Initiated chemical vapor deposition of alternating copolymers of styrene and maleic anhydride

Initiated chemical vapor deposition (iCVD) of alternating copolymer thin films has been achieved for the first time. Copolymerization is desirable for maleic anhydride (Ma) since this monomer does not homopolymerize to an appreciable extent. At conditions where the observed deposition rates for styrene (S) and Ma homopolymers were only 0 and 5.5 nm/min, respectively, combining the two monomers resulted in a much higher deposition rate of 75.4 nm/min. iCVD processes utilize low energy (<30 W) to generate peroxy radicals from initiator molecules while avoiding degradation of functional groups in the monomers. Indeed, full retention of the anhydride functionality from the Ma monomer and avoidance of undesirable side reactions was observed in iCVD of poly(styrene-alt-maleic anhydride) (PSMa) copolymer films. Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and 13C nuclear magnetic resonance (NMR) conclusively demonstrate that all of the copolymer films contain 50% styrene and 50% Ma (within experimental error), irrespective of gas feed ratios employed during the deposition. The 13C NMR signal in the 136-140 ppm region from the quaternary carbon in styrene and additional distortionless enhancement polarization transfer experiments confirmed that the copolymers are strictly alternating. Varying the gas feed ratio of Ma to styrene provided control over deposition rates and number-average molecular weights. Number-average molecular weights varied from 1380 to 4680 g/mol, and deposition rates varied from 6.3 to 75.4 nm/min.     

All-dry synthesis and coating of methacrylic acid copolymers for controlled release

Initiated chemical vapor deposition (iCVD) is presented as an all-dry synthesis and coating method for applying methacrylic acid copolymers as pH-responsive controlled release layers. iCVD combines the strengths of liquid-phase chemical synthesis with a precision solvent-free chemical vapor deposition environment. Copolymers of methacrylic acid and ethyl acrylate were confirmed by a systematic shift in the carbonyl bond stretching mode with a shift in the comonomer ratio within the copolymer and by the ability to apply the Fineman-Ross copolymerization equation to describe copolymerization kinetics. Copolymers of methacrylic acid and ethylene dimethacrylate showed pH-dependent swelling behavior that was applied to the enteric release of fluorescein and ibuprofen.     

Morphology Evolution of Block Copolymer Blend Thin Films Induced by Solvent Vapor Annealing

ABSTRACT

Self-assembly of binary block copolymer blends in thin film induced by solvent vapor annealing has been systematically studied. The diblock copolymers polystyrene-b-poly(2-vinylpyridine) with different molecular weights and volume fractions were blended with different molar ratios to cast thin films on silica substrate by spin coating. The films were annealed separately in the vapor of ethanol or toluene over time to induce morphology transformations from spheres, gyroids, and bicontinuous nanostructures, depending on the blending ratio, solvent selectivity, and annealing time, as investigated by atomic force microscopy and X-ray photoelectron spectroscopy. The formation and transformation mechanism of the self-assembly structure are discussed in the context of solvent-copolymer interactions. This study provides new insights into the simple manipulation of self-assembled nanostructures of block copolymer thin films.     

Initiated chemical vapor deposition of linear and cross-linked poly(2-hydroxyethyl methacrylate) for use as thin-film hydrogels

Initiated chemical vapor deposition (iCVD) is able to synthesize linear and cross-linked poly(2-hydroxyethyl methacrylate) (PHEMA) thin films, in one step, from vapors of 2-hydroxyethyl methacrylate (HEMA), ethylene glycol diacrylate (EGDA), and tert-butyl peroxide (TBPO) without using any solvents. This all-dry technique also allows control of the cross-link density by adjusting the partial pressure of the cross-linking agent EGDA in the vapor phase. Films with specific cross-link densities and hence thermal, wetting, and swelling properties can be created in one single vacuum processing step. Through selective thermal decomposition of the initiator TBPO, films with well-defined chemical structures and full functionality retention can be deposited, which is evident in the Fourier transform infrared (FTIR) and X-ray photoelectron spectroscopy (XPS) analyses. These spectroscopic methods also facilitate determination of EGDA incorporation in the cross-linked films based on the fact that HEMA contains a hydroxyl group but EGDA does not. For the linear PHEMA depositions, the growth rate was found to be nonlinear in the partial pressure of HEMA, possibly due to nonlinear multilayer adsorption and/or primary termination. The EGDA/HEMA ratio in the films systematically increased from 0.00 to 0.46 as the EGDA partial pressure was raised. The onset temperatures of decomposition were between 270 and 302 degrees C for the linear and the most cross-linked films, respectively. Thermal annealing at approximately 430 degrees C resulted in minuscule amounts of residue for all films, linear or cross-linked. The most cross-linked film had approximately 99.50% thickness removed after annealing. The contact angle was found to increase with increasing cross-link density. Significant contact-angle hysteresis was observed, indicating surface reconfiguration, and the lowest receding angle was 17 degrees for the linear film. Swelling measurements using spectroscopic ellipsometry showed that the degree of swelling decreased with increasing EGDA incorporation. The water content decreased from 35% (v/v) for the linear film to below 10% (v/v) for the most cross-linked film. These results show that iCVD is able to produce PHEMA thin films that function as hydrogels when soaked in water. The spectroscopic results, the contact-angle results, and the swelling analysis altogether prove the retention of the hydrophilic pendant groups in the iCVD process.     

