Numerical study of nitrogen desorption by rapid oxygen purge for a medical oxygen concentrator

Efficient desorption of selectively adsorbed N₂ from air in a packed column of LiX zeolite by rapidly purging the adsorbent with an O₂ enriched gas is an important element of a rapid cyclic pressure swing adsorption (RPSA) process used in the design of many medical oxygen concentrators (MOC). The amount of O₂ purge gas used in the desorption process is a sensitive variable in determining the overall separation performance of a MOC unit. Various resistances like (a) adsorption kinetics, (b) column pressure drop, (c) non-isothermal column operation, (d) gas phase mass and thermal axial dispersions, and (e) gas-solid heat transfer kinetics determine the amount of purge gas required for efficient desorption of N₂. The impacts of these variables on the purge efficiency were numerically simulated using a detailed mathematical model of non-isothermal, non-isobaric, and non-equilibrium desorption process in an adiabatic column. The purge gas quantity required for a specific desorption duty (fraction of total N₂ removed from a column) is minimum when the process is carried out under ideal, hypothetical conditions (isothermal, isobaric, and governed by local thermodynamic equilibrium). All above-listed non-idealities (a?Ce) can increase the purge gas quantity, thereby, lowering the efficiency of the desorption process compared to the ideal case. Items (a?Cc) are primarily responsible for inefficient desorption by purge, while gas phase mass and thermal axial dispersions do not affect the purge efficiency under the conditions of operation used in this study. Smaller adsorbent particles can be used to reduce the negative effects of adsorption kinetics, especially for a fast desorption process, but increased column pressure drop adds to purge inefficiency. A?particle size range of ??300?C500???m is found to require a?minimum purge gas amount for a given desorption duty. The purge gas requirement can be further reduced by employing a pancake column design (length to diameter ratio, L/D<0.2) which lowers the column pressure drop, but hydrodynamic inefficiencies (gas mal-distribution, particle agglomeration) may be introduced. Lower L/D also leads to a smaller fraction of the column volume that is free of N₂ at the purge inlet end, which is required for maintaining product gas purity. The simulated gas and solid temperature profiles inside the column at the end of the rapid desorption process show that a finite gas-solid heat transfer coefficient affects these profiles only in the purge gas entrance region of the column. The profiles in the balance of the column are nearly invariant to the values of that coefficient. Consequently, the gas-solid heat transfer resistance has a minimum influence on the overall integrated N₂ desorption efficiency by O₂ purge for the present application.     

Influence of the Presence of CO2 in the Feed of an Indirect Heating TSA Process for VOC Removal

This work deals with an experimental study of an indirect temperature swing adsorption process for VOC removal from air or for gas purification. A 1 m long and 70 mm diameter column with an internal heat exchanger has been filled with Ambersorb 600 carbonaceous adsorbent. This column is equipped with sensors to measure temperature at several points inside the bed, as well as the inlet and outlet gas concentration, pressure, temperature and mass flow. In a first step, CO₂ or ethane/dry nitrogen mixtures were used to simulate a single VOC in air, with different concentrations (350 ppm, 1% and 10%). As a first results very effective gas purification was obtained and an advantage of this process is the high pollutant concentration during the regeneration phase. Experiments were performed with various ethane/CO₂ mixtures. The influence of the presence of CO₂ on the ethane concentration breakthrough curves and on the ethane concentration during regeneration is reported. The IAS theory was used, as a first approach, to predict the adsorbed pollutants amount. Relatively good prediction is obtained with a maximum error in the order of 10%. An energy balance study is reported as well.     

Enhanced CO2 Adsorption over Polymeric Amines Supported on Heteroatom‐Incorporated SBA‐15 Silica: Impact of Heteroatom Type and Loading on Sorbent Structure and Adsorption Performance

