Preparation and properties of wooden fiberboards with phenol cardanol formaldehyde adhesives

The results of a study of wooden fiberboards, for which phenol cardanol formaldehyde resins with different cardanol content were used as binders, are shown. The influence of technological factors on the bending strength of fiberboards and their water absorption in the case of the use of such binders is shown.     

具有光引发活性腰果酚衍生物的合成及其UV固化

以腰果酚与4-溴甲基二苯甲酮为原料,合成了具有光引发活性的腰果酚衍生物,收率86%。 该衍生物的光引发活性优于普通的二苯甲酮。 在不加其它光引发剂的情况下,UV光照30 s该液体衍生物即可固化。 该衍生物与腰果酚不同比例的混合物,也可进行UV 固化,腰果酚含量越高,所需固化时间越长。膜的硬度为3H-5H,且具有较好的耐溶剂与耐酸碱性能,可望用于防腐漆中。     

Physicochemical properties of series of cardanol polyoxyethylene ether carboxylates with different ethoxylation unit at the interface

Series of cardanol polyoxyethylene ether carboxylates were synthesized with biomass cardanol as material to study their physicochemical properties at the interface. The surface tensions of the cardanol nonionic-anionic surfactants were measured at 25?°C and the thermodynamic parameters of adsorption were also calculated. The surface activity and thermodynamic properties of the cardanol nonionic-anionic surfactants were correlated to their chemical structures. With increasing of the number of the ethoxylation unit in the hydrophilic group, a decrease in adsorption efficiency and an increase in surface tension at critical micelle concentration and thermodynamic free energy of adsoption were observed and were attributed to a decrease in adsorption of the cardanol nonionic-anionic surfactants at the interface. Series of the cardanol nonionic-anionic surfactants have good wettability and foaming property. The foaming capacity and the foaming stability of the solution of the cardanol nonionic-anionic surfactants increase by decreasing in the ethoxylation unit and by increasing the double bond of the hydrophobic group. The physicochemical properties of the cardanol nonionic-anionic surfactants at the interface are correlated to the chemical structures of the investigated surfactants, and there is the synergy effect between the nonionic hydrophilic group and the anionic hydrophilic group at the interface.     

Plasticizer for poly(vinyl chloride) from cardanol as a renewable resource material

The present work is aimed to the preliminary analysis of the applicability of cardanol derivatives as renewable plasticizers for soft PVC. Two different plasticizers were studied, obtained by esterification of the cardanol hydroxyl group (cardanol acetate) and further epoxidation of the side chain double bonds (epoxidated cardanol acetate). Differential Scanning Calorimetry (DSC) was used to study the miscibility between PVC and cardanol derived plasticizers. The miscibility was correlated to the chemical structure of plasticizer by means of the Hansen solubility parameter analysis. Results obtained indicated that esterification of cardanol yields a partial miscibility with PVC, whereas esterification and subsequent epoxidation yield a complete miscibility with PVC. Therefore cardanol acetate, obtained by solvent-free esterification of cardanol, was used as a secondary plasticizer of PVC. Mechanical and rheological analysis showed that the cardanol acetate can partially replace DEHP in PVC formulation.     

腰果酚的紫外光固化机理和固化膜性能

研究了腰果酚在无光引发剂条件下的紫外光固化反应,并用IR、UV、元素分析、GPC等分析手段分析了腰果酚的紫外光固化机理及其固化膜性能。结果表明:在紫外光辐照下,腰果酚通过侧链发生氧化聚合反应,和酚羟基的邻对位失去质子形成的自由基引起的苯环缩合反应,最终形成体型高聚物。腰果酚的紫外光固化膜的常规物理机械性能、抗溶剂性、耐化学介质腐蚀性、热稳定性和抗紫外线性能均优于腰果酚醛缩聚物(PC)涂膜。     

A study on the kinetics of condensation reaction of phenol‐modified cardanol–formaldehyde resin