Photoaddition of maleic anhydride to unsaturated polymers in homogeneous solution,solid polymer–solution,and solid polymer–vapor systems

Photoreactions of maleic anhydride (MAH) with unsaturated olefinic polymers such as 1,2-polybutadiene, 1,4-polybutadiene, block copolymer of styrene and butadiene, polystyrene, poly(styrene-co-isoprene), and poly(styrene-alt-methyl methacrylate) were investigated in air. When the polymers have olefinic unsaturation, the addition of MAH to the polymers in homogeneous solutions proceeded efficiently by a chain mechanism, and the quantum yield of the photoaddition of MAH was greater than unity under irradiation at λ > 310 nm. From the effects of solvent and photosensitizer, a radical chain mechanism involving crosslinking of the polymers by MAH molecules was suggested. Together with the spectroscopic results, the reaction mechanism was discussed. The photoaddition reaction was then applied to the surface photomodification of polymer films. Photoreactions were conducted at the interphase between solid polymer and acetone solution of MAH and also at the interphase between solid polymer and gaseous MAH. Irradiation by a 300-W high-pressure mercury lamp could bring about considerable modification of the surface properties of the polymers, which then show improved wettability and dyeability. From the oxygen permeation experiments, the present interfacial phototreatment was shown to provide a double-layered polymer film in which one side of the film is polar and hydrophilic while the other side is nonpolar and hydrophobic.     

Polystyrene(1)/poly(butyl acrylate-methacrylic acid)(2) core-shell emulsion polymers. Part II: Thermomechanical properties of latex films

Polystyrene(1)/poly(n-butyl acrylate-methacrylic acid)(2) structured latex particles were prepared through a two-stage emulsion polymerization procedure, using a polystyrene (PS) latex seed (118 nm), and differentn-butyl acrylate (BA)/methacrylic acid (MAA) ratios. Polymerization kinetics, particle morphology, and MAA location have already been discussed in the first part of this series. In this second part the thermomechanical behavior of films cast from these latexes was studied. Differential Thermal Analysis and Dynamic Mechanical Analysis (DMA) were employed as characterization techniques for the films. Two polymer phases corresponding to polystyrene and a poly(BA-MAA) copolymer were distinguished. Comparison was made to analogous unfunctionalized PS/PBA systems, as a result of which an effect of MAA upon the phase arrangement in the film was found. Scanning Electron Microscopy of film samples and DMA showed that the evolution of the phase arrangement as a result of annealing was strongly dependent on the type of mechanical and heat treatments being applied to functionalized systems. Finally, the thermomechanical behavior of films was related to the structural features of the corresponding latexes, and computer simulation techniques wer eemployed to establish a mechanistic support for these relationships.     

苯乙烯─马来酸酐共聚物／聚硅氧烷纳米尺度复合材料的研究

用溶胶－凝胶方法制备了苯乙烯、马来酸酐和ｒ－缩水甘油丙基醚三甲氧基硅烷复合材料．利用红外光谱、动态力学分析、小角Ｘ－射线散射和原子力显微镜等手段研究了这种材料的结构与性能．结果表明，这种材料以三维网络和纳米微相分离的形式存在，其力学性能和耐热性能较苯乙烯－马来酸酐共聚物有大幅度提高，透明且不溶于丙酮．     

Characterization of chloroprene and maleic anhydride copolymer by 13C-NMR spectroscopy and pyrolysis GC/MS

The radical copolymerizations of chloroprene (CP) and maleic anhydride (MAH) were carried out with AIBN in 1,4-dioxane at 60°C. The monomer reactivity ratios were estimated as r₁ (CP) = 0.38 and r₂ (MAH) = 0.07. Microstructures in the copolymer of chloroprene (CP) and maleic anhydride (MAH) were investigated by 75.4 MHz ¹³C-and 300 MHz ¹H-NMR spectroscopies. Resonances were assigned to the monomer sequence dyads CC, CM, and MC (C = chloroprene, M = maleic anhydride). Well resolved fine structure in the ¹³C-NMR spectra showed that 1,2- and 3,4-structural chloroprene units were negligible in the copolymer. The pyrolysis characterization of the copolymer was also investigated by the pyrolysis gas chromatography mass spectrometry (GC/MS). The fragments of CP and MAH monomers and CP-MAH hybrid dimer, CO, and CO₂ were identified after pyrolysis of the copolymer. © 1994 John Wiley & Sons, Inc.     