Silica supported amine materials are promising compositions that can be used to effectively remove CO₂ from large stationary sources, such as flue gas generated from coal‐fired power plants (ca. 10 % CO₂) and potentially from ambient air (ca. 400 ppm CO₂). The CO₂ adsorption characteristics of prototypical poly(ethyleneimine)–silica composite adsorbents can be significantly enhanced by altering the acid/base properties of the silica support by heteroatom incorporation into the silica matrix. In this study, an array of poly(ethyleneimine)‐impregnated mesoporous silica SBA‐15 materials containing heteroatoms (Al, Ti, Zr, and Ce) in their silica matrices are prepared and examined in adsorption experiments under conditions simulating flue gas (10 % CO₂ in Ar) and ambient air (400 ppm CO₂ in Ar) to assess the effects of heteroatom incorporation on the CO₂ adsorption properties. The structure of the composite adsorbents, including local information concerning the state of the incorporated heteroatoms and the overall surface properties of the silicate supports, are investigated in detail to draw a relationship between the adsorbent structure and CO₂ adsorption/desorption performance. The CO₂ adsorption/desorption kinetics are assessed by thermogravimetric analysis and in situ FT‐IR measurements. These combined results, coupled with data on adsorbent regenerability, demonstrate a stabilizing effect of the heteroatoms on the poly(ethyleneimine), enhancing adsorbent capacity, adsorption kinetics, regenerability, and stability of the supported aminopolymers over continued cycling. It is suggested that the CO₂ adsorption performance of silica–aminopolymer composites may be further enhanced in the future by more precisely tuning the acid/base properties of the support.     

The effects of inlet liner configuration and septum purge flow rate on discrimination in splitless injection

An unmodified split/splitless inlet system using forward-pressure controlled pneumatics was operated in splitless injection mode with several inlet liners under a range of septum purge flow rates. The relative recovery (discrimination) of hydrocarbons ranging from n-C₈ to n-C₂₀ depended strongly upon the injected sample volume with open-ended liners at high septum purge flow rates of e.g. 50 mL/min. Little or no discrimination was observed at septum purge flows of 2–3 mL/min. The same inlet was also operated in a back-pressure regulated configuration that produced mass discrimination similar to that observed with the higher septum purge flows in the forward-pressure configuration. An inlet liner with a restricted inlet and outlet gave mass-discrimination levels independent of septum purge flow rate, but in the reverse sense of that observed with open-ended liners. Preferential volatile-component losses out of the inlet liner to the septum purge vent are principally responsible for the observed mass discrimination with openended liners, while mass-dependent losses with doubly-restricted liners seem due to slow sample evaporation.     

Dynamic desorption of CO2 and CH4 from amino-MIL-53(Al) adsorbent

Dynamic adsorption–desorption measurements of CO₂ and CH₄ in amino-MIL-53(Al) were carried out in an adsorption breakthrough setup at different temperatures (303, 318, and 333 K) and pressures (1, 5, and 30 bar) to study the desorption dynamics of CO₂ in amino-MIL(Al) as it plays an important role in the design of pressure swing adsorption (PSA) process for the upgrading of biogas. 13X zeolite was used as a reference material. The dynamic adsorption selectivity as well as the desorption efficiency of CO₂ in both amino-MIL-53(Al) and 13X zeolite were calculated to evaluate the potential of amino-MIL-53(Al) for the upgrading of biogas by PSA process.     

Molecular Simulation on Competitive Adsorption Differences of Gas with Different Pore Sizes in Coal

Micropores are the primary sites for methane occurrence in coal. Studying the regularity of methane occurrence in micropores is significant for targeted displacement and other yield-increasing measures in the future. This study used simplified graphene sheets as pore walls to construct coal-structural models with pore sizes of 1 nm, 2 nm, and 4 nm. Based on the Grand Canonical Monte Carlo (GCMC) and molecular dynamics theory, we simulated the adsorption characteristics of methane in pores of different sizes. The results showed that the adsorption capacity was positively correlated with the pore size for pure gas adsorption. The adsorption capacity increased with pressure and pore size for competitive adsorption of binary mixtures in pores. As the average isosteric heat decreased, the interaction between the gas and the pore wall weakened, and the desorption amount of CH₄ decreased. In ultramicropores, the high concentration of CO₂ (50–70%) is more conducive to CH₄ desorption; however, when the CO₂ concentration is greater than 70%, the corresponding CH₄ adsorption amount is meager, and the selected adsorption coefficient S_CO2/CH4 is small. Therefore, to achieve effective desorption of methane in coal micropores, relatively low pressure (4–6 MPa) and a relatively low CO₂ concentration (50–70%) should be selected in the process of increasing methane production by CO₂ injection in later stages. These research results provide theoretical support for gas injection to promote CH₄ desorption in coal pores and to increase yield.     

