Photographic appearance of high-current vacuum arcs prior to and during anode spot formation

This article presents the results of research on the photographic appearance of a highcurrent vacuum arc between butt type copper electrodes a of 30–80 mm diameter and a fixed gap of 10 mm. Current pulses of up to 30 kA peak amplitude at an initial value of (di/dt)₀ from 1–10kA/ms and a duration of approximately 14 ms were applied. Arcs were photographed with a high-speed framing camera, mostly at 10⁴ frames/s. A detailed study of discharge modes in phase transition from a high-current diffuse arc to a constricted arc with an anode spot was conducted. Most of the measurements were obtained at a peak current slightly in excess of 10 kA for electrodes of 55 mm diameter. It was found that at peak current exceeding moderately the threshold value of the onset of anode spot formation, the arc is characterized by the following main features: the formation of an anode spot and an anode plasma jet occurs concurrently with a local concentration of cathode spots; the anode spot is, most often, formed on the electrode edge; the coexistence of very varied structures of spots on the cathode; the lack of considerable constriction of the cathode discharge; the pseudo-periodic shrinking and expansion of the area occupied by cathode spots; the existence of a relatively dark space separates the anode plasma jet from the plasma sheath near the cathode surface; the plasma space distribution in the interelectrode gap is non-uniform and non-stationary.This work was supported by State Committee for Scientific Research within the research project No. 3 P40101507.     

Plasma expansion and current flow in a vacuum arc with a smallanode

A low-density plasma flow in a vacuum arc with a small anode, which intercepts only part of the cathodic plasma jet, was studied theoretically using a two-dimensional approximation. The plasma expansion was modeled using the sourceless steady-state hydrodynamic equations, where the free boundary of the plasma was determined by a self-consistent solution of the gasdynamic and electrical current equations. Magnetic forces from the azimuthal self-magnetic field were taken into account. The influence of the ratio of the anode radius to initial plasma jet radius on the plasma density, velocity, current distribution, and anode sheath potential drop is analyzed. It is shown that the mass and current flow in a 500 A arc are compressed near the axis. This leads to an increase in the plasma density by a factor of two and in the axial current density by a factor of 1.5     

Discharge Modes at the Anode of a Vacuum Arc

Five possible discharge modes can exist at the anode of a vacuum arc. The two most common anode modes are a low current mode, where the anode is basically inert; and a high current mode with a fully developed anode spot. This anode spot is very bright, has a temperature near the boiling point of the anode material, and is a copious source of vapor and energetic ions. Three additional anode modes can occur in appropriate circumstances. A low current vacuum arc with electrodes of readily sputterable material will emit a flux of sputtered atoms from the anode. At intermediate currents, an anode footpoint can form. This footpoint is luminous, but much cooler than a true anode spot. Finally, a high current mode can exist where several small anode spots are present instead of a single large anode spot.     

Ecton mechanism of the vacuum arc cathode spot

A new mechanism for the operation of a cathode spot in a vacuum arc, based on ecton processes, is proposed. An ecton is formed by the explosion of the tip of a jet of molten metal as it interacts with plasma. The time of ecton operation is assumed to be limited by the thermal conductivity of the liquid metal. For copper electrodes, the theoretical expressions are derived for the specific mass removal, ion erosion characteristics, current density, and the diameters of craters. The results agree well with the experimental data available     

Time-spatial structure of an electric arc anode region

This paper studies the anode region of an eroding anode with a nonstationary arc-root attachment. High-current free-burning short as well as long arcs at atmospheric pressure are investigated. A technique to study the anode region of the arc is suggested. An anode moving perpendicular to the arc axis was used for estimating parameters of the anode jets at a given moment of their development. The mechanism of current transfer in the anode region is considered on the basis of electrophysical and optical-spectroscopic investigations of the arc attachment traces and plasma parameters both of the anode jet and arc column. The anode jet was found to be of importance in the stationary arc operation. The near-anode plasma parameters depend on the effect of the cathode jet. In short arcs (L_a~2 mm), the plasma temperature at the anode exceeds 20000 K, while in long arcs (L_a >50 mm), it falls below 7000 K. At plasma temperature T_a >11000 K, the total arc current in the anode region is transferred through the arc plasma, while at lower temperatures, both the arc column and the anode jet take part in the current transfer     

