Enhancement of electromagnetic and microwave absorbing properties of gas atomized Fe-50 wt%Ni alloy by shape modification

In order to increase the electromagnetic parameters and improve the microwave absorbing properties in the range of 1–4 GHz, gas atomized Fe-50 wt%Ni alloys with spherical form were processed in a planetary mill. The morphology, phase composition and saturation magnetization of the FeNi alloy particles were investigated by means of scanning electron microscopy, X-ray diffraction and vibrating sample magnetometer. The complex permittivity, complex permeability and reflection loss of the microwave absorbing material made from Ethylene–Propylene–Diene Monomer rubber, and the Fe-50 wt%Ni alloys were also studied using vector network analyzer and transmission line theory. The results show that the shape of the atomized Fe-50 wt%Ni powders can be modified by mechanical milling. The flaky Fe-50 wt% Ni particles were prepared, and the aspect ratio increases with increasing the milling time from 10 to 30 h. Mechanical milling does not change the phase compositions of the FeNi alloys but decreases the peak intensity and broadens the peak width. The saturation magnetization decreases and the coercivity increases as the milling time increases. The electromagnetic parameters and microwave absorbing properties are enhanced with the increase of the aspect ratio. The rubber absorbers filled with flaky Fe-50 wt%Ni powders milled for 30 h exhibit the low reflection loss in the 1–4 GHz frequency range.     

Optimization of electromagnetic matching of carbonyl iron/BaTiO3 composites for microwave absorption

Microwave absorbing materials filled with BaTiO₃ and carbonyl iron (CI) particles with various weight fractions (BaTiO₃/CI particles=100/0 to 0/100) are investigated. The dielectric and magnetic properties of the absorbers can be tuned by changing the weight ratio of BaTiO₃/CI particles in the frequency range of 2-18 GHz. Numerical simulations are also performed to design a single-layer and double-layer absorber. The minimum reflection loss of the composite filled with 20 wt% BaTiO₃ and 60 wt% CI particles at 2.0 mm thickness can be reached to −42 dB at 4.1 GHz. With the weight ratio of CI particles in the composite increased, the microwave absorption peak shifted to the lower frequency region. By using a double-layer absorber structure, the microwave absorption performance of the absorber is enhanced. The result shows that the total thickness of the absorber can be reduced below 1.4 mm by using a matching layer filled with 50 wt% BaTiO₃, and an absorption layer filled with 60 wt% BaTiO₃ and 20 wt% CI particles, whereas the reflection loss below −10 dB can be obtained in the frequency range of 10.8-14.8 GHz and the minimum reflection loss of −59 dB can be obtained at 12.5 GHz.     

Microwave-absorbing properties of shape-optimized carbonyl iron particles with maximum microwave permeability

The microwave-absorbing properties for different shapes of carbonyl-iron particles prepared by the high-energy planetary ball milling with 40 vol% in epoxy resin matrix have been investigated. Higher value of magnetic permeability and permittivity can be obtained in the composites for thin flake carbonyl iron than spherical powders. The results are attributed to reduction of eddy current loss, orientation of magnetic moment and space-charge polarization with the shape change from spherical powders to thin flake particles. As the iron flakes with 0.4 μm in thickness as the absorbent fillers, the minimum RL value of −6.20 dB was observed at 4.57 GHz with thickness of 1 mm. The minimum reflection loss (RL) shifts to lower frequency and the value declines with change from spherical powders to thin flakes. It results from the considerable dielectric loss in the absorbing materials.     

Microwave absorption properties of one thin sheet employing carbonyl-iron powder and chlorinated polyethylene

To solve more and more serious electromagnetic interference problem, one thin microwave absorbing sheet employing carbonyl-iron powder (CIP) and chlorinated polyethylene (CPE) was prepared. The pattern, static magnetic properties and phase of CIP were characterized by scanning electron microscope (SEM), vibrating sample magnetometer (VSM) and X-ray diffraction (XRD), respectively. The electromagnetic parameters of CIP were measured in the frequency range of 2-18 GHz, and the electromagnetic loss mechanisms of the powder were discussed. The microwave absorption properties of composite sheets with different thicknesses and CIP ratios in matrix were investigated by measuring reflection loss (RL) in 2-18 GHz frequency range using the arch method. The results showed that appropriate CIP content and thickness could greatly improve microwave absorption properties in lower frequency range. For the sample with the weight ratio (CIP:CPE) of 16:1 and 1.5 mm thickness, the bandwidth (RL below −10 dB) achieved 1.1 GHz (2-3.1 GHz), and the minimum reflection loss value was obtained −13.2 dB at 2.2 GHz. This suggested that CIP/CPE composites could be applied as thin microwave absorbers in S-band (2-4 GHz).     

