Microstructure,texture and magnetic properties of strip-cast 1.3% Si non-oriented electrical steels

In this work, the evolution of microstructure, texture and magnetic properties of non-oriented 1.3% silicon steel processed using the twin-roll strip casting was investigated, especially under different solidification structures. A number of microstructures about the as-cast strips show that the initial solidification structure of casting a strip can be controlled by the melt superheats. The microstructures with the average grain size of ∼100–400 μm can be obtained in strips when the melt superheats are from 20 to 60 °C. A nearly random, diffuse, homogeneous texture under a low melt superheat, but comparatively developed {100} oriented grains are formed under a high melt superheat through the cast strip thickness. The relatively low core loss and high magnetic induction can be obtained in the cold rolled and annealed sheets when increasing the initial grain size of cast-strip. The textures in annealed sheets with coarse initial grain size are characterized by the relatively strong Goss component and {001} fiber but weak γ-fiber component, which lead to the high permeability.     

The nanostructure of non-oriented electrical steel sheets

Nanostructures of two non-oriented electrical steels were investigated in order to elucidate the influence of nanostructure and its components on magnetic properties. The main difference between the two samples was related to the mean grain size and level of core loss. Surprisingly, the sample with coarser ferrite grains exhibited higher core loss. For this reason (HR)TEM imaging was carried out. Precipitation reactions were monitored using differential scanning calorimetry (DSC). Light microscopy, FE-SEM/EDX and EBSD analyses were also performed to analyse the microstructures and crystallographic textures. The results were compared and related to the magnetic properties. It was shown that besides the microstructural components, the nanostructure and nanoprecipitates also have a crucial impact on the magnetic properties.     

Effect of the rapid heating on the magnetic properties of non-oriented electrical steels

Measurements of the bulk magnetic properties for two non-oriented electrical steels after a rapid heating are reported. A deterioration of the magnetic properties was observed for the fully processed non-oriented grade and an improvement for the semi-processed non-oriented grade. This publication emphasizes the effects due to the competition between the increase of the grain size and the appearance of thermal stresses during the rapid heating on the magnetic properties of the steels.     

Influence of thermomechanical processing on shear bands formation and magnetic properties of a 3% Si non-oriented electrical steel

The effect of thermomechanical processing on the formation of shear bands and on the magnetic properties of a 3.0 wt% silicon non-oriented steel was investigated by hot rolling samples with different thicknesses at different temperatures, in order to obtain a variation in hot band grain size and cold strain. All the samples were processed in a single-stage cold rolling and finally annealed at 1020 °C. It was found that the increase of the hot band grain size decreases the γ fiber volume fraction and increases the η fiber volume fraction after the final annealing. The increase of the cold strain strongly contributed to this result. A good combination of intense generation of shear bands, and proper crystallographic texture, due to higher nucleation of grains with favorable orientations to magnetization in these bands, can be obtained for the samples hot rolled at 1000 and 1120 °C and submitted to cold strain of 64.3% and 72.2% respectively. However the best combination of B₅₀, W_15/60 and μ_r can be obtained by hot rolling the samples at 1000 °C to the thickness of 1.4 mm, corresponding to 64.3% of cold strain.     

Effect of hot-band grain size and intermediate annealing on magnetic properties and texture of non-oriented silicon steels

The combination of the large hot-band grain size and an intermediate annealing with partial recrystallization in non-oriented silicon steel was tested in this paper. The magnetic properties of these samples were compared to the literature, indicating the favorable effect of both factors.     

Effect of deformation and annealing on the microstructure and magnetic properties of grain-oriented electrical steels

The effect of plastic deformation and subsequent annealing on the magnetic properties and microstructure of a grain-oriented (GO) electrical steel has been studied. True strain (ε) from 0.002 to 0.23 was applied by rolling in two directions, rolling (RD) and transverse (TD). The deterioration of power losses varies according to the direction of deformation. Annealing the strained material—at 800 °C/2 h—leads to a recrystallization and restored magnetic properties. The main components of annealed-textures are around 15–35° from those of deformed-textures for both RD and TD. Rolling along {1 1 0} 〈0 0 1〉 direction leads to the development of deformation twins.     

