Draftability of a 8.95 kW walking tractor on tilled land

A 8.95-kW walking tractor was evaluated for draft and drawbar power on tilled land. Empirical equations were developed to correlate the relationship between draft and wheel slip, drawbar power and wheel slip and drawbar power and fuel consumption. The values of draft, drawbar power and specific fuel consumption were calculated at 25% wheel slip. The results indicated that the values of draft on tilled land with pneumatic wheels at engine speed of 2000 rpm were 803 and 773 N in second low and third low gears, respectively. The respective draft values at engine speed of 1500 rpm were 748 and 735 N in second low and third low gears under slightly loose soil conditions. Mounting of a 40-kg wheel ballast increased the value of draft to 901 and 921 N at an engine speed of 2000 rpm and 872 and 888 N at an engine speed of 1500 rpm in second low and third low gears. Replacement of pneumatic wheels by steel wheels further increased the draft readings to 1034 and 999 N at an engine speed of 2000 rpm and 913 and 935 N at engine speed of 1500 rpm in second low and third low gears, respectively, indicating significant increase in drawbar power both at 2000 and 1500 rpm in second low and third low gears with the use of steel wheels. The specific fuel consumption decreased by about 28% and 27% at engine speed of 2000 rpm and about 17% and 21% at engine speed of 1500 rpm in second low and third low gear with the use of steel wheels over pneumatic wheels without wheel ballast. The specific fuel consumption decreased by about 4% and 14% at engine speed of 2000 rpm and 7% and 23% at engine speed of 1500 rpm in second low and third low gears, respectively, with the use of steel wheels over pneumatic wheels with 40 kg wheel ballast.     

Evaluation of a 6.71 kW power tiller for draft and drawbar power on tar roads

A 6.71 kW power tiller was evaluated for draft and drawbar power on tar roads. The effect of mounting 40 kg of wheel ballast was also studied. Polynomial regression analysis was used to establish the relationship between draft and wheel slip, drawbar power and wheel slip, drawbar power and fuel consumption, and drawbar power and specific fuel consumption. The results of the study showed draft values of 2107, 2110 and 2110 N in second low, third low and first high gears at an engine speed of 150o rpm with a 15% wheel slip. The respective draft values at engine speed of 2000 rpm with a 15% wheel slip were 2172, 2189 and 2212 N. With the mounting of 40kg wheel ballast there was an increase in draft of 217, 207 and 291 N at 1500 rpm, and 328, 306 and 344 N at 2000 rpm of the engine with a 15% wheel slip in second low, third low and first high gears, respectively. The increase in drawbar power with 40 kg ballast was 10.88%, 7.83% and 20.13% at 1500 rpm and 18.89%, 16.56% and 14.88% at 2000 rpm of engine over the drawbar power available with zero ballast. The fuel consumption with the use of wheel ballast was slightly more than the fuel consumption without any ballast.     

Development of a dynamometric vehicle to assess the drawbar performance of high-powered agricultural tractors

Agricultural tractors are machines originally designed to mechanize agricultural tasks, especially tillage and pulling. A large part of research activities have been interested in optimizing tractor efficiency, in particular in terms of emissions and energy. In this frame, the OECD Tractor Code 2 sets out a drawbar test in specific controlled conditions with the aim of evaluating the power of the tractor available at the drawbar. The principal measurement chain relies on dynamometric vehicles (DV) that are instrumented vehicles specifically engineered to develop horizontal force at the drawbar of agricultural tractors. The CREA Laboratory of Treviglio, Italy, engineered a new dynamometric vehicle to test tractors with up to 200 kW at the drawbar (245 kW at the engine flywheel) and a maximum of 118 kN drawbar force. The chosen basis is a FIAT 6605 N truck (TM 69 6 × 6) which has been transformed into a hydrostatic vehicle driven by a hydraulic system and an auxiliary gearbox. The maximum drawbar force was verified up to 122 kN. The drawbar power verification (200 kW) was successfully carried. The final verification confirmed that the project is valid for the investigation and optimization of the parameters regarding the traction efficiency of agricultural tractors.     