Experimental Investigation of Anode Activities in High-Current Vacuum Arcs

It is well known that the melting of electrodes (mainly anode melting) in vacuum arc can increase the metal vapor density around current zero and even lead to interruption failure. In order to clarify the anode activities and their influence on arc appearance and interruption capacity, series experiments of cup-shaped axial magnetic field copper electrodes were conducted. Obvious anode melting was detected; the liquid copper flowed on the contact plate of anode and formed a clockwise swirl flow. The appearance of anode melting is likely to correlate to the transition of arc mode from high-current diffuse mode to high-current diffuse column mode. The melting of anode was severer than cathode and was influenced by the distribution of cathode spots. Various kinds of copper particles at macroscopic level can be seen in arc column. Even at the interruption limit, the majority of melted copper of anode sputtered out of gap in form of liquid droplets or was pressed into the cup of anode, the copper vapor evaporated into arc column only accounted for a few portion and no obvious anode jets was found due to large plasma pressure in arc column.      

Contact temperature and erosion in high-current diffuse vacuum arcson axial magnetic field contacts

We have investigated the surface heating effects of drawn vacuum arcs for several industrial designs of axial magnetic field (AMF) contacts, using near infrared (IR) photography of the Cu-Cr arcing surfaces with an image-intensified charge-coupled device (CCD) camera and an IR pyrometer. This enables detailed contact temperature mapping immediately after a half-cycle of arc current. The very homogeneous temperature distribution observed at current zero stands in contrast to the visually nonhomogeneous high-current diffuse arc, which was studied in separately reported experiments using high-speed digital photography and arc voltage measurements. The peak temperature at current zero increased relatively linearly with the peak current I_P, and reached well beyond the melting range. We combine the temperature maps with a heating model to determine the thermal sheath thickness after arcing and its dependence on I_P. The results suggest that near the interruption limit of AMF contacts, the interaction of the stable high-current arc with the anode and cathode is dominated by processes induced by flowing liquid metal, which redistributes the heat input from the axially concentrated arc over most of the contact surface. Furthermore, the flow of liquid metal off the cathode and anode faces contributes to the overall contact erosion     

Plasma density decay of vacuum discharges after current zero

In vacuum circuit breakers the post-arc current caused by the remaining ions and electrons in the contact gap is an indication of the residual ionization and its decay. It coincides with the formation of a positive space charge sheath in front of the new cathode, which grows toward the new anode. In a vacuum test chamber an arc (1.5-15 kA RMS) is drawn between high current electrodes of the spiral type. At different times after current zero a transient recovery voltage is applied across a separate pair of high voltage electrodes. In contrast to real circuit breakers, where the transient recovery voltage reappears between the arcing contacts, this separation allows the study of residual plasma free from the thermal stress and melting on the contact surfaces. From the post-arc current across these electrodes, in comparison with a mathematical model of sheath growth, the density of the charge carriers can be evaluated. Such values and their temporal decay are presented     

Production of long,laminar plasma jets at atmospheric pressure with multiple cathodes

Plasma jets from conventional non‐transferred arc plasma devices are usually operated in turbulent flows at atmospheric pressure. In this paper, a novel non‐transferred arc plasma device with multiple cathodes is introduced to produce long, laminar plasma jets at atmospheric pressure. A pure helium atmosphere is used to produce a laminar plasma jet with a maximum length of >60 cm. The influence of gas components, arc currents, anode nozzle diameter, and gas flow rate on the jet characteristics is experimentally studied. The results reveal that the length of the plasma jet increases with increasing helium content and arc current but decreases with increasing nozzle diameter. As the gas flow rate increases, the length of the plasma jet initially increases and then decreases. Accordingly, the plasma jet is transformed from a laminar state to a transitional state and finally to a turbulent state. Furthermore, the anode arc root behaviours corresponding to different plasma jet flows are studied. In conclusion, the multiple stationary arc roots that exist on the anode just inside the nozzle entrance are favourable for the generation of a laminar plasma jet in this device.     