The quenching effects of hot band annealing on grain-oriented electrical steel

The grain-oriented electrical steels are widely used in transformers, which demand low iron loss and high induction of core materials. In order to obtain good magnetic properties, a series of rolling, annealing and coating processes are carried out. Hot band annealing, which influences the ductility for cold rolling and the development of AlN inhibitors, is one of the most important processes. This study investigated the phases and different kinds of precipitations in microstructures of annealed hot band by means of the optical and electronic microscopies. On the other hand, a Themo-Calc software and the solubility product equations of AlN are used to calculate the phase diagram of Fe-Si-C alloy and the amount of AlN at high temperature. Microstructures including ferrite, cementite, pearlite and martensite were observed. The size and shape of precipitates, i.e. GP Zone, TiN, AlN, MnS, oxide and carbide, were identified. The relationship between the amount of nano-scale AlN and magnetic properties indicated that the suitable cooling method resulted in lower iron loss and higher magnetic induction. The result could help to realize the following microstructure evolution and mechanism of inhibitors in grain-oriented electrical steel.     

Effect of anisotropic microstructure on magnetic Barkhausen noise in cold rolled low carbon steel

We have measured the orientation and depth dependence of the magnetic Barkhausen noise (MBN) in an industrial pipeline steel sheet. Thin samples were cut out from the sheet cross section at different depths, parallel and transverse to the rolling direction (rolling and transverse samples). The integrated MBN energy has shown no depth dependence for transverse samples. On the other hand, the rolling samples have shown larger MBN noise energy and strong depth dependence.The microstructure of the samples was studied by optical and electron microscopy, parameters related to the shape and the quantity of carbon precipitates and grains were extracted by image processing techniques. The strong depth and orientation dependence of the MBN have been explained by changes of the grain and precipitate microstructure.     

Effect of annealing treatment on soft magnetic properties of Fe-6.5 wt% Si wide ribbons

The 25 mm wide ribbons of Fe-6.5 wt% Si alloy have been developed by melt spinning technique, showing sufficient ductility and white silver appearance. Two magnetic transitions take place at 676 and 760 °C due to the formation of B2 ordered phase and A2 disordered paramagnetic phase, respectively. The saturation magnetization of the ribbon is 17.5 kG under the applied field of 12 kG. The as-cast ribbons consist of disordered A2 structure with a low volume of B2 phases while the annealed microstructure comprises a dispersion of B2 domains in the disordered A2 matrix. The alloy shows the enhancement of the soft magnetic properties with a reduction in coercivity from 150 A/m in the as-cast state to 45 A/m in the annealed condition at 850 °C.     

High-frequency magnetic properties of soft magnetic cores based on nanocrystalline alloy powder prepared by thermal oxidation

FeSiBNbCu nanocrystalline alloy powder was thermally oxidized in an air atmosphere to enhance an oxide layer formation on the surface of the powder and subsequently toroidal shape FeSiBNbCu nanocrystalline alloy powder cores were prepared by compaction at room temperature. The phase change on the surface of FeSiBNbCu nanocrystalline alloy powder by thermal oxidation was analyzed and its effect on the high frequency magnetic properties of the compacted cores was investigated. By thermal oxidation, the formation of the oxide layer consisting of Fe₂O₃, CuO, and SiO₂ on the surface of FeSiBNbCu nanocrystalline alloy powder was enhanced and the thickness of oxide layer could be controlled by changing the thermal oxidation time. FeSiBNbCu nanocrystalline alloy powder core prepared from the powder treated by thermal oxidation exhibits a stable permeability up to high frequency range over 10 MHz. The core loss could be reduced remarkably and the dc-bias property could be improved significantly, which were due to the formation of oxide layer consisting of Fe₂O₃, CuO, and SiO₂ on the FeSiBNbCu nanocrystalline alloy powder. The improvement in high-frequency magnetic properties of the FeSiBNbCu nanocrystalline alloy powder cores could be attributed to the effective electrical insulation by oxide layer between the FeSiBNbCu nanocrystalline alloy powders.     