Phenol‐modified cardanol–formaldehyde novolac resins have been synthesized using equal proportions of phenol and cardanol. To this mixture of phenol and cardanol, 0.6 and 0.8 mol of formaldehyde were added separately, under acidic conditions, at five different temperatures ranging between 80 and 120°C with an interval of 10°C. This was carried out for a maximum period of 6 h. The free formaldehyde and free phenol contents were determined at regular time intervals to check the completion of the reaction. The synthesized novolacs have been studied by infrared spectroscopic analysis (FT‐IR). The reaction between cardanol, phenol, and formaldehyde was found to follow a second‐order rate kinetics. The overall rate constant (k) increased with the increase of temperature. Based on the value of rate constants, various other parameters such as activation energy (E_a), change in enthalpy (Δ H) and entropy (Δ S), and free energy change (Δ G) of the reaction were also evaluated. It was found that the condensation reaction of phenol and cardanol with formaldehyde was nonspontaneous and irreversible. © 2010 Wiley Periodicals, Inc. Int J Chem Kinet 42: 380–389, 2010     

Thermal behaviour of cardanol-based benzoxazines

A novel benzoxazine monomer (Bz-C) based on agrochemical renewable resource—cardanol (by-product of cashew nut tree, Anacardium occidentale) was synthesized. Bz-C, a liquid monomer, was used as reactive diluent for the solventless synthesis of bisphenol-A benzoxazine monomer (Bz-A). Benzoxazine monomer based on cardanol and bisphenol-A in 3:1, 1:1 and 1:3 blend ratio were prepared by this method. The resins had Brookfield viscosity at 316 K in the range of 145–81,533 mPa s. The resins were characterized by ¹H-NMR, FTIR and elemental analysis. Curing characteristics were studied by DSC analysis. Thermal stability of cured resins was found to improve with increase in Bz-C content in the blends.     

Horseradish Peroxidase Catalyzed Synthesis of Polycardanol Microcapsules

Polymers synthesized from naturally derived monomers are valuable since they decrease the reliance on petroleum based feed stocks. Cashew nut shell oil (CNSL) is a side-product from processing of edible Cashew nuts of Annacardium occidentale. One of the major components of CNSL is cardanol, which is a phenol derivative having an unsaturated pentadecyl substituent in the ‘meta’ position with varying amount of unsaturation (no double bonds to three double bonds). The substituent in the meta position can also be hydrogenated to yield completely saturated hydrogenated cardanol. Cardanol can be utilized to stabilize the dispersions of oil in water and vice versa since it displays amphiphilic behavior owing to the phenolic head and the C15 aliphatic tail. Here we report the horseradish peroxidase (HRP) catalyzed polymerization of cardanol at oil water interface to obtain polycardanol microcapsules. A synthetic analogue of hydrogenated cardanol, 3-pentadecylphenol (3PDP), was also oxidatively polymerized at the oil-water interface to obtain Poly(3-pentadecylphenol) microcapsules.     

Amphiphilic antioxidants from "cashew nut shell liquid" (CNSL) waste

Hydrogenated cardanol and cardols, contained in industrial grade cardanol oil and obtained by distillation of the raw "cashew nut shell liquid" (CNSL), are easily transformed into efficient 4-thiaflavane antioxidants bearing a long alkyl chain on A ring and a catechol group on B ring.     

生物质腰果酚磺酸盐表面活性剂的合成及其乳化性能

采用发烟硫酸对生物质腰果酚进行磺化,得到腰果酚磺酸盐表面活性剂;利用红外光谱表征了产物的化学结构;分别采用悬滴法和小液滴法测定了腰果酚磺酸盐水溶液的表面张力和润湿性能,采用分水法测定了产物对液体石蜡的乳化性能,同时考察了氯化钠对乳化性能的影响.结果表明:所制备的腰果酚磺酸盐的临界胶束浓度(cmc)及γcmc分别为3.3...     

Cyanate esters based on cardanol modified-phenol-formaldehyde resins: Syntheses and thermal characteristics

Cardanol incorporated-phenol-formaldehyde novolac resins were synthesized by acid and base catalyzed reactions. The novolacs were transformed to their cyanate esters. The thermal cure characteristics of the cyanate esters depended upon the composition. The presence of cardanol proportionately facilitated the curing. The thermal characterization of the novolacs and the corresponding cured phenolic-triazine networks indicated a dedicated a detremental effect of cardanol on the thermal stability and char residue of the resins. © 1995 John Wiley & Sons, Inc.     