Voltage of the vacuum arc with a ring anode in an axial magneticfield

The plasma jet focusing and voltage distribution in the interelectrode gap of a vacuum arc with a ring anode and subjected to an axial magnetic field were studied theoretically. A two-dimensional model was developed based on the free plasma jet expansion into vacuum, and the steady-state solution of the fully ionized plasma in the hydrodynamic approximation was analyzed. It was found that the imposition of an axial magnetic field reduces the radial expansion of the plasma jet. The characteristic jet angle decreases from about 40° in the zero magnetic field case and approaches a value of about 20° with a 0.02 T magnetic field. The arc voltage consisting of the cathode drop, the plasma voltage drop, and anode sheath drop increased, with the imposition of a magnetic field, and decreased with the anode length. The model was compared to experimental measurements of the vacuum arc voltage behavior in an axial magnetic field, and good agreement was found     

The behavior of vacuum arcs between spiral contacts with small gaps

The application of small gaps in high-current vacuum interrupters highlights the interdependence of the contact design, the contact gap, and the arc behavior. In this investigation, a framing camera was used to record the appearance and motion of drawn vacuum arcs between spiral-petal contacts with final gaps of 2 to 3 mm. After the rupture of the molten metal bridge, a high-pressure arc column formed and expanded across the width of the spiral arm. With a single arc column for the duration of the half-cycle, an intense anode spot formed if the peak current exceeded ~15 kA. Compared to results previously obtained at larger gaps, the arc motion was greatly reduced, and severe contact damage was observed at lower currents     

Erosion of tube electrodes in vortex plasmatorches

The stationary modes of the end-face tube electrodes operation are under consideration. The formation of cathode and anode jets which cause dramatic increase in the electrode erosion at the arc current growth has been explained. We have considered the ways to increase the life-time of the continuous operation of tube electrodes. The analysis of the thermophysical interaction of the arc spot and electrode surface has enabled us to choose the optimum metal for the electrode.     

Vacuum Arc Anode Phenomena

This paper briefly reviews anode phenomena in vacuum arcs, specially experimental work. It discusses, in succession, arc modes at the anode, anode temperature measurements, anode ions, transitions of the arc into various modes (principally the anode spot mode), and theoretical explanations of anode phenomena. The two most common anode modes in a vacuum arc are a low current mode where the anode is basically passive, acting only as a collector of particles emitted from the cathode, and a high current mode with a fully developed anode spot. Characteristically this anode spot has a temperature near the atmospheric boiling point of the anode material and is a copious source of vapor and energetic ions. However, other anode modes can exist. A low current vacuum arc with electrodes of readily sputterable material may emit a flux of sputtered atoms from the anode. Usually this sputtered flux will have little effect upon the vacuum arc, but in certain circumstances it could be significant. A vacuum arc doesn't always transfer directly from a low current mode to the anode spot mode. In appropriate experimental conditions, formation of an anode spot may be preceded by the formation of an anode footpoint. This footpoint is luminous, but much cooler than a true anode spot. Finally, (again in appropriate circumstances) several small anode spots may form instead of one large anode spot. With sufficient increase in arc current or arcing time these will usually combine to form a single large active spot.     

直流纯氩层流等离子体射流的长度变化

采用主要由阴极、阳极以及介于阴极和阳极之间的中间段组成的直流非转移式电弧等离子体发生器,在大气压条件下,比较系统地研究了纯氩层流等离子体射流的长度随着弧电流、气体流量以及发生器结构而变化的规律。结果表明:层流射流的长度随弧电流和工作气流量的增加而增长;层流向湍流流动转变的临界气流量值随弧电流增大而提高;在发生器的伏安特性呈大梯度变化的情况下,射流长度随弧电流的变化幅度增大。     

Anode-Spot Formation and Motion of Vacuum Arcs

This paper reports about experimental investigations on high-current vacuum-arc phenomena, especially anode-spot formation, arc states, and motion. The presented work was stimulated by lack of information about the transition process from the diffuse low-current mode to the high-current mode characterized by anode spot(s). Optoelectronic measurements, streak photographs, high-speed movies, and correlated arc voltage/current records yielded remarkable results on power-frequency vacuum arcs. Three different high-current vacuum arc modes can be observed beyond a certain threshold current. Which mode appears depends mainly on the momentary electrode distance. The modes are characterized by different anode-spot behavior and interelectrode phenomena. The transition between different arc modes is continuous. The arc modes observed on ring electrodes producing a magnetic blast field are the same as those appearing on butt-type electrodes. Anode-spot formation is preceded by congregations of cathode spots and may be initiated by thermal overload of the anode surface opposite to these cathode-spot clusters.     