Annealing temperature effect on microstructure,magnetic and microwave properties of Fe-based amorphous alloy powders

Fe₇₄Ni₃Si₁₃Cr₆W₄ amorphous alloy powders were annealed at different temperature (T) for 1.5 h to fabricate the corresponding amorphous and nanocrystalline powders. The influences of T on the crystalline structure, morphology, magnetic and microwave electromagnetic properties of the resultant samples were investigated via X-ray diffraction, scanning electron microscopy, vibrating sample magnetometer and vector network analyzer. The results show that the powder samples obtained at T of 650 °C or more are composed of lots of ultra-fine α-Fe(Si) grains embedded in an amorphous matrix. When T increases from 350 to 750 °C, the saturated magnetization and coercivity of the as-annealed powder samples both increase monotonously whereas the relative real permittivity shows a minimal value and the relative real permeability shows a maximal value at T of 650 °C. Thus the powder samples annealed at 650 °C show optimal reflection loss under −10 dB in the whole C-band. These results here suggest that the annealing heat treatment of Fe-based amorphous alloy is an effective approach to fabricate high performance microwave absorber with reasonable permittivity and large permeability simultaneously via adjusting T.     

Microwave absorbing properties of rare-earth elements substituted W-type barium ferrite

W-type barium ferrites Ba(MnZn)_0.3Co_1.4R_0.01Fe_15.99O₂₇ with R=Dy, Nd and Pr were prepared by chemical coprecipitation method. Effects of rare-earth elements (RE) substitution on microstructural and electromagnetic properties were analyzed. The results show that a small amount of RE³⁺ ions can replace Fe³⁺ ions and adjust hyperfine parameters. An obvious increase in natural resonance frequency and high frequency relaxation, and a sharp decrease for complex permittivity have been observed. Furthermore, the matching thickness and the reflection loss (RL) of one-layer ferrite absorber were calculated. It reveals that thin and broad-band can be obtained by RE-substitution. But only when the magnetic moment of RE³⁺ is higher than that of Fe³⁺, can substitution be effective for higher RL. Dy-substituted ferrite composite has excellent microwave absorption properties. The frequency (with respect to −10 dB RL) begins from 9.9 GHz, and the bandwidth reaches far more than 8.16 GHz. The peak value is −51.92 dB at a matching thickness of 2.1 mm.     

Fabrication and electromagnetic performance of micro-tubular nanocomposites composed of monodisperse iron nanoparticles and carbon

Low density and thin thickness are essential for electromagnetic (EM) wave absorbers. In this study, we fabricated a novel micro-tubular iron nanocomposite (MTIC) that composed of carbon microtubes and monodisperse iron nanoparticles (NPs). The bulk density of MTIC is only 0.35±0.04 g cm⁻³ due to its micro-tubular structure. The presence of iron NPs increased the magnetic loss significantly and therefore enhanced the reflection loss (RL) of MTIC/paraffin composite. The optimum thickness for the composite is 1.5-1.8 mm, with maximum bandwidth of 7.6 GHz for RL<−5 dB and 3.6 GHz for RL<−10 dB. The corresponding frequency at this thickness is 10-18 GHz. Because of low density and broad bandwidth at thin thickness, MTIC is a promising light-weight absorber for EM wave absorption or microwave shielding. This study will also provide new ideas for fabricating microwave absorbers with low density and thin thickness.     

Electromagnetic and microwave absorption properties of Fe3O4 magnetic films plated on hollow glass spheres

Magnetic hollow spheres of low density were prepared by plating Fe₃O₄ magnetic films on hollow glass spheres using ferrite plating. The complex permeability and permittivity of spheres–wax composites were measured in the range of 2–18 GHz. The complex permeability and permittivity increased, and the dielectric and magnetic losses were improved as the volume fraction of the magnetic spheres in the composites increased from 60% to 80%, which also resulted in a great improvement of microwave absorption properties. For composites with volume fraction 80%, its magnetic resonance frequency was at about 13 GHz and it appeared three loss peaks in the calculated reflection loss curves; the bandwidth less than −10 dB was almost 4 GHz which was just in the Ku-band frequencies (12–18 GHz) and a minimum reflection loss of −20 dB was obtained when the thickness was 2.6 mm; the microwave absorbing properties were mainly due to the magnetic loss. The results showed that the magnetic spheres composites were good and light microwave absorbers in the Ku-band frequencies.     