Separation and determination of secoisolariciresinol diglucoside oligomers and their hydrolysates in the flaxseed extract by high-performance liquid chromatography

Flaxseed contains the largest amount of lignan secoisolariciresinol diglucoside (SDG) oligomers and is the richest dietary source of SDG. SDG oligomers in the flaxseed extract are often hydrolyzed to break the ester linkages for the release of SDG and the glycosidic bonds for the release of secoisolariciresinol (SECO). The hydrolysates of SDG oligomers are complicated because of the production of esters in an alcohol-containing medium. In this study, a new gradient reversed-phase high-performance liquid chromatography (HPLC) method has been developed to be suitable for the separation and determination of: (1) SDG oligomers extracted from the defatted flaxseed powder by a 70% aqueous methanol solution; (2) SDG oligomers and their alkaline hydrolysates, including SDG, p-coumaric acid glucoside and its methyl ester, ferulic acid glucoside and its methyl ester in an alkaline hydrolytic solution; and (3) the succedent acid hydrolysates, including secoisolariciresinol monoglucoside (SMG), SECO, anhydrosecoisolariciresinol (anhydro-SECO), p-coumaric acid and its methyl ester, ferulic acid and its methyl ester, 5-hydroxymethyl-2-furfural (HMF) and its degradation product in an acid hydrolytic solution. The content of SDG oligomers in a defatted flaxseed powder was found to be 38.5 mg/g on a dry matter basis, corresponding to a SDG content of 15.4 mg/g, which was determined after alkaline hydrolysis. Furthermore, this study presented a major reaction pathway for the hydrolysis of SDG oligomers.     

The influence of the content of melamine on the synthesis and properties of modified impregnating oligomers

The influence of the content of melamine on the synthesis and the properties of modified impregnating resins applied in the production of laminated chipboards is studied, and findings are presented. Modification of melamine-formaldehyde oligomers by ethylene glycol and a TsN modifying catalyst is found to decrease the content of melamine in the impregnating oligomer without its main physicochemical properties deteriorating.     

Exploration of cardanol-based phenolated and epoxidized resins by size exclusion chromatography and MALDI mass spectrometry

Cardanol and cardanol derivatives are among the most important biobased materials currently investigated in green chemistry, as renewable and promising building blocks in lieu of traditional raw materials from non renewable resources, in particular owing to the olefinic linkages on the C15 alkyl side-chain. Despite the increasing interest they arouse, analytical chemistry dedicated to cardanol and associated resins has been rarely reported in the literature, found even poorer when dealing with chromatography and mass spectrometry. In this work, a thorough molecular characterization was conducted using matrix assisted laser desorption ionization (MALDI) mass spectrometry, size exclusion chromatography (SEC), and SEC–MALDI coupling to gain insights into the composition of phenolated, epoxidized, and epoxidized phenolated cardanol. A nomenclature was proposed to properly describe the numerous species found in these materials, while simulations of the unsaturation patterns and their comparison with the detected patterns in MALDI-MS gave useful details about the phenolation treatment expected to occur on the polyunsaturated C15 side chain. Finally, the SEC–MALDI off-line coupling allowed SEC peaks to be deconvoluted by mass spectrometry and MALDI artefacts related to matrix adduction to be pointed out.     

Effects of diffusion of a naturally-derived plasticizer from soft PVC

Soft PVC was obtained by using a new plasticizer, based on cardanol, a renewable resource characterized by chemical and physical properties very close to those of diethylhexyl phthalate (DEHP). Cardanol acetate (CA) was obtained by solvent free esterification of cardanol, and used as secondary plasticizer, by partial substitution of DEHP in soft PVC formulations. Ageing tests were performed in order to study the stability of properties of the soft PVC formulations related to plasticizer diffusion. Tensile properties and hardness changes were used to monitor the macroscopic effects of plasticizer diffusion. Soft PVC obtained by partial substitution of DEHP by CA showed a significant modification of mechanical properties related to a higher plasticizer evaporation during ageing tests. Migration tests confirmed that CA is characterized by a higher diffusivity in soft PVC compared to DEHP.     

