Finite element analyses of cracks in piezoelectric structures: a survey

Piezoelectric materials have widespread applications in modern technical areas such as mechatronics, smart structures or microsystem technology, where they serve as sensors or actuators. For the assessment of strength and reliability of piezoelectric structures under combined electrical and mechanical loading, the existence of cracklike defects plays an important role. Meanwhile, piezoelectric fracture mechanics has been established quite well, but its application to realistic crack configurations and loading situations in piezoelectric structures requires the use of numerical techniques as finite element methods (FEM) or boundary element methods (BEM). The aim of this paper is to review the state of the art of FEM to compute the coupled electromechanical boundary value problem of cracks in 2D and 3D piezoelectric structures under static and dynamic loading. In order to calculate the relevant fracture parameters very precisely and efficiently, the numerical treatment must account for the singularity of the mechanical and electrical fields at crack tips. The following specialized techniques are presented in detail (1) special singular crack tip elements, (2) determination of intensity factors K _I –K _IV from near tip fields, (3) modified crack closure integral, (4) computation of the electromechanical J-integral, and (5) exploitation of interaction integrals. Special emphasis is devoted to a realistic modeling of the dielectric medium inside the crack, leading to specific electric crack face boundary conditions. The accuracy, efficiency, and applicability of these techniques are examined by various example problems and discussed with respect to their advantages and drawbacks for practical applications.     

Crack energy density of a piezoelectric material under general electromechanical loading

Crack energy density is considered and used as a possible fracture parameter in piezoelectricity under arbitrary electromechanical remote loads. The closed-form solution of a crack in a piezoelectric infinite plate subjected to general static electromechanical loading is obtained through a method alternative to the more common Stroh’s formalism. This analytical method, which is based on the spectral theorem of linear algebra, involves a transformation of similarity induced by the fundamental matrix in order to express the equations governing the problem in terms of complex potentials. The application of the mechanical boundary condition of stress-free crack and of one of the three considered electric boundary conditions (impermeable, permeable or semipermeable) leads then to the formulation of a Hilbert problem whose solution yields the stress and displacement fields. The crack energy density factors for mixed mode are then calculated under different mechanical and electrical loadings, as well as under different electric boundary conditions. The non-singular terms of the stress expressions are retained as well. The definition of the minimum energy density fracture criterion, as proposed by Sih, is given, and the influence of load biaxiality and positive or negative applied electric field on the criterion results is analyzed. The prediction of the incipient branching angle as from the energy density approach is also compared to that arising from the maximum circumferential stress theory for a mixed mode loading condition. Numerical results and graphs are presented and discussed for a PZT-4 piezoelectric ceramic.     

Coulomb traction on a penny-shaped crack in a three dimensional piezoelectric body

The axisymmetric problem of a penny-shaped crack embedded in an infinite three-dimensional (3D) piezoelectric body is considered. A general formulation of Coulomb traction on the crack surfaces can be obtained based on thermodynamical considerations of electromechanical systems. Three-dimensional electroelastic solutions are derived by the classical complex potential theory when Coulomb traction is taken into account and the poling direction of piezoelectric body is perpendicular to the crack surfaces. Numerical results show that the magnitude of Coulomb tractions can be large, especially when a large electric field in connection with a small mechanical load is applied. Unlike the traditional traction-free crack model, Coulomb tractions induced by an applied electric field influence the Mode I stress intensity factor for a penny-shaped crack in 3D piezoelectric body. Moreover, compared to the current model, the traditional traction-free crack model always overestimates the effect of the applied electric load on the field intensity factors and energy release rates, which has consequences for 3D piezoelectric fracture mechanics.     