The origin of reflection loss peaks in the double-layer electromagnetic wave absorber

We investigated the origin of reflection loss (RL) peaks of Co₂Z particle composite (t mm)/fake-shaped carbonyl iron (CI) particle composite (1.5 mm) double-layer absorbers backed by a perfect conductor in 0.1–18 GHz. The RL peak frequency in the low frequency region remains unvariable and the RL peak in the high frequency region moves to lower frequency with the increase of Co₂Z particle composite thickness. The investigation results indicated that the two RL peaks come from the quarter-wavelength cancellation at the interface from Co₂Z particle composite to CI particle composite and the interface from air to Co₂Z particle composite, respectively.     

Comparison of the effects of particle shape on thin FeSiCr electromagnetic wave absorber

The raw materials of FeSiCr were processed in the ball mill for 30 h and the shape of the FeSiCr particles was changed from sphere to flake type, which was observed using a scanning electron microscope. And FeSiCr composite microwave absorbers were mixed with silicone for mobile phones and the effects of the thickness of the samples on the absorption were measured using a network analyzer in order to investigate the relationship between the microwave absorption and the material constants. The flake-type FeSiCr-rubber composite showed high reflection loss, which was due to the high complex permittivity and permeability. Also, the matching frequency shifted toward lower frequency range with microwave absorber thickness, and the maximum reflection loss of −8.7 dB was observed in 1.85 GHz for a 1.6 mm thickness.     

Iron phthalocyanine oligomer/Fe3O4 hybrid microspheres and their microwave absorption property

The novel nano-scale iron phthalocyanine oligomer/Fe₃O₄ (FePc/Fe₃O₄) hybrid microspheres were synthesized from iron phthalocyanine oligomer and FeCl₃·6H₂O via a solvent-thermal crystallization route. The morphology and structure of the hybrid microspheres were characterized by Fourier transform infrared spectrophotometer, X-ray diffraction, scanning electron microscopy and transmission electron microscopy. These results showed that the hybrids were monodisperse microspheres and the morphology can be adjusted by controlling pre-polymerization time. The saturation magnetization increased with increase in the pre-polymerization time, while the coercivities decreased. The FePc/Fe₃O₄ hybrid microspheres exhibited novel microwave electromagnetic properties: the dielectric loss was enhanced when the pre-polymerization time increased and a new microwave loss peak appeared at high frequency. The microwave absorbing properties enhanced with increase in the pre-polymerization time and a maximum reflection loss of −29.7 dB was obtained at 11.7 GHz with 6 h of pre-polymerization time when the matching thickness was 3.0 mm. The novel hybrid materials are believed to have potential applications as microwave absorbing materials.     

Electromagnetic wave-absorption properties of rapidly quenched of Nd–Fe–B nanocomposites with low Nd content

The electromagnetic wave-absorption properties of Nd₃Fe_68−xMn_xCo₁₈B₁₁ (x=0, 1, 2) alloys obtained by rapid quenching from the melt was studied. The complex permittivity-frequency and permeability-frequency properties were determined in the microwave frequency regime of 2–18 GHz by vector network analysis. XRD spectra showed that only α-Fe diffraction peak was observed in the as-spun alloys. It is found that the acquired complex permittivity and permeability values match the microwave frequency when the 1 at% Mn content was doped. A minimum reflection loss of −6.9 dB is obtained at 2.7 GHz for composite Nd₃Fe₆₆Mn₂Co₁₈B₁₁ with absorber thickness of 1.5 mm. The exchange interaction was attributed to the microwave absorption properties. The results suggest a new design of microwave absorbers based on electromagnetic wave-absorbing materials.     