Preferential oxidation of carbon monoxide on supported gold catalysts

Catalyst precursors containing 1% Au were synthesized by the impregnation of Al₂O₃ and CeO₂-Al₂O₃ supports with an aqueous solution of HAuCl₄ followed by drying, treatment with aqueous ammonia for the removal of chlorine residues, and final drying at 90°C. The oxidation of CO in gas containing ～1 vol % O₂, ～1 vol % CO, 60 vol % H₂, and the balance N₂ on the activated catalysts was studied. In a number of experiments, to 18 vol % water was added to the gas mixture. The activation of precursors by the initial gas was studied. It was found that the prolonged storage of a precursor in air made its activation difficult to perform. The 1%Au/Al₂O₃ catalyst activated by the gas mixture stably operated in the preferential oxidation of CO at room temperature with the occurrence of the reaction in the mode of catalyst surface ignition (a hot spot at the bed inlet) under a change in the feed gas flow rate by a factor of 3. The effect of the presence of additional CO₂ (to 39 vol %) on the oxidation of H₂ was studied: the catalyst activity decreased. Because the reaction of CO₂ reduction to CO did not occur, the effect can be due to the adsorption of CO₂ on gold. The effect of the addition of water vapor to the feed gas was studied with the use of 1%Au/CeO₂-Al₂O₃ as an example. The exo/endo effects related to the adsorption/desorption of water on the catalyst surface were detected upon steam supply and shutoff at a bed temperature of 100–150°C. It was noted that the addition of water vapor to a certain level favorably affected the selectivity (decreased the residual concentration of CO). The boundary water concentration, at which the effect became negative, depended on catalyst bed temperature. The higher was the bed temperature, the greater amount of water could be added until the manifestation of a negative effect.     

Removal of carbonyl sulfide from CO2 stream using AgNO3-modified NaZSM-5

Removal of carbonyl sulfide (COS) from CO₂ stream is significant for the production and utilization of food grade CO₂. This study investigates the adsorption performance of Ag/NaZSM-5 as adsorbent prepared by incipient wetness impregnation for the removal of COS from a CO₂ stream in a fixed-bed adsorption apparatus. Effects of various conditions on the preparation of adsorbent, adsorption and desorption were intensively examined. The results revealed that COS can be removed to below 1×10^?9 from a CO₂ stream (1000 ppm COS/CO₂) using Ag/NaZSM-5 (10 wt% AgNO₃) with an adsorption capacity of 12.86 mg-g^?1. The adsorbent can be fully regenerated using hot air at 450 °C. The adsorption ability remained stable even after eight cycles of regeneration.     

Adsorption equilibria of CO<Subscript>2</Subscript> and CH<Subscript>4</Subscript> in cation-exchanged zeolites 13X

Ion-exchange with different cations (Na⁺, NH₄ ⁺, Li⁺, Ba²⁺ and Fe³⁺) was performed in binderless 13X zeolite pellets. Original and cation-exchanged samples were characterized by thermogravimetric analysis coupled with mass spectrometry (inert atmosphere), X-ray powder diffraction and N₂ adsorption/desorption isotherms at 77 K. Despite the presence of other cations than Na (as revealed in TG-MS), crystalline structure and textural properties were not significantly altered upon ion-exchange. Single component equilibrium adsorption isotherms of carbon dioxide (CO₂) and methane (CH₄) were measured for all samples up to 10 bar at 298 and 348 K using a magnetic suspension balance. All of these isotherms are type Ia and maximum adsorption capacities decrease in the order Li > Na > NH₄–Ba > Fe for CO₂ and NH₄–Na > Li > Ba for CH₄. In addition to that, equilibrium adsorption data were measured for CO₂/CH₄ mixtures for representative compositions of biogas (50 % each gas, in vol.) and natural gas (30 %/70 %, in vol.) in order to assess CO₂ selectivity in such scenarios. The application of the Extended Sips Model for samples BaX and NaX led to an overall better agreement with experimental data of binary gas adsorption as compared to the Extended Langmuir Model. Fresh sample LiX show promise to be a better adsorption than NaX for pressure swing separation (CO₂/CH₄), due to its higher working capacity, selectivity and lower adsorption enthalpy. Nevertheless, cation stability for both this samples and NH₄X should be further investigated.     