Phase field modeling of fracture in anisotropic brittle solids

A phase field model of fracture that accounts for anisotropic material behavior at small and large deformations is outlined within this work. Most existing fracture phase field models assume crack evolution within isotropic solids, which is not a meaningful assumption for many natural as well as engineered materials that exhibit orientation-dependent behavior. The incorporation of anisotropy into fracture phase field models is for example necessary to properly describe the typical sawtooth crack patterns in strongly anisotropic materials. In the present contribution, anisotropy is incorporated in fracture phase field models in several ways: (i) Within a pure geometrical approach, the crack surface density function is adopted by a rigorous application of the theory of tensor invariants leading to the definition of structural tensors of second and fourth order. In this work we employ structural tensors to describe transverse isotropy, orthotropy and cubic anisotropy. Latter makes the incorporation of second gradients of the crack phase field necessary, which is treated within the finite element context by a nonconforming Morley triangle. Practically, such a geometric approach manifests itself in the definition of anisotropic effective fracture length scales. (ii) By use of structural tensors, energetic and stress-like failure criteria are modified to account for inherent anisotropies. These failure criteria influence the crack driving force, which enters the crack phase field evolution equation and allows to set up a modular structure. We demonstrate the performance of the proposed anisotropic fracture phase field model by means of representative numerical examples at small and large deformations.     

Energy density theory formulation and interpretation of cracking behavior for piezoelectric ceramics

Any attempt made to separate energy into electrical and mechanical parts may lead to inconsistencies as they do not necessarily decouple. This is illustrated by application of the energy density function in the linear theory of piezoelasticity. By assuming that a critical energy density function prevails at the onset of crack initiation, it is possible to establish the relative size of an inner and outer damage zone around the crack tip; they correspond to the ligaments at failure caused by pure electric field and pure mechanical load. On physical grounds, the relative size of these zones must depend on the relative magnitude of the mechanical and electrical load. Hence, they can vary in size depending on the electromechanical material and damage resistance properties. Numerical results are obtained for the PZT-4, PZT-5H, and P-7 piezoelectric ceramics. These two ligaments for the two damage zones may coincide for appropriate values of the applied electrical field and mechanical load.Explicit expression of the energy density factor S is derived showing the mixed mode electromechanical coupling effects. The factor S can increase or decrease depending on the direction of the applied electric field with reference to the poling direction. This is in contrast to the result obtained from the energy release rate quantity, which remains unchanged for electric field in the direction of poling or against it.     

Antiplane mechanical and inplane electric time-dependent load applied to two coplanar cracks in piezoelectric ceramic material

This work is concerned with the dynamic response of two coplanar cracks in a piezoelectric ceramic under antiplane mechanical and inplane electric time-dependent load. The cracks are assumed to act either as an insulator or as a conductor. Laplace and Fourier transforms are used to reduce the mixed boundary value problems to Cauchy-type singular integral equations in Laplace transform domain. A numerical Laplace inversion algorithm is used to determine the dynamic stress and electric displacement factors that depend on time and geometry. A normalized equivalent parameter describing the ratio of the equivalent magnitude of electric load to that of mechanical load is introduced in the numerical computation of the dynamic stress intensity factor (DSIF) which has a similar trend as that for the pure elastic material. The results show that the dynamic electric field will impede or enhance crack propagation in a piezoelectric ceramic material at different stages of the dynamic electromechanical load. Moreover, the electromechanical response is greatly affected by the ratio of the crack length to the ligament between the cracks. The stress and electric displacement intensity factor can be combined by the energy density factor or function to address the fracture of piezoelectric materials under the combined influence of electromechanical loading.     

Mixed mode crack initiation in piezoelectric ceramic strip

When piezoelectric ceramics are subjected to mechanical and electrical load, they can fracture prematurely due to their brittle behavior. Hence, it is important to know the electro–elastic interaction and fracture behavior of piezoelectric materials. The problem of a through crack in a piezoelectric strip of finite thickness is studied in this paper. Fourier transforms are used to reduce the problem to the solution of singular integral equations. The model technique can solve for polarization in an arbitrary direction and material anisotropy. Numerical values of the crack-tip field amplification for a piezoelectric strip under in-plane electromechanical loading are obtained. Energy density factor criterion is applied to obtain the maximum of the minimum energy density and direction of crack initiation. The influence of crack length and crack position on stress intensity and energy density factors is discussed.     