Influence of the interface reflections on the microwave reflection loss for carbonyl iron/paraffin composite backed by a perfect conduction plate

In this work, the influence of interface reflections on the microwave reflection loss (RL) for carbonyl iron/paraffin composite backed by a perfect conduction plate with 30 vol% concentration at various thicknesses was investigated in the 0.1-18 GHz. Using a vector network analyzer, the scattering parameters (S₁₁ and S₂₁) were measured in two different ways. Based on the quarter-wavelength matching model, the results of measurement were analyzed. The experiment shows that there are many minimum values (dips) in RL at various thicknesses when the reflective wave, which is reflected from the absorbing layer and the emerging wave, which is reflected from the backed metal plate are out of phase by 180°, and the peak intensity of the RL is directly affected by the intensity of the reflective wave and the emerging wave. Furthermore, the experiment and numerical calculation demonstrates that the modulus of the normalized input impedance |Z_in/Z₀| equals approximately 1, but the ratio between the modulus of permittivity and permeability |ε/μ| is far from unity at the minimal reflection point.     

The magnetostriction of Fe-(18−x) at% Ga-x at% Al (3≤x≤13.5) alloys

The ingot of Fe-(18−x) at% Ga-x at% Al (3≤x≤13.5) alloys was prepared from high purity elements using a high vacuum arc melting system. The X-ray diffraction patterns indicated that the alloys were disordered bcc A2 structure. The magnetostriction of the alloys was measured and the effect of partial substitution of Ga with Al on the magnetostriction of the alloys was investigated. Fe-9 at% Ga-9 at% Al alloy, the optimizing magnetostrictive alloy was found in Fe-(18−x) at% Ga-x at% Al (3≤x≤13.5) alloys. The saturated magnetostriction of the directional solidification Fe-9 at% Ga-9 at% Al rod is up to 135 ppm for 0 MPa and 221 ppm for 53 MPa. It was found that the alloy has the high linearity of the magnetostriction curve, the low hysteresis and saturated magnetic field, which suggests the directional solidification Fe-9 at% Ga-9 at% Al alloy is a potential candidate for magnetostrictive actuator and transducer applications.     

Model design on calculations of microwave permeability and permittivity of Fe/SiO2 particles with core/shell structure

Fe/SiO₂ particles with core/shell structure were prepared by coating silica on the surface of a commercial spherical carbonyl iron via the hydrolysis process of tetraethyl orthosilicate (TEOS). The electromagnetic performance of commercial carbonyl iron and as-prepared Fe/SiO₂ particles was studied theoretically and experimentally. As predicted by the theoretical calculation based on the Bruggeman formula and the Landau–Lifshitz–Gilbert (LLG) theory, the insulating surface layer of silica was effective to reduce the permittivity parameters of pure carbonyl iron. The measured results showed good agreement with the theoretical prediction. Although there was a little decrease in the permeability of the Fe/SiO₂ core/shell particles, a better impedance match especially at higher frequency range was obtained when used as a microwave absorber. The reflection loss (RL) curves show that the lowest reflection loss of Fe/Epoxy composite (−20.5 GHz) was obtained corresponding to the frequency of 8.5 GHz when the thickness of the absorber was 3 mm. A different trend was observed in Fe/SiO₂/Epoxy composite. The reflection loss value got lower by decreasing the thickness of absorbers. At the thickness of 2.2 mm, a relative low reflection loss (−17 GHz) corresponding to the frequency of 13.6 GHz was obtained. Compared with the Fe/Epoxy composite, the improvement on shifting the reflection loss peak to higher frequency and on reducing the optimal thickness of absorbers was made by Fe/SiO₂/Epoxy composite.     

Complex permittivity, permeability and microwave absorbing properties of (Mn2−xZnx)U-type hexaferrite

Complex permittivity, permeability and microwave absorbing properties of a U-type hexaferrite series Ba₄Mn_(2−x)Zn_xFe₃₆O₆₀ (with 0≤x≤2 in step of 0.5) have been examined in the X-band (8.2-12.4 GHz) frequency range. The series have been prepared using conventional solid state reaction route. Microstructural variations with composition have been found with X-ray diffraction (XRD) and scanning electron microgram (SEM). The complex permittivity (ε^?=ε′−jε″) and permeability (μ^?=μ′−jμ″) were measured using vector network analyzer (Agilient Make model PNA E8364B). These parameters were then used for calculating the reflection loss for determination of microwave absorbing properties. Addition of Zn resulted in an increase in reflection loss from −4 dB (or 60 % absorption) in sample with x= 0 to −32 dB (99.92% absorption) in sample with x=1 when the sample thickness was 1.7 mm. Multiple peaks of resonance were obtained in the dielectric and magnetic loss spectra for all samples with x>0. The result indicates that the sample with composition Ba₄MnZnFe₃₆O₆₀, i.e., x=1, can be used effectively for microwave absorption and suppression of electromagnetic interference.     