The Current Distribution and the Magnetic Pressure Profile in a Vacuum Arc Subject to an Axial Magnetic Field

The steady-state electric-current distribution and the magnetic pressure in a uniform conducting medium, flowing in a cylindrical configuration between two circular electrodes, was determined by solving the magnetic field transport equation with a superimposed axial magnetic field. This medium models the interelectrode plasma of the diffuse mode metal vapor vacuum arc. The results show the following. a) The electric current and the flux of the poloidal magnetic field are constricted at the anode side of the flowing plasma. Most of the constriction takes place within a boundary layer, with a characteristic length of 1/Rme, where Rme is the magnetic-Reynolds number for axial electron flow. b) The electric-current constriction inversely depends on K?, where K? is the azimuthal surface current density which produces the axial magnetic field. c) The magnetic-pressure profile shows a radial pinch force in most of the interelectrode region, but in the anode boundary layer it is axially directed, thus retarding the plasma flow. d) The peak of the magnetic pressure is at the anode, and its amplitude directly depends on K?. As K? increases, the peak location moves toward the anode center.     

A Model for DC Interruption in Diffuse Vacuum Arcs

A theoretical model for current interruption in a diffuse vacuum arc with dc commutation is described. Before current zero the interelectrode plasma is modeled as an ion-neutral fluid through which electrons are flowing. After current zero a positive ion sheath grows into the plasma from the former anode, driven by the transient recovery voltage. Using the basic laws of conservation, the decay of the plasma during commutation is evaluated numerically, enabling the post-arc current, the electric field at the former anode, and the power input to this electrode after current zero to be calculated. For copper electrodes, with a commutation time of 30 ?s, the ion density and velocity at current zero are 23 percent and 35 percent of their respective steady state values. The calculated post-arc currents of tens of amps are in good agreement with experimental data. The post-arc data generated with this model can be used to study reignition mechanisms and the interrupting capability of different contact materials.     

Anode erosion during pulsed arcing

An experimental study of the anode erosion rates of Cu, Zr, Ti, Mo, Ta, and W is presented under conditions similar to those used for electrodischarge coating. The arcs are conducted between a small anode and a larger cathode in air with pressures ranging from 10^-4 to 10³ torr. Unipolar arc pulses of 200-400-A peak current and 0.1-ms duration are produced at a 100-Hz pulse repetition rate by an RC circuit. For most materials, the electrode mass loss is primarily from the anode, and the mass loss is independent of pressure for pressures less than 0.1 torr, decreases steeply with increasing pressures in the range 0.1 to 10 torr, and decreases more gradually with increasing pressure above 10 torr. The experimental results are explained by using a limiting case of the integral conservation laws. In the low-pressure region the input energy is expended mainly in the acceleration of the metal vapor, and thus the erosion rate is independent of pressure. In the intermediate-pressure region the metal vapor jet is braked by its interaction with the surrounding gas. In the high-pressure region the vapor jet is completely halted, and vapor transport takes place only by diffusion through the surrounding gas     

Numerical simulation of anode heat transfer of nitrogen arc utilizing two-temperature chemical non-equilibrium model

A detailed understanding of anode heat transfer is important for the optimization of arc processing technology. In this paper, a two-temperature chemical non-equilibrium model considering the collisionless space charge sheath is developed to investigate the anode heat transfer of nitrogen free-burning arc. The temperature, total heat flux and different heat flux components are analyzed in detail under different arc currents and anode materials. It is found that the arc current can affect the parameter distributions of anode region by changing plasma characteristics in arc column. As the arc current increases from 100 A to 200 A, the total anode heat flux increases, however, the maximum electron condensation heat flux decreases due to the arc expansion. The anode materials have a significant effect on the temperature and heat flux distributions in the anode region. The total heat flux on thoriated tungsten anode is lower than that on copper anode, while the maximum temperature is higher. The power transferred to thoriated tungsten anode, ranked in descending order, is heat flux from heavy-species, electron condensation heat, heat flux from electrons and ion recombination heat. However, the electron condensation heat makes the largest contribution for power transferred to copper anode.