A study on the effect of electronic engine speed regulator on agricultural tractor ride vibration behavior

In this study, the effect of electronic speed adjustment on tractor ride vibration levels is examined. With normal pedal operation the engine rotational speed drops with an increasing load. The electronic regulator provides a constant speed mode of operation independent of the load. Vibration levels were measured under different operating conditions and surfaces. As a first series of tests, the tractor was driven on a conglomerate bituminous track at speeds of 20, 25 and 28 km/h. Vibration was measured upon the surface of the operator seat simultaneously in the x, y and z directions. The reference axis system was that defined by the ISO 2631-1 [1]. The weighted r.m.s. acceleration was found to be between 8% and 8.6% higher for the case where operation with electronic speed adjustment had been selected. Secondly, cultivating was chosen as the field task and the vibration was measured while the tractor was traversing a rough farm track at speeds of 6, 7.5 and 9 km/h. In this case, the vibration levels with automatic speed adjustment were between 4.3% and 8.6% lower than when driving with normal foot pedal operation. From the above results, we may infer that electronic speed regulation should not be used in transportation on asphalt country roads. On the contrary, it seems that electronic regulation has an advantage when used in typical field tasks such as cultivating.     

Performance of an oscillating subsoiler in breaking a hardpan

A single shank tractor mounted oscillating subsoiler was developed to break hardpan, common in sugarcane (Saccharum officinarum) farms especially after harvest when heavy trucks transport the cut canes from the field to the sugar factory. Field experiments were conducted to determine the optimum combination of performance parameters of the subsoiler. Field tests were conducted at frequencies of oscillation of 3.7, 5.67, 7.85, 9.48 and 11.45 Hz; amplitudes of 18, 21, 23.5, 34 and 36.5 mm; and forward speeds of 1.85, 2.20 and 3.42 km h⁻¹ at moisture contents close to the lower plastic limit of the clay soil. A reduction in draft but an increase in total power requirement was found for oscillating compared to non-oscillating subsoiler. The draft and power ratios were significantly affected by the forward speed, frequency and amplitude. Their combined interaction, expressed in terms of the velocity ratio (the ratio of peak tool velocity to forward speed), however, had the strongest influence. At the same velocity ratio, the draft reduction and power increase were less at higher amplitude of oscillation. For the field conditions tested, the optimum operation for least energy expenditure was obtained at an amplitude of 36.5 mm, frequency of 9.48 Hz and speed of 2.20 km h⁻¹ with a draft ratio of 0.33 and power ratio of only 1.24. It could be concluded that the oscillating subsoiler reduces draft for breaking hardpan, reduces soil compaction and promotes the use of lighter tractors by utilizing tractor power-take-off (p.t.o.) power to achieve higher efficiency of power transmission. ©     

A decision support system for selection of tractor-implement system used on Indian farms

The selection of tractor and its matching implements has now become very difficult in India because of availability of variety of tractor models ranging from 10 to 45 kW. To overcome the problem of matching of tractor-implement system, an expert system modelling approach leading to decision support system (DSS) was adopted to make the step wise decision. The application of DSS was demonstrated in the paper to select either an implement to match the tractor or to select a tractor to match the implement under different soil and operating conditions. The DSS leading to computer software developed in Visual Basic™ programming provided the intuitive user interfaces by linking databases such as specifications of tractors and implements, tractor performance data, soil and operating conditions, to support the decision on selection of tractor-implement system. The programme calculates working width of implement based on input data for the most critical field operation and helps in selection of a suitable implement having width nearer to the calculated value among the commercially available implements. The software calculates the required drawbar power of the tractor based on draft and working speed of the selected implement. Finally, the PTO power requirement of a tractor is calculated by the software. Based on calculated PTO power, the software suggests available makes and models of tractor/machinery from the compiled data bank. The developed DSS was tested with a case study to demonstrate the flexibility of the software. The DSS can be used effectively in selection of a tractor or an implement of particular size from various makes and models of commercially available tractors and implements.     