Electromagnetic and microwave absorption properties of carbonyl iron/La0.6Sr0.4MnO3 composites

In this work carbonyl iron/La_0.6Sr_0.4MnO₃ composites were prepared to develop super-thin microwave absorbing materials. The complex permittivity, permeability and microwave absorption properties are investigated in the frequency range of 8-12 GHz. An optimal reflection loss of −12.4 dB is reached at 10.5 GHz with a matching thickness of 0.8 mm. The thickness of carbonyl iron/La_0.6Sr_0.4MnO₃ absorber is thinner, compared with conventional carbonyl iron powders with the same absorption properties. The bandwidth with a reflection loss exceeding −7.4 dB is obtained in the whole measured frequency range with the thickness of 0.8 mm. The excellent microwave absorption properties are attributed to a better electromagnetic matching established by the combination of the enhanced dielectric loss and nearly invariable magnetic loss with the addition of La_0.6Sr_0.4MnO₃ nanoparticles in the composites. Our work indicates that carbonyl iron/La_0.6Sr_0.4MnO₃ composites may have an important application in wide-band and super-thin electromagnetic absorbers in the frequency range of 8−12 GHz.     

Preparation and characterization of carbonyl iron/glass composite absorber as matched load for isolator

Composite absorbers made from 66 wt% carbonyl iron and 34 wt% low melting point glass powder were prepared by a pressureless sintering technique in a nitrogen atmosphere. Apparent porosity and bending strength of the as-prepared composites were investigated. The microstructure, heat resisting properties and electromagnetic properties were characterized by scanning electron microscopy, thermal gravimetric analysis–differential scanning calorimetry and vector network analyzer. The results show that the carbonyl iron/glass composite absorbers were difficult to densify. As the sintering temperature and soaking time increased, the apparent porosity first decreased and then increased, whereas the bending strength showed the opposite change. The composite absorber sintered at 520 °C for 40 min achieved the minimum apparent porosity of 13.08% and the highest bending strength of 52 MPa. Compared to the carbonyl iron/silicone rubber absorber, the carbonyl iron/glass composite absorber exhibited better heat resisting properties, and the initial oxidation temperature was increased about 200 °C. The composite absorber with a thickness of 1.25 mm showed a good microwave absorbing property in 8–12 GHz.     

Absorption properties of carbonyl-iron/carbon black double-layer microwave absorbers

Double-layer materials were devised in order to improve the absorbing properties of electromagnetic wave absorbing plates. The double-layer wave absorbing materials are composed of a matching layer and an absorption layer. The matching layer is the surface layer through which most of the incident waves can enter, and the absorption layer beneath it plays an important role in incident wave attenuation. The total thickness of the double layer is the sum of the thicknesses of these two layers. Carbonyl iron (CI) and carbon black (CB) were used as absorbents in the matching and absorption layers, respectively. The structures of the CI and CB particles were analyzed using scanning electron microscopy and transmission electron microscopy; the dielectric properties and absorption mechanisms were also studied. In the testing frequency range 2-18 GHz, the results show that the double-layer absorbers have two absorption peaks, and the positions and values of these peaks change with the content level of the absorbents. When the mass fraction of CI in the matching layer is 50% and the total thickness of the absorber is 4 mm, the effective absorption band (below −8 dB) reaches 5.5, 5.8, and 6.5 GHz. Where the mass fraction of CB is 50% or 60% and the mass fraction of CI is 70%, the bandwidth with reflection loss below −4 dB is larger than 10 GHz.     

Effect of shape of Fe3Al particles on their microwave permeability and absorption properties

Flake-shaped and sphere-shaped Fe₃Al powder-paraffine composites have been studied in the microwave frequency range. Mössbauer results show that the flake-shaped Fe₃Al particles have easy magnetization plane, which indicates that it is planar-anisotropy. Enhanced permeability is achieved in flake-shaped Fe₃Al compared with the sphere-shaped Fe₃Al. The permeability is further enhanced by using a rotational orientation method. The complex permeability can be characterized by the superposition of two types of magnetic resonance. The resonance peak at high frequency is attributed to the natural resonance, while the peak at low frequency is attributed to the domain-wall resonance. By employing the shape effect and the rotational orientation, the peak frequency of reflection loss for the oriented sample was adjusted to L-band. The planar-anisotropy Fe₃Al powder-paraffine composite can be attractive candidates for thinner microwave absorbers in L-band (1-2 GHz).