Effect of rotation direction of a rotary tiller on draft and power requirements in a Bangkok clay soil

Experiments were conducted in a Bangkok clay soil to evaluate the performance of a rotary tiller equipped with reverse or conventional blades. The conventional rotary tiller was equipped with C-type blades whereas the reverse-rotary tiller had new types of blades. Tests were conducted on wet land as well as in dry land. Tests were conducted at tractor forward speeds of 1.0, 1.5 and 2.0 km/h. A power-take-off (PTO) power consumed was calculated from the PTO torque and speed. The results indicated that the PTO power consumption was less for the reverse-rotary tiller compared to the conventional tiller for all passes and forward speeds. For both rotary tillers, power consumption decreased as the number of passes increased, whereas power consumption increased when the forward speed was increased. At all forward speeds, the power consumption was the highest during the first pass and lowest during the third pass. The maximum difference of PTO power requirement was after the first pass at 1.0 km/h forward speed. The reverse-rotary tiller consumed about 34% less PTO power under this condition.     

Speed advice for power efficient drawbar work

Tractor manufacturers already offer engine - transmission control systems in which the operator decides whether low fuel consumption or high output is the priority and let a control system provide engine and transmission management. Less sophisticated tractors, as well as older equipment, still rely on the operator awareness upon what driving parameters most enhance efficiency. The objective of this study is to analyse the effect of driving parameters, namely forward speed and engine speed on the overall power efficiency. The overall power efficiency of a tractor performing drawbar work is the ratio between the output power at the drawbar and the energy equivalent of the fuel consumed per unity of time. Experimental data obtained from tractor field tests in real farm conditions, within the range of 0.2-0.4 for the vehicle traction ratio (ratio of the drawbar pull to the total weight of the tractor), show that increments of 10-20% on the overall power efficiency can be obtained by throttling down from 2200 min⁻¹ to 1750 min⁻¹ (idle speed). The reduction in ground speed and therefore in the work rate, may be overcome by shifting up the transmission ratio.     

Vibration characteristics of a power tiller

The vibration characteristics of a power tiller (two-wheel tractor) were studied. Tests were conducted at 1000, 1200, 1400, 1600, 1800, 2000, and 2200 rpm engine speeds in a stationary condition, and at 1000, 1200, 1400, 1600, and 1800 rpm engine speeds during transportation and tillage. Tests during tillage operation were conducted in the Bangkok clay soil. For the measurement of vibration, three semiconductor strain-gauge-type accelerometers, capable of sensing vibration signals in three mutually perpendicular directions, i.e. horizontal, lateral and vertical modes at the same time, were used. Vibration characteristics of the power tiller were found to be quite complex. In general, it was observed that, in any working condition, due to an increase in engine speed of the power tiller, the acceleration and frequency of vibration increased. At the same operating speed and test condition, the intensity of the vibration was the highest in the vertical mode and the lowest in the lateral mode. The maximum vibration intensities were observed during second plowing and the lowest vibration intensities were when stationary on an off-road surface. The vibration intensities, when compared to the ISO standard 2631, were found to exceed the standard during field operations.     

Power spectral density analysis of draft and torque fluctuations of a PTO powered disk tiller

Experiments were conducted in a typical Bangkok clay soil with a PTO driven disk tiller to collect the draft force and torque variation data. Tests were conducted at different forward speeds of 0.29, 0.59, 0.86, 1.08 and 1.37 m/s and at 28° and 33° disk gang angle settings. Average soil moisture content was 26% and average cone index of the test soil was 1870 kPa during all the tests. The draft force was measured by a three point linkage dynamometer. The PTO torque was measured by a slip ring type torque transducer. Tests were also conducted in the unpowered mode. Fast Fourier transform (FFT) and power spectral density (PSD) analysis techniques were used to analyse the draft force and torque variations in a time domain. The results indicated that the dominant frequencies of the draft force variations were within the range of 2.5–5.5 cycles/m of forward travel. The wave length was longer at a higher disk gang angle setting. The dominant frequency component of the torque variations varied from 3.3 to 4.3 cycles/revolution of the disk. In the unpowered mode the dominant frequencies of the draft signals had less magnitude than those of the powered mode for the same operating conditions at both disk gang angle settings of the powered disk.     