Strip electric-magnetic breakdown model in a magnetoelectroelastic medium

Extending the polarization saturation model [Gao et al., 1997. Local and global energy release rates for an electrically yielded crack in a piezoelectric ceramic. J. Mech. Phys. Solids 45, 491-510] and the dielectric breakdown (DB) model [Zhang et al., 2005. The strip dielectric breakdown model. Int. J. Fract. 132, 311-327] in piezoelectric materials, the Strip Electric-Magnetic Breakdown (SEMB) model is proposed for electrically and magnetically impermeable crack in a magnetoelectroelastic medium to study the effect of the nonlinear character of electric field and magnetic field on fracture of magnetoelectroelastic materials. In the SEMB model, the electric field in the strip of the electric breakdown zone ahead of the crack tip is equal to the electric breakdown strength, while the magnetic filed in the strip of the magnetic breakdown zone is equal to the magnetic breakdown strength. By using the extended Stroh formalism and the extended dislocation modeling of a crack, the Griffith crack problem under the electrically and magnetically elastic-plastic condition in a magnetoelectroelastic medium is reduced to a set of dual integral equations. The sizes of the electric breakdown zone and the magnetic breakdown zone, the extended intensity factors and the local J-integral are obtained. The effect of the combined mechanical-electric-magnetic loadings on the local J-integral is studied.     

Fatigue crack growth induced by domain switching under electromechanical load in ferroelectrics

Reliability calls for a better understanding of the failure of ferroelectric ceramics. The fracture and fatigue of ferroelectric ceramics under an electric field or a combined electric and mechanical loading are investigated. The small-scale domain-switching model is modified to analyze failure due to fracture and fatigue. Effects of anisotropy and electromechanical load coupling are taken into account. Analytical expressions are obtained for domain-switching regions near the crack tip such that of 90° domain switching can be distinguished from 180° domain switching in addition to different initial poling directions. The crack tip stress intensity variation of ferroelectric ceramics due to the domain switching is analyzed. A positive electric field tends to enhance the propagation of an insulating crack perpendicular to the poling direction, while a negative field impedes it. Fatigue crack growth under various coupling loads and effects of the stress field and electric field on near field stress intensity variation are analyzed. Predicted crack growth versus cyclic electric field agrees well with experiment.     

A mixed electric boundary value problem for a two-dimensional piezoelectric crack

In this paper, a mixed electric boundary value problem for a two-dimensional piezoelectric crack problem is presented, in the sense that the crack face is partly conducting and partly impermeable. By the analytical continuation method, the unknown electric charge distributions on the upper and lower conducting crack faces are reduced to two decoupled singular integral equations and then these two equations are converted into algebraic equations to find the full field solution. Though the results suggest that the stress intensity factors at the crack tip are identical to those of conventional piezoelectric materials, but the electric field and electric displacement are related to the electric boundary conditions on the crack faces. The electric field and electric displacement are singular not only at crack tips but also at the junctures between the impermeable part and conducting parts. Numerical results for the variations of the electric field, electric displacement field and J-integral with respect to the normalized impermeable crack length are shown. Some discussions for the energy release rate and the J-integral are made.     

Fracture of piezoelectric materials: energy density criterion

In this paper, the concept of energy density factor S for piezoelectric materials is presented. In addition to the mechanical energy the electrical energy is included as well. The direction of crack initiation is assumed to occur when S_min reaches a critical value S_cr that can be used as an intrinsic materials parameter and is independent of the crack geometry and loading. The result agrees with empirical evidence qualitatively and explains rationally the effect of applied electric field on fracture strength: positive electric fields decrease the apparent fracture toughness of piezoelectric materials while negative electric fields increase it.     

Electrical nonlinear anti-plane shear crack in a functionally graded piezoelectric strip

The electrical nonlinear behavior of an anti-plane shear crack in a functionally graded piezoelectric strip is studied by using the strip saturation model within the framework of linear electroelasticity. The analysis is conducted on the electrically unified crack boundary condition with the introduction of the electric crack condition parameter that can describe all the electric crack boundary condition in accordance with the aspect ratio of an ellipsoidal crack and the permittivity inside the crack, in particular, including traditional permeable and impermeable crack boundary conditions. The resulting mixed boundary value problem is analysed and near tip field is obtained by using the integral transform techniques. Numerical results for the normalized five kinds of energy release rates under the small scale electric saturation condition are presented and compared to show the influences of the electric crack condition parameter with the variation of the ellipsoidal crack parameters, electric loads, functionally graded piezoelectric material gradation, crack length, electromechanical coupling coefficient, and crack location. It reveals that there are considerable differences between the results obtained from the traditional electric crack models and those obtained from the current unified crack model.     