Reversible chemisorption of carbon dioxide: simultaneous production of fuel-cell grade H2 and compressed CO2 from synthesis gas

One vision of clean energy for the future is to produce hydrogen from coal in an ultra-clean plant. The conventional route consists of reacting the coal gasification product (after removal of trace impurities) with steam in a water gas shift (WGS) reactor to convert CO to CO₂ and H₂, followed by purification of the effluent gas in a pressure swing adsorption (PSA) unit to produce a high purity hydrogen product. PSA processes can also be designed to produce a CO₂ by-product at ambient pressure. This work proposes a novel concept called “Thermal Swing Sorption Enhanced Reaction (TSSER)” which simultaneously carries out the WGS reaction and the removal of CO₂ from the reaction zone by using a CO₂ chemisorbent in a single unit operation. The concept directly produces a fuel-cell grade H₂ and compressed CO₂ as a by-product gas. Removal of CO₂ from the reaction zone circumvents the equilibrium limitations of the reversible WGS reaction and enhances its forward rate of reaction. Recently measured sorption-desorption characteristics of two novel, reversible CO₂ chemisorbents (K₂CO₃ promoted hydrotalcite and Na₂O promoted alumina) are reviewed and the simulated performance of the proposed TSSER concept using the promoted hydrotalcite as the chemisorbent is reported.     

Improving photoreduction of CO_2 with water to CH_4 in a novel concentrated solar reactor

CO_2 photoreduction is an attractive process which allows the storage of solar energy and synthesis of solar fuels. Many different photocatalytic systems have been developed, while the alternative photo-reactors are still insufficiently investigated. In this work, photoreduction of CO_2 with H_2O into CH_4 was investigated in a modified concentrating solar reactor, using TiO_2 and Pt/TiO_2 as the catalysts. The TiO_2 and Pt/TiO_2 samples were extensively characterized by different techniques including powder X-ray diffraction(XRD), N_2 adsorption/desorption and UV–vis absorption. The catalytic performance of the TiO_2 and Pt/TiO_2 samples in the gas phase was evaluated under unconcentrated and concentrated Xe-lamp light and nature solar light with different concentrating ratios. Various parameters of the reaction system and the catalysts were investigated and optimized to maximize the catalytic performance of CO_2 reduction system. Compared with the normal light irradiation, the TiO_2 and Pt/TiO_2 samples show higher photocatalytic activity(about 6–7 times) for reducing CO_2 into CH_4 under concentrated Xe-lamp light and nature solar light. In the range of experimental light intensity, it is found that the concentration of the light makes it suitable for the catalytic reaction, and increases the utilization efficiency of the TiO_2 and Pt/TiO_2 samples while does not decrease the quantum efficiency.     

CO2 adsorption on zeolite X/activated carbon composites

Two series of zeolite X/activated carbon composites with different ratios of zeolite and activated carbon were prepared through a combination process of CO₂ activation of the mixtures of elutrilithe and pitch and subsequent hydrothermal crystallization in alkaline solution. An additional surface modification was achieved in diluted NH₄Cl solution. CO₂ and N₂ uptakes on the composites before and after modification were determined for pressures up to 101?kPa at 273 and 298?K, respectively. Langmuir-Freundlich and Toth adsorption models were used to describe the adsorption isotherms of CO₂ and the corresponding heats of adsorption were estimated with the Clausius-Clapeyron equation. Both before and after modification, all composites exhibited a remarkable preferential adsorption of CO₂ compared to N₂, with the modified composites showing a higher adsorption selectivity to CO₂ over N₂ than the unmodified composites. With an increasing ratio of zeolite in the composites, adsorption capacity and adsorption heat of CO₂ on the composites increased simultaneously. Lower adsorption heat was observed both before and after modification especially at the low-loading region and when there was less energetic heterogeneity on the surface of the modified composites. The results may be attributed to the elimination of strong basic sites on the modified composites, which is favorable for desorption of CO₂ on the adsorbents and application in pressure swing adsorption processes.     