Evaluation of drawbar performance of winter tyres for special purpose vehicles

Driving on ice is still a risky activity. Research has investigated the factors contributing to the friction mechanism and has reported experimental studies of pneumatic tyres on ice in order to develop models that predict tractive and braking performance on ice/snow. Therefore, developing testing methods to obtain relevant experimental data for the validation of models is equally important.There are agricultural and industrial vehicles which are also designed for pulling but there are no specific studies reporting experimental tests on traction force of such machines in snowy conditions. However, this issue is very topical, as demonstrated by the appearance on the market of winter tyres for such vehicles.This study presents a method for testing winter tyres in outdoor test facilities with a focus on traction performance. The conclusions will serve in future investigations as a concise knowledge source to develop improved testing facilities and tyre–ice interaction models, aiding the development of better tyre designs and improved vehicle safety systems.The functional tests hereafter described have been carried out with the aim of evaluating the possibility of measuring the influences of different technique solutions on the performance of certain 17.5 R25 sized industrial tyres.     

Improvement of a power tiller cage wheel for use in swampy peat soils

This study was aimed at investigating traction performance of a cage wheel for use in swampy peat soils in Indonesia. The tests were conducted in a soil bin filled with peat soil taken from the swampy areas. A set up was developed to measure tractive performance of a single cage wheel. Deep sinkage and high wheel slip were identified as the major problems of using the existing cage wheel design in swampy peat soils. The results revealed that increasing the lug angle from 15 to 35° and the length of lug improved the tractive performance of the cage wheel significantly, while increasing the number of lugs from 14 to 18 and width of lug did not improve the tractive performance significantly. A cage wheel with lug size 325×80 mm, 35° lug angle, 14 lugs (26° lug spacing), with 2 circumferential flat rings installed on the inner side of the lugs, out performed the other settings for use with power tillers in swampy peat soils.     

Reverse-rotational rotary tiller for reduced power requirement in deep tillage

In this paper details of rotary tillage regarding the movement of tilled soil are presented. A noticeable reduction of tillage power requirement was achieved during rotary tillage. The soil movement depended upon the direction of rotation and the ratio of tilling depth (H) to blade radius (R). With the differences in the soil movement, four kinds of rotary tilling patterns were determined. Increase in operating power generally resulted when a large amount of tilled soil was re-tilled in the zone of blade rotation. Improvement of backward throwing of the soil was required for power reduction, especially in deep tillage. A backward throwing model of soil by the blade was developed on the basis of trochoidal motion of the blade and sliding motion of the soil over a scoop-surface on the horizontal portion of the blade. The throwing model estimated the conditions for avoiding re-tillage, such as direction of rotation and shape of scoop-surface. The throwing model was applied to the design of the shape of the scoop-surface which enabled maximum backward throwing of the soil sufficient to avoid re-tilling. At tilling depths greater than 300 mm, reverse rotation with the new shaped blades brought about a tillage power reduction by about a half compared to forward or reverse rotation with conventional blades.     

On the prediction of drawbar pull-normal slip relationship for a pneumatic tyre moving on soft soil

The previously developed tribology model to deduce the longitudinal shear stress distribution along the tyre-soil interface is extended to predict the drawbar pull-normal slip relationship. The role of the static coefficient of friction and the shape of the shear stress distribution on the behaviour of the predicted drawbar pull-normal slip relationship is examined. The general agreement between the predicted and measured curves is shown.     

9600kW六轴电力机车转向架构架的静强度分析

大功率交流传动9600kW六轴电力机车用于重载货运牵引,本文一方面参照相关规范和标准,另一方面针对特殊运营、安装等特殊载荷,数值模拟了共计四十种工况,对其转向架构架的静强度进行了分析与讨论.研究所获得的数值结论具有重要的理论意义和工程应用价值,在为该型机车的投产以及相关的设计技术提供重要参考同时,也为大功率重载机车的构架计算的工况选取提供了很好的数值依据.     

Tire inflation and its influence on drawbar characteristics and performance – Energetic indicators of a tractor set

This work deals with the influence of tire inflation on tractive characteristics and performance-energetic parameters of a ploughing set. The test was conducted using two tire sets with different tire pressures under field conditions. Measurements of tractive properties were performed by setting travel speeds to 5, 8, and 10 kph, respectively. The ploughing set was operated at 8 kph, according to the manufacturer’s recommendation. The measurement results were processed graphically and mathematically into the Vehicle Traction Ratio, drawbar power, and slip characteristics. The tire inflation, reduced from 180 to 65 kPa and/or 75 kPa, of tires with wide treads (low-profile) resulted in increase of the front tire footprint by 24.7% and rear tire footprint by 31.1%. This change had a positive impact on the specific tractive fuel consumption that decreased in the range from 3.4% to 16.0%, depending on the travel speed. The results of performed measurements revealed that reducing the tire inflation of appropriate tires can improve the drawbar characteristics and consequently the fuel consumption.     