Mode III crack problems for two bonded functionally graded piezoelectric materials

This paper investigates the singular electromechanical field near the crack tips of an internal crack. The crack is perpendicular to the interface formed by bonding two half planes of different functionally graded piezoelectric material. The properties of two materials, such as elastic modulus, piezoelectric constant and dielectric constant, are assumed in exponential forms and vary along the crack direction. The singular integral equations for impermeable and permeable cracks are derived and solved by using the Gauss–Chebyshev integration technique. It shows that the stresses and electrical displacements around the crack tips have the conventional square root singularity. The stress intensity and electric displacement intensity factors are highly affected by the material nonhomogeneity parameters β and γ. The solutions for some degenerated problems can also be obtained.     

An I-integral method for crack-tip intensity factor variation due to domain switching in ferroelectric single-crystals

In the present study, an I-integral method is established for solving the crack-tip intensity factors of ferroelectric single-crystals. The I-integral combined with the phase field model is successfully used to investigate crack-tip intensity factor variations due to domain switching in ferroelectricity subjected to electromechanical loadings, which exhibits several advantages over previous methods based on small-scale switching. First, the shape of the switching zone around a crack tip is predicted by the time-dependent Ginzburg–Landau equation, which does not require preset energy-based switching criterion. Second, the I-integral can directly solve the crack-tip intensity factors and decouple the crack-tip intensity factors of different modes based on superimposing an auxiliary state onto an actual state. Third, the I-integral is area-independent, namely, the I-integral is not affected by the integral area size, the polarization distributions, or domain walls. This makes the I-integral applicable to large-scale domain switching. To this end, the electro-elastic field intensity factors of an impermeable crack in PbTiO₃ ferroelectric single crystals are evaluated under electrical, mechanical, and combined loading. The intensity factors obtained by the I-integral agree well with those obtained by the extrapolation technique. From numerical results, the following conclusions can be drawn with respect to fracture behavior of ferroelectrics under large-scale switching. Under displacement controlled mechanical loading, the stress intensity factors (SIFs) decrease monotonically due to the domain switching process, which means a crack tip shielding or effective switching-induced toughening occurs. If an external electric field is applied, the electric displacement intensity factor (EDIF) increases in all cases, i.e., the formed domain patterns enhance the electric crack tip loading. The energy release rate, expressed by the crack-tip J-integral, is reduced by the domain switching in all examples, which underlines the switching-induced-toughening effect. In contrast, under stress controlled load, the SIF evolves due to large-scale switching to a stable value, which is higher than the non-switching initial value, i.e., fracture is promoted in this case.     

Transient response of a piezoelectric ceramic with two coplanar cracks under electromechanical impact

The transient response of two coplanar cracks in a piezoelectric ceramic under antiplane mechanical and inplane electric impacting loads is investigated in the present paper. Laplace and Fourier transforms are used to reduce the mixed boundary value problems to Cauchy-type singular integral equations in Laplace transform domain, which are solved numerically. The dynamic stress and electric displacement factors are obtained as the functions of time and geometry parameters. The present study shows that the presence of the dynamic electric field will impede or enhance the propagation of the crack in piezoelectric ceramics at different stages of the dynamic electromechanical load. Moreover, the electromechanical response is greatly affected by the ratio of the space of the cracks and the crack length.     