Axle torque distribution in 4WD tractors

Performance of a four-wheel drive (4WD) tractor can be optimized by controlling the power distribution between the front and near axles. This paper proposes an automatically controlled hitch system to adjust the vertical force on each axle and thereby control the axle torques. Factors affecting the functional relationship between axle torque ratio and hitch position were examined experimentally using a scale model 4WD tractor. The relationship between axle torque and hitch position was affected by the initial static weight distribution, the vertical and horizontal drawbar loads and traction or soil conditions. Traction efficiency was not affected by the axle torque ratio.     

Embedded digital display and warning system of velocity ratio and wheel slip for tractor operated active tillage implements

A microcontroller-based embedded digital display and warning system was developed for measuring wheel slippage, velocity ratio, PTO torque, and draft requirement of active tillage machinery. The hardware system included magnetic pickup sensor for measuring the engine speed, load cells and amplifiers to measure and amplify the sensing unit signals of the draft, proximity sensors for wheel slip, and PTO torque transducer for measuring the torque requirement. It was provided with buzzers and LEDs to warn the operator, whenever slip and velocity ratio were not in the desired range based on the algorithm, for maximum fuel efficiency and tractive performance. It measured slippage, velocity ratio, torque and draft with a maximum absolute variation of 12.90%, 7.92%, 8.99% and 11.57%, respectively. The developed system can be easily adaptable to any combination of tractor and tillage implements, and guide the operator for better soil tilth with lesser energy input.     

Differences in tractor performance parameters between single-wheel 4WD and dual-wheel 2WD driving systems

Vertical wheel load and tire pressure are both easily managed parameters which play a significant role in tillage operations for limiting slip which involves energy loss. This aspect to a great extent affects the fuel consumption and the time required for soil tillage. The main focus of this experiment was to determine the effect on the wheels’ slip, the fuel consumption and the field performance of a tractor running in a single-wheel 4WD driving system and in a dual-wheel 2WD driving system, due to the variations in air pressure of the tires as well as in the ballast mass. With no additional mass, the lowest fuel consumption was reached by a tractor with the least air pressure in the tires and running in a dual-wheel 2WD driving system. It was determined that for a stubble cultivation with a medium-power (82.3 kW) tractor running in a dual-wheel 2WD driving system, the hourly fuel consumption was by 1.15 L h⁻¹ (or 7.3%), the fuel consumption per hectare by 0.35 L ha⁻¹ (or 7.9%) and the field performance by 0.05 ha h⁻¹ (or 1.25%) lower compared to a single-wheel 4WD driving system, when driving wheels’ slip for both modes was the same, i.e., at 8–12%.     

Dynamics of a powered disk in clay soil

Experiments were conducted with a single powered disk in a laboratory soil bin containing Bangkok clay soil with an average moisture content of 18% (db) and 1100 kPa cone index. The disk was 510 cm in diameter and 560 mm in radius of concavity. During the tests the disk angle was varied from 20° to 35°, ground speed from 1 to 3 km/h and rotational speed from 60 to 140 rpm. The working depth was kept constant at 12 cm. The vertical, horizontal and lateral reactions of the soil were measured by force transducers. The forward and rotational speeds were recorded. It was observed that disk angle, rotational speed and ground speed had significant effects on soil reactive forces and power requirement. With a small disk angle, low ground speed, and high rotational speed, the soil longitudinal reactive force was a pushing force and became a resistive one at larger disk angles and ground speeds. The soil transverse reactive force increased with an increase of rotational and ground speed but decreased with the increase of disk angle, whereas the vertical relative force increased only with the increase of ground speed but decreased with the increase of rotational speed and disk angle. It was found that the powered disk required the least power at a disk angle of 30° and rotational speed between 80 and 100 rpm. Increase in ground speed from 1 to 3 km/h increased the total power requirement by 31.8%. Upon driving the disk forward, the draft reduced considerably compared to that of the free-rolling disk. By driving the disk in the reverse direction, the draft reduced slightly. At a disk angle of 30°, rotational speed of 100 rpm, and ground speed of 3 km/h, the total power requirement of the forward-driven disk was 65% higher than that of the free-rolling disk. The predicted engine power of the forward-driven disk, however, was only 21% higher than that of the free-rolling one owing to the more efficient power transmission through the PTO, as opposed to the drawbar. The effects of reverse driving and free rolling of the disk were also studied.     

