protective material

Nanohybrid membranes based on the silver (Ag) and a poly(vinyl alcohol)/polyethyleneimine (PVA/PEI) blend were prepared by an in-situ reduction method, in which the silver nitrate, PVA and PEI acted as precursor, linker and polyamine reductant, respectively. The objective of the study was to develop and evaluate permeable membranes (PVA/PEI) impregnated with Ag nanoparticulates that can protect against simulants of chemical and biological warfare agents. The physical properties of the PVA/PEI-Ag hybrids were examined using SEM, TEM, TGA, and UV-vis spectroscopy, the results indicated that the Ag was incorporated in the PVA/PEI matrix after impregnation. The Ag content and surface morphology of the PVA/PEI-Ag hybrids depended on the initial concentration of AgNO₃. The chemical barrier properties against 2-chloroethyl-ethyl sulfide (CEES) were investigated based on static-diffusion method with gas chromatograph (GC). The antibacterial effects of the PVA/PEI-Ag hybrids were assessed by the zone of inhibition, minimum inhibitory concentration (MIC), minimum bactericidal concentration (MBC), and plate-counting methods. The results of this study showed that PVA/PEI-Ag hybrids that act against simulants of chemical and biological weapons while retaining their ability to transmit moisture vapor could be obtained.     

Monodisperse porous poly(vinyl acetate-co-divinylbenzene) particles by single-stage seeded polymerization: a packing material for reversed phase HPLC

A single-stage swelling and polymerization method was proposed for the synthesis of monodisperse porous poly(vinyl acetate-co-divinylbenzene) [poly(VAc-co-DVB)] particles with different VAc/DVB feed ratios. The particles obtained with the VAc/DVB feed ratio of 50:50 v/v had a narrow pore size distribution exhibiting a sharp peak at 30 nm. Based on this distribution the mean pore size and the specific volume were determined as 12 nm and 1.39 mL/g, respectively. The specific surface area of poly(VAc-co-DVB) particles was found to be 470 m2/g. These properties make poly(VAc-co-DVB) particles a promising support for potential HPLC applications. Poly(vinyl alcohol-co-divinylbenzene) [poly(VA-co-DVB)] particles were then obtained by the basic hydrolysis of poly(VAc-co-DVB) particles. The hydroxyl groups on poly(VA-co-DVB) particles have a suitably reactive functionality for surface grafting or derivatization protocols aiming at synthesizing various HPLC packings. The examination of poly(VA-co-DVB) particles by confocal laser scanning microscopy showed the homogeneous distribution of hydroxyl functionality in the particle interior. As a starting point, the chromatographic performance of plain material, poly(VAc-co-DVB) particles produced with VAc/DVB feed ratio of 50:50 (v/v) was tested by a commonly utilized chromatographic mode, reversed phase chromatography. Poly(VAc-co-DVB) particles were successfully used as packing material in the RP separation of alkylbenzenes with resolutions higher than 1.5. Theoretical plate numbers up to 17 500 plates/m were achieved. No significant change both in the chromatographic resolution and column efficiency was observed with increasing flow rate. The chromatography showed that poly(VAc-co-DVB) particles were a suitable starting material for the synthesis of chromatographic packings for different modes of HPLC.     

Effect of poly(vinyl acetate) (PVAc) on thermal behavior and mechanical properties of poly(3-hydroxybutyrate)/poly(propylene carbonate) (PHB/PPC) blends

To assess the compatibility of blends of synthetic poly(propylene carbonate) (PPC), with a natural bacterial poly(3-hydroxybutyrate) (PHB), a simple casting procedure of blend was used. poly(3-hydroxybutyrate)/poly(propylene carbonate) blends are found to be incompatible according to DSC and DMA analysis. In order to improve the compatibility and mechanical properties of PHB/PPC blends, poly(vinyl acetate) (PVAc) was added as a compatibilizer. The effects of PVAc on the thermal behavior, morphology, and mechanical properties of 70PHB/30PPC blend were investigated. The results show that the melting point and the crystallization temperature of PHB in blends decrease with the increase of PVAc content in blends, the loss factor changes from two separate peaks of 70PHB/30PPC blend to one peak of 70PHB/30PPC/12PVAc blend. It is also found that adding PVAc into 70PHB/30PPC blend can decrease the size of dispersed phase from morphology analysis. The result of tensile properties shows that PVAc can increase the tensile strength and Young’s modulus of 70PHB/30PPC blend, and both the elongation at break and the tensile toughness increase significantly with PVAc added into 70PHB/30PPC.     