Grain refinement and strengthening of austenitic stainless steels during large strain cold rolling

The microstructure/texture evolution and strengthening of 316?L-type and 304?L-type austenitic stainless steels during cold rolling were studied. The cold rolling was accompanied by the deformation twinning and micro-shear banding followed by the strain-induced martensitic transformation, leading to nanocrystalline microstructures consisting of flattened austenite and martensite grains. The fraction of ultrafine grains can be expressed by a modified Johnson-Mehl-Avrami-Kolmogorov equation, while inverse exponential function holds as a first approximation between the mean grain size (austenite or martensite) and the total strain. The deformation austenite was characterised by the texture components of Brass, {011}<211>, Goss, {011}<100>, and S, {123}<634>, whereas the deformation martensite exhibited a strong {223}<110> texture component along with remarkable γ-fibre, <111>∥ND, with a maximum at {111}<211>. The grain refinement during cold rolling led to substantial strengthening, which could be expressed by a summation of the austenite and martensite strengthening contributions.     

Influence of annealing treatment on the microstructure and mechanical performance of cold sprayed 304 stainless steel coating

In this study, 304 stainless steel coatings were deposited on interstitial-free steel substrate by cold spraying method. The effect of annealing treatment on microstructure, microhardness, ultimate tensile strength and fracture performance of the coatings were studied. The results showed that annealing treatment had made a dominant contribution to heal up the incomplete interfaces between the deposited particles. Both of the microstructure and the mechanical properties have been obviously optimized by annealing treatment. In addition, the coating microhardness decreased from 345 HV_0.2 for the as-sprayed coating to 201 HV_0.2 for the annealed coating. The coating ultimate tensile strength increased from 65 MPa for the as-sprayed coating to 357 MPa for the annealed coating, which resulted from the increase of the metallurgically bonded areas in the coating induced by annealing treatment. Fracture morphology of the coatings also revealed that annealing treatment changed the fracture character of the cold sprayed 304 stainless steel coating from brittle type to plastic type.     

Influence of functionalization on mechanical and electrical properties of carbon nanotube-based silver composites

In this study, we have extended the molecular-level mixing method to fabricate multiwall carbon nanotube (CNT)-reinforced silver nanocomposites. The multiwall nanotubes used in the synthesis process were dispersed by two ways viz. covalent and non-covalent functionalization techniques. To elucidate the comparative effects of functionalization, structural, mechanical and electrical properties of nanocomposites were evaluated before and after sintering. The structural characterization revealed that the nanotubes were embedded, anchored and homogenously dispersed within the silver matrix. Hardness and Young’s modulus of nanotube-reinforced nanocomposite were increased by a factor of 1–1.6 times than that of pure silver, even before and after the sintering. Covalently functionalized nanotube-based composites have shown more enhanced mechanical properties. The CNT reinforcement also improved the electrical conductivity of low-conducting nanosilver matrix before sintering. Non-covalently functionalized nanotube-based nanosilver composites showed more increased electrical conductivity before sintering. But a negative reinforcement effect was observed in high-conducting bulk silver matrix after the sintering. Thus, covalent functionalization might be appropriate for mechanical improvement in low-strength materials. However, non-covalent functionalization is suitable for electrical enhancement in low-conducting nanomaterials.     

Influence of the nitrogen contents on the permeability characteristics and soft magnetic properties of FeHfN films

High permeability magnetic films can enhance the inductance of thin-film inductors in DC-DC converters. In order to obtain high permeability, the uniaxial anisotropy and coercivity should be as low as possible. This study employed dc reactive magnetron sputtering to fabricate nanocrystalline FeHfN thin films. The influence of the nitrogen flow on the composition, microstructure, and permeability characteristics, as well as magnetic properties was investigated. Increasing the nitrogen content can alter FeHfN films from amorphous-like to crystalline phases. The magnetic properties and permeability depend on variations in the microstructure. With the optimum N₂/Ar flow ratio of 4.8% (N₂ flow: 1.2 sccm), low anisotropy (H_K = 18 Oe), low coercivity (H_C = 1.1 Oe) and high permeability (μ′ > 600 at 50 MHz) were obtained for fabrication of a nanocrystalline FeHfN film with a thickness of around 700 nm. Such as-fabricated FeHfN films with a permeability of over 600 should be a promising candidate for high-permeability ferromagnetic material applications.     