Dynamics modeling and robotic-assist,leader-follower control of tractor convoys

This paper proposes a generalized dynamics model and a leader-follower control architecture for skid-steered tracked vehicles towing polar sleds. The model couples existing formulations in the literature for the powertrain components with the vehicle-terrain interaction to capture the salient features of terrain trafficability and predict the vehicles response. This coupling is essential for making realistic predictions of the vehicles traversing capabilities due to the power-load relationship at the engine output. The objective of the model is to capture adequate fidelity of the powertrain and off-road vehicle dynamics while minimizing the computational cost for model based design of leader-follower control algorithms. The leader-follower control architecture presented proposes maintaining a flexible formation by using a look-ahead technique along with a way point following strategy. Results simulate one leader-follower tractor pair where the leader is forced to take an abrupt turn and experiences large oscillations of its drawbar arm indicating potential payload instability. However, the follower tractor maintains the flexible formation but keeps its payload stable. This highlights the robustness of the proposed approach where the follower vehicle can reject errors in human leader driving.     

Dynamic behavior of an agricultural power take-off driveline for rattle noise reduction: Part 1. Effect of spline tolerance on the power take-off rattle noise

An agricultural tractor has a power take-off (PTO) driveline that is directly connected to the engine to improve its power transmission efficiency. The PTO driveline comprises various mechanical components coupled by a spline joint. The spline coupling tolerance causes collisions between various mechanical parts of the PTO driveline and affects gear collision, thereby causing rattle noise. Therefore, the aim of this study is to conduct a dynamic behavior analysis to predict the gear rattle noise level of a PTO driveline. The dynamic behavior of the PTO driveline was analyzed through 1D simulations, and the results confirmed that the dynamic behavior changes according to rotation speed. Experimental verification of the dynamic behavior analysis results confirmed that the dynamic behavior changes as the main engine excitation-component amplification changes and then decreases at a relatively high rotation speed. Additionally, the dynamic behavior changes of the PTO driveline resulted in a jumping phenomenon that occurs rapidly at a specific rotation speed. The amplification of the engine’s main components was reduced from 3 to 4 times to 1.2 times owing to the jumping phenomenon; the noise level of the gear rattle was also reduced by approximately 10.9 dB(A).     

Development and implementation of an IOT based instrumentation system for computing performance of a tractor-implement system

A high precision and compact IOT based digital instrumentation setup to measure, display and record various tractor and implement system performance parameters was developed and installed on a 28.3 kW Tractor. The setup was capable of continuous monitoring and wirelessly transmitting tractor-implement performance parameters on a cloud platform such as engine speed, radiator fan speed, fuel consumption, draft, forward speed, lift arm angle, wheel slip, wheel slip, PTO speed, geo-location/position of the tractor, choking of seeds in the implement and vibrations experienced by the implement. For precision measurements, commercial transducers used in the system were calibrated and assessed under both static and dynamic conditions. The average calibration constant for fuel consumption, forward speed, lift arm angle and load cell were 0.00009804 L/pulse, 0.01610306 km/h/pulse, 0.056 mA/degree and 0.2575 mV/kN respectively. The system based on DataTaker DT 85 Data logger connected to a micro-computer through transducers capable of transferring data wirelessly was installed on John Deere 5038 tractor and was tested with a Spatially Modified No-Till Drill in agricultural field with varied implement depth.     