Electrospinning and characterization of medium-molecular-weight poly(vinyl alcohol)/high-molecular-weight poly(vinyl alcohol)/montmorillonite nanofibers

Submicron fibers of medium-molecular-weight poly(vinyl alcohol) (MMW-PVA), high-molecular-weight poly(vinyl alcohol) (HMW-PVA), and montmorillonite clay (MMT) in aqueous solutions were prepared by electrospinning technique. The effect of HMW-PVA and MMT on the morphology and mechanical properties of the MMW-PVA/HMW-PVA/MMT nanofibers were investigated for the first time. Scanning electron microscopy, viscometer, tensile strength testing machine, thermal gravimetric analyzer (TGA), and transmission electron microscopy (TEM) were utilized to characterize the PVA/MMT nanofibers morphology and properties. The MMW-PVA/HMW-PVA ratios and MMT concentration played important roles in nanofiber's properties. TEM data demonstrated that exfoliated MMT layers were well distributed within nanofibers. It was also found that the mechanical property and thermal stability were increased with HMW-PVA and MMT contents.     

Synthesis of isotactic star-shaped poly(vinyl alcohol)

Isotactic 6-armed star-shaped poly(vinyl alcohol) (PVA) with a narrow molecular weight distribution was successfully prepared by the living cationic polymerization of 6-armed star-shaped poly(tert-butyl vinyl ether) (PTBVE) and subsequent acidic ether cleavage. The PTBVE was synthesized using hexa(chloromethyl) melamine (HCMM) as a hexafunctional initiator and ZnI₂ or ZnCl₂ as an activator in toluene/MC (1/1 v/v) at −70 °C. A better living stability of PTBVE was obtained in the ZnCl₂ activator system. The number average molecular weight and the polydispersity index of the 6-armed star-shaped PTBVE polymerized with ZnCl₂ at −70 °C for 24 h were 156,000 g/mol and 1.47, respectively. The fraction of the mm sequence of the resulting PVA was 52%.     

Liquid-state transitions (T>T g) of poly(vinyl alcohol)

The two liquid state transitions,T _ll andT _ll, of non-crystalline, uncrosslinked poly(vinyl alcohol) were determined by differential scanning calorimetry.T _ll increased as the molecular weightM _n increased, whileT _ll remained almost constant. Crosslinking and crystallinity lead to disappearance of the transitionT _ll. The transitionT _ll was linked to mobility of whole chains, whereasT _ll was characteristic of segmental mobility.     

Multilayer poly(vinyl alcohol)-adsorbed coating on poly(dimethylsiloxane) microfluidic chips for biopolymer separation

A poly(dimethylsiloxane) (PDMS) microfluidic chip surface was modified by multilayer-adsorbed and heat-immobilized poly(vinyl alcohol) (PVA) after oxygen plasma treatment. The reflection absorption infrared spectrum (RAIRS) showed that 88% hydrolyzed PVA adsorbed more strongly than 100% hydrolyzed one on the oxygen plasma-pretreated PDMS surface, and they all had little adsorption on original PDMS surface. Repeating the coating procedure three times was found to produce the most robust and effective coating. PVA coating converted the original PDMS surface from a hydrophobic one into a hydrophilic surface, and suppressed electroosmotic flow (EOF) in the range of pH 3-11. More than 1,000,000 plates/m and baseline resolution were obtained for separation of fluorescently labeled basic proteins (lysozyme, ribonuclease B). Fluorescently labeled acidic proteins (bovine serum albumin, beta-lactoglobulin) and fragments of dsDNA phiX174 RF/HaeIII were also separated satisfactorily in the three-layer 88% PVA-coated PDMS microchip. Good separation of basic proteins was obtained for about 70 consecutive runs.     

Biodegradable polymers by reactive blending trans-esterification of thermoplastic starch with poly(vinyl acetate) and poly(vinyl acetate-co-butyl acrylate)

Wheat starch was reacted with poly(vinyl acetate) and with poly(vinyl acetate-co-butyl acrylate) in an internal mixer at 150 °C in the absence of catalyst, and in the presence of sodium carbonate, zinc-acetate and titanium(IV) butoxide. The resulted blends were pressed into film and characterized by ¹H NMR-¹³C NMR spectroscopy, differential scanning calorimetry (DSC), mechanical testing, dynamic mechanical thermal analysis (DMTA), thermogravimetric analysis (TGA), and water absorption. Partial trans-esterification took place between wheat starch and the polymers. The blends appeared as homogenous, translucent films with one glass transition temperature range, between that of starch and of the polymer. The presence of wheat starch in the blends improved the mechanical strength of the polymers, although elongation at break severely decreased, which is disadvantageous for processability. Zinc-acetate improved the tensile strength of the blends of starch with PVAC, while all catalysts resulted in an increase in strength of the blends of starch with poly(vinyl acetate-co-butyl acrylate) compared to the strength of the blends without catalyst. Water absorption of wheat starch/copolymer blends was between 150% and 250%, higher than that of the blends with the homopolymer, which was between 100% and 150% after soaking in water. The onset temperature of thermal decomposition was between 290 and 300 °C for all the blends, although the presence of sodium carbonate resulted in a decrease in the onset temperature of thermal decomposition by about 60 °C.