Adsorption of natural gas and its whole components on adsorbents

Adsorption of each component of natural gas on adsorbent prepared from petroleum coke was studied. At 25 °C and 3.5 MPa, adsorption capacity of the components of natural gas are as follows: C₃H₈, H₂S(0.980) > CO₂(0.691) > C₂H₆(0.160) > CH₄(0.136) > N₂(0.096) (g/g). For natural gas, adsorption capacity is 145.2 (mL/mL) and delivery capacity is 105.7 (mL/mL). One equation between adsorption capacity and boiling point of adsorbed gas was firstly generalized. The adsorption capacity of different component like O₂, N₂, CH₄, C₂H₆, CO₂, H₂S on adsorbents were predicted using the equation. The results fit well with the experimental data. The equation has significance in predicting the adsorption capacity for any component of natural gas. Charge-discharge tests were conducted 10 times, the result indicates that natural gas has significantly worse reversibility in adsorption and desorption in the adsorbent than that of CH₄. The contents of the components after 10 charge-discharge show that the adsorption capacity drop of natural gas is due to the irreversible adsorption of heavy or polar components like C₃H₈, H₂S.     

Capture of CO<Subscript>2</Subscript> from flue gas by vacuum pressure swing adsorption using activated carbon beads

Vacuum pressure swing adsorption (VPSA) for CO₂ capture has attracted much research effort with the development of the novel CO₂ adsorbent materials. In this work, a new adsorbent, that is, pitch-based activated carbon bead (AC bead), was used to capture CO₂ by VPSA process from flue gas. Adsorption equilibrium and kinetics data had been reported in a previous work. Fixed-bed breakthrough experiments were carried out in order to evaluate the effect of feed flowrate, composition as well as the operating pressure and temperature in the adsorption process. A four-step Skarstrom-type cycle, including co-current pressurization with feed stream, feed, counter-current blowdown, and counter-current purge with N₂ was employed for CO₂ capture to evaluate the performance of AC beads for CO₂ capture with the feed compositions from 15–50% CO₂ balanced with N₂. Various operating conditions such as total feed flowrate, feed composition, feed pressure, temperature and vacuum pressure were studied experimentally. The simulation of the VPSA unit taking into account mass balance, Ergun relation for pressure drop and energy balance was performed in the gPROMS using a bi-LDF approximation for mass transfer and Virial equation for equilibrium. The simulation and experimental results were in good agreement. Furthermore, two-stage VPSA process was adopted and high CO₂ purity and recovery were obtained for post-combustion CO₂ capture using AC beads.     

CO2 Separation by Imide/Imine Organic Cages

Two novel imide/imine-based organic cages have been prepared and studied as materials for the selective separation of CO₂ from N₂ and CH₄ under vacuum swing adsorption conditions. Gas adsorption on the new compounds showed selectivity for CO₂ over N₂ and CH₄. The cages were also tested as fillers in mixed-matrix membranes for gas separation. Dense and robust membranes were obtained by loading the cages in either Matrimid® or PEEK-WC polymers. Improved gas-transport properties and selectivity for CO₂ were achieved compared to the neat polymer membranes.     

CO2 removal by PSA: an industrial view on opportunities and challenges

CO₂ removal from gaseous streams is one of the most important separation tasks in this decade. Adsorption processes can contribute in a wide range to this topic, thus an enormous effort is performed respectively in research and industry. In two scenarios the competitiveness of pressure swing adsorption (PSA) and vacuum pressure swing adsorption technology is assessed: Carbon capture from hydrogen production by steam methane reforming for enhanced oil recovery and CO₂ removal from direct reduction processes for iron making. Additionally, industrial requirements, project as well as operation driven, have to be considered. Robustness and stable operation is as important as optimized captial expenditure and operational expenditure. Considering economical and operational aspects PSA processes are the most attractive alternatives in the presented scenarios.     