Effect of variations in front wheels driving lead on performance of a farm tractor with mechanical front-wheel-drive

Most previous researches indicate that about 20–55% of available tractor power is lost in the process of interaction between tires and soil surface. Vertical wheel loads and tire performance are parameters that play a significant role in controlling slip and fuel consumption of a tractor. Tractor’s slip is adjusted by attaching additional weights and/or reducing tire pressures, and this may have an impact on driving lead of front wheels. Mechanical Front-Wheel-Drive (MFWD) tractors work efficiently when driving lead of front wheels is 3–4% in soft soil and 1–2% in hard soil. This research was aimed to experimentally determine such tire pressures that allow adjusting tractor’s slip without deviating from set value of driving lead of front wheels. The research was also aimed to determine the effect of driving lead of front wheels on MFWD tractor’s slip and fuel consumption. Experimental results showed that front/rear tire pressure combinations that generate a well-targeted driving lead of front wheels have no effect on slip on hard soil; however, it significantly affect fuel consumption. Results show that when air pressures in front/rear tires varied within 80–220 kPa, driving lead of front wheels varied in the range from +7.25% to −0.5%.     

Analysis of shifting performance of power shuttle transmission

This study was conducted to investigate the effects on the shifting performance of the design parameters of a power shuttle tractor using a computer simulation technique. The EASY 5 models of the hydraulic control system and power shuttle transmission were developed, and combined with a tractor model to complete a simulation model for a power shuttle tractor. The models for the hydraulic control system and power shuttle transmission were verified using an experimental power train constructed for the validation purpose.The design parameters included the terminal pressure and time for the modulation of the hydraulic control system, and forward speed, weight, shuttle gear ratio and torsional damping of the tractor. The shift performance was evaluated in term of the peak torques of the input shaft of the transmission and tractor axles, and power transmitted per unit area of the clutch and the time required for the power transmission.     

Experimental study and analysis on driving wheels’ performance for planetary exploration rovers moving in deformable soil

Planetary rovers are different from conventional terrestrial vehicles in many respects, making it necessary to investigate the terramechanics with a particular focus on them, which is a hot research topic at the budding stage. Predicting the wheel-soil interaction performance from the knowledge of terramechanics is of great importance to the mechanical design/evaluation/optimization, dynamics simulation, soil parameter identification, and control of planetary rovers. In this study, experiments were performed using a single-wheel testbed for wheels with different radii (135 and 157.35 mm), widths (110 and 165 mm), lug heights (0, 5, 10, and 15 mm), numbers of lugs (30, 24, 15, and 8), and lug inclination angles (0°, 5°, 10°, and 20°) under different slip ratios (0, 0.1, 0.2, 0.3, 0.4, 0.6, etc.). The influences of the vertical load (30 N, 80 N, and 150 N), moving velocity (10, 25, 40, and 55 mm/s), and repetitive passing (four times) were also studied. Experimental results shown with figures and tables and are analyzed to evaluate the wheels’ driving performance in deformable soil and to draw conclusions. The driving performance of wheels is analyzed using absolute performance indices such as drawbar pull, driving torque, and wheel sinkage and also using relative indices such as the drawbar pull coefficient, tractive efficiency, and entrance angle. The experimental results and conclusions are useful for optimal wheel design and improvement/verification of wheel-soil interaction mechanics model. The analysis methods used in this paper, such as those considering the relationships among the relative indices, can be referred to for analyzing the performance of wheels of other vehicles.     

Experimental and Numerical Simulations of Spray Impingement and Combustion Characteristics in Gasoline Direct Injection Engines under Variable Driving Conditions

Gasoline direct injection (GDI) increases engine power output and reduces emissions. In GDI engines, increasing injection pressure improves atomization, which increases thermal efficiency at the cost of wall wetting. When wall wetting occurs, both soot emissions and fuel consumption increase. Wall wetting in GDI engines under cold driving conditions has rarely been considered. In this study, experimental data characterizing droplet splashing/spreading phenomena were collected to inform numerical simulations of combustion characteristics and wall wetting subject to variable driving conditions and excess air ratio, λ. Fully 3D and unsteady numerical simulations were carried out to predict flow-field, combustion, and spray-impingement characteristics. To simulate a GDI engine, a spray-impingement model was developed using both experimental data and previous modeling efforts. The excess air ratio and driving-condition temperature were the variable parameters considered in this study. When decreasing λ from 1.0 to 0.7 by increasing the fuel-injection rate (fuel rich), the cylinder pressure increases to 61 % of the pressure when λ=1.0. Because of increasing the fuel-injection rate, the increased momentum in the fuel spray increases both wall wetting and soot generation. At low driving-condition temperatures, the cylinder pressure was up to 63 % less than that under warm conditions, but with increased soot generation. Simulations revealed a correlation between wall wetting and the soot emissions. Soot generation was most sensitive to changes in wall wetting.     