Precise measurement of soil deformation and fluctuation in drawbar pull for steel and rubber-coated rigid wheels

The travelling performance of rigid wheels on sand stratum is measured using two kinds of surface material, i.e. steel and steel coated with rubber. A new method for measuring the displacement of soil beneath the wheel has been developed using small polyester film markers. The trajectories of soil particles beneath the wheels are approximated by an exponential function and the fluctuations in the drawbar pull are represented by a sinusoidal function. The amplitude and basic wavelength of the fluctuation in the drawbar pull are discussed for both types of wheels.     

Development of a dynamometric vehicle to assess the drawbar performance of high-powered agricultural tractors

Agricultural tractors are machines originally designed to mechanize agricultural tasks, especially tillage and pulling. A large part of research activities have been interested in optimizing tractor efficiency, in particular in terms of emissions and energy. In this frame, the OECD Tractor Code 2 sets out a drawbar test in specific controlled conditions with the aim of evaluating the power of the tractor available at the drawbar. The principal measurement chain relies on dynamometric vehicles (DV) that are instrumented vehicles specifically engineered to develop horizontal force at the drawbar of agricultural tractors. The CREA Laboratory of Treviglio, Italy, engineered a new dynamometric vehicle to test tractors with up to 200 kW at the drawbar (245 kW at the engine flywheel) and a maximum of 118 kN drawbar force. The chosen basis is a FIAT 6605 N truck (TM 69 6 × 6) which has been transformed into a hydrostatic vehicle driven by a hydraulic system and an auxiliary gearbox. The maximum drawbar force was verified up to 122 kN. The drawbar power verification (200 kW) was successfully carried. The final verification confirmed that the project is valid for the investigation and optimization of the parameters regarding the traction efficiency of agricultural tractors.     

Grousers improve drawbar pull by reducing resistance and generating thrust at the front of a wheel

Grousers are commonly used to increase wheel traction, though how grousers exactly influence wheel thrust and resistance, and thus drawbar pull, has continued to remain an open topic of research. This work explores rigid wheels with grousers traveling on homogeneous granular soil. Unique experiments that provide insights into what grousers are doing at various points on a wheel are presented. To perform these experiments, a novel wheel that enables grousers to extend and retract in various regions around the wheel is developed; specifically grousers can always be extended at the front of the wheel but retracted below the wheel, even as the wheel rotates. These experiments show that grousers are much more effective at increasing drawbar pull when they are interacting with soil ahead of the wheel, rather than below it. A wheel with grousers engaging soil only ahead of the wheel, and not below it, nonetheless achieves over 80% of the relative improvement in drawbar pull that a “full grouser” wheel achieves over a grouserless wheel. This reveals how thrust is generated primarily by the front-most grouser, and further suggests that the reduction of resistive forward soil flow also plays a key role in increasing drawbar pull.     

Draftability of a 8.95 kW walking tractor on tilled land

A 8.95-kW walking tractor was evaluated for draft and drawbar power on tilled land. Empirical equations were developed to correlate the relationship between draft and wheel slip, drawbar power and wheel slip and drawbar power and fuel consumption. The values of draft, drawbar power and specific fuel consumption were calculated at 25% wheel slip. The results indicated that the values of draft on tilled land with pneumatic wheels at engine speed of 2000 rpm were 803 and 773 N in second low and third low gears, respectively. The respective draft values at engine speed of 1500 rpm were 748 and 735 N in second low and third low gears under slightly loose soil conditions. Mounting of a 40-kg wheel ballast increased the value of draft to 901 and 921 N at an engine speed of 2000 rpm and 872 and 888 N at an engine speed of 1500 rpm in second low and third low gears. Replacement of pneumatic wheels by steel wheels further increased the draft readings to 1034 and 999 N at an engine speed of 2000 rpm and 913 and 935 N at engine speed of 1500 rpm in second low and third low gears, respectively, indicating significant increase in drawbar power both at 2000 and 1500 rpm in second low and third low gears with the use of steel wheels. The specific fuel consumption decreased by about 28% and 27% at engine speed of 2000 rpm and about 17% and 21% at engine speed of 1500 rpm in second low and third low gear with the use of steel wheels over pneumatic wheels without wheel ballast. The specific fuel consumption decreased by about 4% and 14% at engine speed of 2000 rpm and 7% and 23% at engine speed of 1500 rpm in second low and third low gears, respectively, with the use of steel wheels over pneumatic wheels with 40 kg wheel ballast.     

Full-scale evaluation of mat surfacings for roads over sand subgrades

Nine commercial mat systems were evaluated for use as expedient road surfacings over sand subgrades for beach crossing scenarios. Four were rolled mats and five were panel-type systems. A full-scale test section of each mat system was installed over a sand subgrade and trafficked with a fully loaded military truck. Mat deformation and damage were systematically surveyed at a series of traffic level intervals up to 2000 truck passes. The performance data were analyzed and presented graphically, and the mats were compared according to their abilities to sustain the traffic. The mat systems were further evaluated on the bases of rate of deployment, logistical footprint (unit weight and volume), and cost.     