Periodic set of limited electrically permeable interface cracks with contact zones

Plane problem for an infinite space composed of two different piezoelectric or piezoelectric/dielectric semi-infinite spaces with a periodic set of limited electrically permeable interface cracks is considered. Uniformly distributed electromechanical loading is applied at infinity. The frictionless contact zones at the crack tips are taken into account. The problem is reduced to the combined Dirichlet–Riemann boundary value problem by means of the electromechanical factors presentation via sectionally analytic functions, assuming that the electric flux is uniformly distributed inside the cracks. An exact solution of the problem is proposed. It permits to find in a closed form all necessary electromechanical characteristics at the interface and to formulate the equation for the determination of the electric flux value. Analysis of this equation confirms the correctness of the assumption concerning the uniform distribution of the electric flux in the crack region.Formulae for stresses, electric displacement vector, elastic displacements and electric potential jump at the interface as well as the intensity factors at the crack tips are given. Equation for the contact zone length determination is presented. Calculations for certain material combinations are carried out. The influence of electric permeability of cracks on electromechanical fields and the fracture mechanical parameters is analyzed.     

A piezoelectric material strip with a crack perpendicular to its boundary surfaces

A cracked piezoelectric material strip under combining mechanical and electrical loads is considered. The crack is vertical to the top and bottom edges of the strip. The edges of the strip are parallel to the x-axis and perpendicular to the z-axis. When a piezoelectric ceramic is poled, it exhibits transversely isotropic behavior. Among many possible poled axis orientations, a particular orientation when the poling direction lies parallel to x-axis is examined in this paper. Both impermeable crack and permeable crack assumptions are considered. Numerical results are included for three kinds of fracture mechanics specimens, namely an edge-cracked strip, a double edge-cracked strip, and a center-cracked strip, subjected to uniform tensions and uniform electric displacement loads simultaneously, at the far ends. In addition, an edge-cracked strip under pure bending and uniform electric displacement loads at the far ends is also investigated in this paper.     

Anomalies associated with energy release parameters for cracks in piezoelectric materials

For a central crack in a piezoelectric plate, the mode-I stress intensity factor (K_I), electric displacement intensity factor (K_D), energy release rates (G, G_M) and energy density factor (S) are obtained from the finite element results. For the impermeable crack, the numerical results of K_I and K_D are coupled; this error is contrary to the uncoupled analytical solutions. The error has little effect on the total energy release rate G and energy density factor S, but in some cases, large errors in the mechanical energy release rate G_M are observed. G is global while SED is local. Also G is negative which defies physics where energy cannot be created while crack attempts to extend as implied by G. Computations should be made for the J-integral and also show that J becomes negative. What this shows is that the global fracture energy criterion is not suitable to address the local release of energy because it includes the overall energy which are irrelevant to fracture initiation being a local behavior. In addition, the case study shows that the energy density theory is the better fracture criterion for the piezoelectric material. According to the results of S, it retards the crack growth when the external electric field and piezoelectric poling are on opposite directions. This conclusion agrees with analytical and experimental evidence in the past references.     

压电体中考虑表面效应时开裂孔洞的断裂特征

研究了反平面机械载荷和面内电载荷作用下压电体中考虑表面效应时孔边双裂纹问题的断裂特征。基于Gurtin-Murdoch表面理论模型,通过构造映射函数,利用复势电弹理论获得了应力场和电位移场的闭合解答。给出了裂纹尖端应力强度因子、电位移场强因子和能量释放率的解析解。讨论了开裂孔洞几何参数和施加力电载荷对电弹场强因子和能量释放率的影响。     

Arbitrarily oriented crack near interface in piezoelectric bimaterials

Arbitrarily oriented crack near interface in piezoelectric bimaterials is considered. After deriving the fundamental solution for an edge dislocation near the interface, the present problem can be expressed as a system of singular integral equations by modeling the crack as continuously distributed edge dislocations. In the paper, the dislocations are described by a density function defined on the crack line. By solving the singular integral equations numerically, the dislocation density function is determined. Then, the stress intensity factors (SIFs) and the electric displacement intensity factor (EDIF) at the crack tips are evaluated. Subsequently, the influences of the interface on crack tip SIFs, EDIF, and the mechanical strain energy release rate (MSERR) are investigated. The J-integral analysis in piezoelectric bimaterals is also performed. It is found that the path-independent of J₁-integral and the path-dependent of J₂-integral found in no-piezoelectric bimaterials are still valid in piezoelectric bimaterials.