A study on the kinetics of condensation reaction of cardanol and formaldehyde,part I

Novolac resins having cardanol‐to‐formaldehyde mole ratios of 1:0.4, 1:0.5, and 1:0.6 were prepared by using aromatic sulphonic acid as the catalyst at four different temperatures ranging between 90°C and 120°C, with an interval of 10°C. Free formaldehyde and free phenol contents were determined at regular time intervals to check the completion of the reaction. The synthesized novolacs were characterized by Fourier‐transform infrared spectroscopic analysis, nuclear magnetic resonance, and gel permeation chromatography. The reaction between cardanol and formaldehyde was found to follow second‐order kinetics. The overall rate constant (k) increased with the increase of temperature. On the basis of the value of k, various other activation parameters such as activation energy (E_a), change in enthalpy (ΔH), entropy (ΔS), and free energy (ΔG) of the reaction were also evaluated. It was found that the condensation reaction of cardanol and formaldehyde with aromatic sulphonic acid was nonspontaneous and irreversible. © 2009 Wiley Periodicals, Inc. Int J Chem Kinet 41: 559–572, 2009     

Bio-based polybenzoxazine composites for oil-water separation,sound absorption and corrosion resistance applications

In the present work, an attempt has been made to develop bio-based composites using cardanol and eugenol based benzoxazine matrices with bio-silica as well as natural fibrous materials (coir felt, kapok fabric, jute felt and rice husk) as reinforcements. The bio-composites developed were studied for different applications viz., dielectric, water repellent, oil-water separation, sound-absorption including corrosion resistance use. Among the bio-silica reinforced benzoxazine composites, 7 wt% bio-silica reinforced cardanol composites possesses the highest value of water contact angle (147°) and the lowest value of dielectric constant (2.0) than those of other bio-silica reinforced composites. Further, the cotton fabric was coated with cardanol and eugenol based polybenzoxazines separately, whose values of water contact angles are found to be 159° and 157° with oil-water separation efficiency as 96% and 95% respectively. Furthermore, the cardanol based benzoxazine was separately reinforced with jute felt, coir felt, kapok fabric and rice-husk. The corresponding sound absorption efficiency was found to increase in the following order, Neat polybenzoxazine < rice husk < coir felt < kapok fabric < jute felt. Data resulted from corrosion studies, it was noticed that the mild steel specimen coated with bio-based benzoxazine matrices and bio-silica reinforced benzoxazine composites coated specimens exhibit an excellent resistance to corrosion. Data resulted from different studies, it is suggested that the cardanol and eugenol based bio-composites can be considered as an effective materials for microelectronics insulation, water repellent, oil-water separation, sound absorption and corrosion resistant applications.     

Synthesis of brominated cardanol derivatives and their effeciency as fire retardants for wood

The synthesis of a fire retardant based on bromo derivatives of cardanol was examined and the composition, structure, and fire-protective efficiency of this retardant were studied.     

Cardanol as a replacement for cholesterol into the lipid bilayer of POPC liposomes

Large unilamellar liposomes were prepared by hydration of 1-palmitoyl-2-oleylphosphatydilcholine (POPC) films and subsequent extrusion of the obtained liposomal suspension. Inclusion of cholesterol and cardanol brings about a stabilization of the membranes of the liposomes, as determined by their rates of release of entrapped 5(6)-carboxyfluorescein. The liposome breakdown was promoted by a non-ionic surfactant (Triton X-100) and the kinetic measurements were carried out by fluorimetry in water at 25 degrees C. Morphological analyses of giant POPC liposomes in the presence and in the absence of both guests were also performed. The results obtained suggest the use of cardanol (an easy available natural product) as a replacement for cholesterol as a new possibility for stabilizing liposomes in drug targetting.