A method for real-time condition monitoring of haul roads based on Bayesian parameter estimation

Current haul road management techniques, such as routine, periodic and urgent maintenance have shortcomings in many complex haul road environments. Real-time road condition monitoring may significantly reduce maintenance costs, both to the road and to the vehicles. A recent idea is that vehicle on-board data collection systems could be used to monitor haul roads on a real-time basis by means of vibration signature analysis. This paper proposes a methodology based on Bayesian regression to isolate the effect of varying vehicle speed on the measured vehicle response metric. A key feature of the proposed methodology is that it avoids the costly need to generate analytical or empirical vehicle models.     

Fuzzy knowledge-based model for prediction of soil loosening and draft efficiency in tillage

A knowledge-based system for assessing soil loosening and draft efficiency in tillage is presented. The knowledge-based system was built through expert opinion elicitation and available scientific data using fuzzy logic. It is expected that such a non-linear relationship includes some uncertainties. A fuzzy inference system employing fuzzy If-Then rules has an ability to deal with ill-defined and uncertain systems. Compared with traditional approaches, fuzzy logic is more efficient in linking the multiple inputs to a single output in a non-linear domain. The main purpose of this study is to investigate the relationship between cultivator shares working parameters to soil loosening and draft efficiency, and to illustrate how fuzzy expert system might play an important role in prediction of these. Experimental values were taken in soil bin. The trials were conducted in different working depths and forward velocities of cultivator shares. In this paper, a sophisticated intelligent model, based on Mamdani approach fuzzy modeling principles, was developed to predict the changes in soil loosening and draft efficiency of tool. The fuzzy model consists of 25 rules. In this research, a Mamdani max-min inference for inference mechanism and the center of gravity (Centroid) defuzzifier formula method for defuzzification were used as these operators assure a linear interpolation of the output between the rules. The verification of the proposed model is achieved via various numerical error criterias. For all parameters, the relative error of predicted values was found to be less than the acceptable limits (10%).     

Suspension settings for optimal ride comfort of off-road vehicles travelling on roads with different roughness and speeds

This paper reports on an investigation to determine the spring and damper settings that will ensure optimal ride comfort of an off-road vehicle, on different road profiles and at different speeds. These settings are required for the design of a four stage semi-active hydro-pneumatic spring damper suspension system (4S₄). Spring and damper settings in the 4S₄ can be set either to the ride mode or the handling mode and therefore a compromise ride-handling suspension is avoided. The extent to which the ride comfort optimal suspension settings vary for roads of different roughness and varying speeds and the levels of ride comfort that can be achieved, are addressed. The issues of the best objective function to be used when optimising and if a single road profile and speed can be used as representative conditions for ride comfort optimisation of semi-active suspensions, are dealt with. Optimisation is performed with the Dynamic-Q algorithm on a Land Rover Defender 110 modelled in MSC.ADAMS software for speeds ranging from 10 to 50 km/h. It is found that optimising for a combined driver plus rear passenger seat weighted root mean square vertical acceleration rather than using driver or passenger values only, returns the best results. Results indicate that optimisation of suspension settings using one road and speed will improve ride comfort on the same road at different speeds. These settings will also improve ride comfort for other roads at the optimisation speed and other speeds, although not as much as when optimisation has been done for the particular road. For improved ride comfort damping generally has to be lower than the standard (compromised) setting, the rear spring as soft as possible and the front spring ranging from as soft as possible to stiffer depending on road and speed conditions. Ride comfort is most sensitive to a change in rear spring stiffness.     

Redesign of a sharp heel draft tube by a validated CFD‐optimization

Numerical optimization techniques in flow design are often used to find optimal shape solutions, regarding, for instance, performance, flow behaviour, construction considerations and economical aspects. The present paper investigates the possibilities of using these techniques in the design process of a hydropower plant. This is realized by optimizing the shape of an existing sharp heel draft tube and validating the result with previously performed experiments. The actual shape optimization is carried out with the response surface methodology, by maximizing the average pressure recovery factor and minimizing the energy loss factor. The result from the optimization shows that it is possible to find an optimal solution on rather coarse grids. The location of the optimum is similar to the experiments, but the improvements are unexpectedly small. This surprising result indicates that the simulated flow field does not completely act as the real flow, which may be a result of the applied inlet boundary conditions, insufficient turbulence models and/or the steady flow assumption. Copyright © 2005 John Wiley & Sons, Ltd.