High CO2‐Capture Ability of a Porous Organic Polymer Bifunctionalized with Carboxy and Triazole Groups

A new porous organic polymer, SNU‐C1 , incorporating two different CO₂‐attracting groups, namely, carboxy and triazole groups, has been synthesized. By activating SNU‐C1 with two different methods, vacuum drying and supercritical‐CO₂ treatment, the guest‐free phases, SNU‐C1‐va and SNU‐C1‐sca , respectively, were obtained. Brunauer–Emmett–Teller (BET) surface areas of SNU‐C1‐va and SNU‐C1‐sca are 595 and 830 m²g^?1, respectively, as estimated by the N₂‐adsorption isotherms at 77 K. At 298 K and 1 atm, SNU‐C1‐va and SNU‐C1‐sca show high CO₂ uptakes, 2.31 mmol g^?1 and 3.14 mmol g^?1, respectively, the high level being due to the presence of abundant polar groups (carboxy and triazole) exposed on the pore surfaces. Five separation parameters for flue gas and landfill gas in vacuum‐swing adsorption were calculated from single‐component gas‐sorption isotherms by using the ideal adsorbed solution theory (IAST). The data reveal excellent CO₂‐separation abilities of SNU‐C1‐va and SNU‐C1‐sca , namely high CO₂‐uptake capacity, high selectivity, and high regenerability. The gas‐cycling experiments for the materials and the water‐treated samples, experiments that involved treating the samples with a CO₂‐N₂ gas mixture (15:85, v/v) followed by a pure N₂ purge, further verified the high regenerability and water stability. The results suggest that these materials have great potential applications in CO₂ separation.     

Synthesis of amine-modified mesoporous materials for CO2 capture by a one-pot template-free method

A one-pot template-free route was developed for the synthesis of novel tetraethylenepentamine modified porous silica as CO₂ adsorbents, the obtained materials were characterized by N₂ adsorption/desorption, thermogravimetry, elemental analysis, Fourier transform infrared spectrometry,scanning electron microscopy and transmission electron microscopy. It was found that the amine species were inserted into the silica skeleton, which considerably enhanced their dispersion. Compared with similar materials derived from impregnation, the porous structure of the silica can be better reserved, leading to a promising CO₂ adsorption capacity of 3.98 mmol CO₂/g-adsorbent and a fast adsorption kinetic in simulated flue gas at 348 K. The resulted adsorbents could also be easily regenerated and showed a good durability in multiple adsorption–desorption cycles. All these features make this method a promising option for the preparation of CO₂ adsorbents.     

R and D Note: Separation of a Nitrogen-Carbon Dioxide Mixture by Rapid Pressure Swing Adsorption

A N₂-CO₂ mixture is separated in a rapid pressure swing adsorption apparatus, which consists of single or double adsorbent beds filled with silica gel and operates in the sequence of adsorption, backflow and desorption. Nitrogen-rich gas is produced at the top of the bed, and carbon dioxide-rich gas at the bottom. Carbon dioxide purity of 89.5% and recovery of 70% were obtained in the single-bed apparatus, while purity of 93.5% and recovery of 72.3% were obtained in the double-bed apparatus. The feed in both cases consisted of 81% N₂ and 19% CO₂.     

Syngas Production from Lignite Coal Using K2CO3 Catalytic Steam Gasification with Controlled Heating Rate in Pyrolysis Step

Gasification uses steam increases H2 content in the syngas. Kinetics of gasification process can be improved by using K₂CO₃ catalyst. Controlled heating rate in pyrolysis step determines the pore size of charcoal that affects yield gas and H₂ and CO content in the syngas. In previous research, pyrolisis step was performed without considering heating rate in pyrolysis step. This experiment was performed by catalytic steam gasification using lignite char from pyrolysis with controlled heating rate intended to produce maximum yield of syngas with mole ratio of H₂/CO ≈ 2. Slow heating rate (3 °C/min) until 850 °C in the pyrolysis step has resulted in largest surface area of char. This study was performed by feeding Indonesian lignite char particles and K₂CO₃ catalyst into a fixed bed reactor with variation of steam/char mole ratio (2.2; 2.9; 4.0) and gasification temperature (750 °C, 825 °C, and 900 °C). Highest ratio of H₂/CO (1.682) was obtained at 750 °C and steam/char ratio 2.2. Largest gas yield obtained from this study was 0.504 mol/g of char at 900 °C and steam/char ratio 2.9. Optimum condition for syngas production was at 750 °C and steam/char mole ratio 2.2 with gas yield 0.353 mol/g of char and H₂/CO ratio 1.682.