Tractive performance of a bulldozer running on weak ground

To determine the tractive performance of a bulldozer running on weak ground in the driven state, the relations between driving force, drawbar pull, sinkage, eccentricity and slip ratio have been analysed together with each energy balance; effective input energy, sinkage deformation energy, slippage energy and drawbar pull energy. It is considered that the thrust is developed not only on the main straight part of the bottom track belt but also on parts of the front idler and rear sprocket, and the compaction resistance is calculated from the amount of slip sinkage. For a given vehicle and soil properties, it is determined that the drawbar pull increases directly with the slip ratio and reaches about 70% of the maximum driving force. The compaction resistance reaches about 13% of the maximum driving force. The sinkage of the rear sprocket, the eccentricity, and the trim angle increase with the increment of slip ratio due to the slip sinkage. These analytical results have been verified experimentally. After determining the optimum slip ratio to obtain a maximum effective tractive power, it is found that a larger optimum drawbar pull at optimum contact pressure could be obtained for a smaller eccentricity of vehicle center of gravity and a larger track length-width ratio under the same contact area.     

Tire inflation and its influence on drawbar characteristics and performance – Energetic indicators of a tractor set

This work deals with the influence of tire inflation on tractive characteristics and performance-energetic parameters of a ploughing set. The test was conducted using two tire sets with different tire pressures under field conditions. Measurements of tractive properties were performed by setting travel speeds to 5, 8, and 10 kph, respectively. The ploughing set was operated at 8 kph, according to the manufacturer’s recommendation. The measurement results were processed graphically and mathematically into the Vehicle Traction Ratio, drawbar power, and slip characteristics. The tire inflation, reduced from 180 to 65 kPa and/or 75 kPa, of tires with wide treads (low-profile) resulted in increase of the front tire footprint by 24.7% and rear tire footprint by 31.1%. This change had a positive impact on the specific tractive fuel consumption that decreased in the range from 3.4% to 16.0%, depending on the travel speed. The results of performed measurements revealed that reducing the tire inflation of appropriate tires can improve the drawbar characteristics and consequently the fuel consumption.     

Influence of the aspect ratio on boiling flows in rectangular mini-channels

This article presents experiments conducted with two single rectangular mini-channels of same hydraulic diameter (1.4 mm) and different aspect ratios for conditions of horizontal boiling flow. The Forane® 365 HX used was subcooled (ΔT_sub = 15 °C) for all the boiling curves presented in the paper. Local heat transfer coefficients were measured for heat flux ranging from 25 to 62 kW m⁻² and mass flux from 200 kg m⁻² s⁻¹ to 400 kg m⁻² s⁻¹. The boiling flows were observed with two different cameras (depending on the flow velocity) through a visualization window. The flow patterns in the two channels were compared for similar conditions. The results show that the boiling heat transfer coefficient and the pressure drop values are different for the two single mini-channels. For low heat flux condition, the channel with lowest aspect ratio (H/W = 0.143) has a higher heat transfer coefficient. On the other hand, for high heat flux condition, the opposite situation occurs, namely the heat transfer coefficient becomes higher for the channel with highest aspect ratio (H/W = 0.43). This is probably due to the earlier onset of dryout in the channel with lowest aspect ratio. For the two cases of heating, the pressure drop for the two-phase flow remains lower for the channel with lowest aspect ratio. These results show that the aspect ratio plays a substantial role for boiling flows in rectangular channels. As for single-phase flows, the heat transfer characteristics are significantly influenced (even though the hydraulic diameter remains the same) by this parameter.