Effect of water quenching process on the microstructure and magnetic property of cold rolled dual phase steel

The effects of water quenching process on the microstructure and magnetic property of cold rolled dual phase steel are investigated. Correlations of microstructure, magnetic properties and water quenching parameters are established. The results show that the microstructure of the dual phase steels mainly consists of the ferrite and martensite phase, the martensite volume fraction increases gradually on increasing the holding and quenching temperature. It is found that magnetic properties of dual phase steel are very sensitive to the quenching process. Based on the minor hysteresis loop results, the coercivity and hysteresis loss increase obviously with the increase of quenching temperature, while the remanent induction and the maximum permeability tend to decrease. Furthermore, the magnetic domain structure of the ferrite phase in the presented dual phase steel is observed by magnetic force microscopy. The mechanism of the magnetic property varying with the quenching process is also discussed.     

The influence of compressive stress applied by hard coatings on the power loss of grain oriented electrical steel sheet

To reduce the core loss of electrical steel the vacuum arc ion plating technique has been used to deposit titanium nitride (TiN) layers on highly grain oriented electrical steel sheets. The layer thickness, the stresses of layers and coated sheets and the achieved reduction in core losses have been measured as functions of coating duration and applied bias voltage. Well adhered layers with high compressive stress up to 6.8 GPa have been produced. With increasing bias voltage the layer thickness decreases and the intrinsic stress of the layers increase. A further increase of bias voltage leads to a drop in stress due to thermal relaxation. In general, the tensile stress of the coated sheets rises with increasing layer thickness while the core loss of the coated material decreases with increasing tensile stress of the steel sheet and increasing bias voltage. The highest reduction of core loss has been found to be 28% (from P_1.7=0.86 W/kg for commercially coated HGO electrical steel sheet with glass film to 0.62 W/kg for TiN coated material) and is due to the reduction of excess loss only.     

Influence of shearing process on domain structure and magnetic properties of non-oriented electrical steel

The influence of shearing on the magnetic properties and domain structure of 0.5 mm thick non-oriented electrical steel was studied. In the region from 1 to 1.4 mm from the sheared edge, a striped domain pattern that indicated the existence of elastic strain was observed. From the degradation tendency of flux density with respect to shearing width, the width of the degraded region near the edge increased as the magnetic field decreased. These results suggested that the change in the flux density at high magnetic fields over 300 A/m were mainly dependent on the characteristics of the edge vicinity where the domain pattern was influenced by shearing.     

Effect of warm compaction on the magnetic and electrical properties of Fe-based soft magnetic composites

This paper investigates the effect of warm compaction on the magnetic and electrical properties of Fe-based soft magnetic composites at operating frequencies between 0.1 and 10 kHz. The magnetic and electrical properties of samples were measured by an LCR meter and morphology of the samples was characterized by scanning electron microscopy. It was shown that the compacted sample prepared at 800 MPa and 550 °C had the lowest magnetic loss and electrical resistivity, and highest magnetic induction and effective permeability in comparison with other samples compacted at 800 MPa and room temperature, 150, 250, 350 and 450 °C.     

Effect of initial grain size on texture evolution and magnetic properties in nonoriented electrical steels

The magnetic properties of nonoriented electrical steels are influenced by the grain size and crystallographic texture. The technologies used to control the grain size in nonoriented electrical steels are approaching their limits. However, there is still some room for improvement of the magnetic properties through texture control. Hot-band annealing is known to be one of the most effective processing stages for texture modification. In this study, two types of initial grain sizes prior to cold rolling are obtained by different hot-band annealing. The effect of initial grain size on texture evolution and magnetic properties in nonoriented electrical steels containing 2% Si is examined. The specimens having different initial grain sizes have significantly different textures in the cold-rolled state and the annealed state. During the recrystallization stage, new grains formed in the coarse-grained specimens have stronger Goss but weaker γ-fibre texture than those in the fine-grained specimens. During the grain growth after complete recrystallization, the coarse-grained specimens still have weaker γ-fibre texture than the fine-grained specimens. The magnetic induction of the coarse-grained specimens is always higher at the same temperature than that of the fine-grained specimens. The core loss of the coarse-grained specimens is lower at the same temperature than that of fine-grained specimens. However, the improvement of the core loss becomes less pronounced as the annealing temperature increases.