苯乙烯─马来酸酐共聚物／聚硅氧烷纳米尺度复合材料的研究

用溶胶－凝胶方法制备了苯乙烯、马来酸酐和ｒ－缩水甘油丙基醚三甲氧基硅烷复合材料．利用红外光谱、动态力学分析、小角Ｘ－射线散射和原子力显微镜等手段研究了这种材料的结构与性能．结果表明，这种材料以三维网络和纳米微相分离的形式存在，其力学性能和耐热性能较苯乙烯－马来酸酐共聚物有大幅度提高，透明且不溶于丙酮．     

Solvent vapor mediated polymer adsorption in thin films

The effectiveness of a "solvent annealing" process was investigated for thin (approximately 150 nm) polystyrene films, in which the diffusion and reorganization of polymer chains were mediated by the controlled absorption of cyclohexane vapor. Results were compared with conventional "thermal annealing" of films under vacuum above the glass transition temperature. Elastic recoil detection analysis (ERDA) was used to determine the surface excesses of fluorocarbon end-capped polystyrene (hPSF) and poly(styrene-b-dimethylsiloxane) (hPS-PDMS) in deuterated polystyrene (dPS) films. Both annealing methods enabled diffusion of the surface-active polymers; however, only thermal annealing gave rise to a surface excess in hPSF/dPS films. The inhibition ofhPSF adsorption under solvent annealing was due to the low surface tension of cyclohexane. In contrast, hPS-PDMS, having a larger surface-active group than that of hPSF, was found in excess at the air surface under solvent annealing, and surface excesses were consistent with the formation of saturated monolayers in blended films. The mixing of hPS-PDMS with dPS was inhibited by the unfavorable interaction between the PDMS block of the copolymer and the homopolymer. The slow interdiffusion of hPS-PDMS in dPS is consistent with the formation of micelles, and the formation of an excess layer at the air surface may be kinetically inhibited by the rate of dissociation of hPS-PDMS micelles.     

Hydrocarbon formation in the pyrolytic decomposition of methacrylate copolymers

A series of methyl methacrylate (MMA)–methacrylic acid (MAA) copolymers containing up to 50% methacrylic acid and the respective homopolymers were reproducibly pyrolyzed at 900°C and the fragments identified by gas chromatography (GC) or GC–mass spectroscopy. It was shown that PMMA and the MMA portions of blocky or random copolymers yielded 99% MMA, while a large portion (50–60%) of the MAA broke down to give a wide variety of hydrocarbons via decarboxylation and/or anhydride formation. Both unsaturated aliphatic and aromatic hydrocarbons, as well as the minor products of the MMA decomposition, support free-radical processes for these decompositions. It was also shown that the copolymers readily complex oxygenated solvents (which did not affect decomposition) and metal ions (which markedly affected the products).     

Synthesis of a novel diblock copolymer of isoprene and methacrylic acid

A new diblock copolymer of isoprene (I) and methacrylic acid (MAA) was prepared by combination of an anionic mechanism with a charge transfer complex mechanism. In the first step, the polyisoprene (PI) macroanion formed by initiation with butyllithium was capped by p-dimethylaminobenzaldehyde (capped polyisoprene = PI_d); a dimeric coupling product was not detected. Then the binary system constituting of PI_d and benzophenone was used to initiate the polymerization of MAA under UV irradiation. The resulting diblock copolymer (PI-b-PMAA) was characterized by IR, NMR and gel permeation chromatography (GPC) in detail.     

Donor-Acceptor Complexes in Copolymerization. LIX. Alternating Diene-Dienophile Copolymers. 13. Copolymerization of Dicyclopentadiene and Maleic Anhydride

The solution and bulk copolymerization of dicyclopentadiene (DCP) and maleic anhydride (MAH) occurs over the temperature range 80–240°C, upon the addition of a free-radical catalyst which has a short half-life at the reaction temperature. An unsaturated 1/1 MAH/DCP copolymer, derived from the copolymerization of MAH with the norbornene double bond, followed by a Wagner-Meerwein rearrangement, is obtained in the presence of a large excess of DCP at 80° C, while a saturated 2/1 MAH/ DCP copolymer, derived from the cyclocopolymerization of the residual cyclopentene unsaturation, is obtained at higher temperatures or in the presence of excess MAH. The copolymers prepared under other conditions with intermediate MAH/DCP mole ratios contain both 1/1 and 2/1 repeating units. The copolymer obtained from bulk copolymerization above 170° C contains units derived from cyclopentadiene-MAH cyclocopolymerization as well as DCP-MAH copolymerization.     

Structure study of the furan–maleic anhydride copolymer

A structural study of furan–maleic anhydride copolymer (F–MAH) was undertaken to confirm its alternating nature and to determine its microstructure. The spectral properties of a model compound representing the alternating repeat unit, 2-(2-tetrahydrofuranyl)succinic anhydride, were compared with those of F–MAH. Their infrared (IR), ¹H, and ¹³C nuclear magnetic resonance (NMR) spectra (after compensating for the absence of the olefinic double bond) were in good agreement with those of the copolymer. Furthermore, the observed splitting in the ¹H- and ¹³C-NMR spectra of F–MAH were assigned to cis–trans linkages on both the F and MAH units, with cis linkage being favored on both units, especially the former. The structure of 2,5-dimethylfuran (DMeF)–MAH copolymer is similar to that of F–MAH copolymer, except that the preference of cis linkages is less pronounced. The structure of 2-methylfuran (MF)–MAH copolymer is a complex structure with numerous 2,3-furandiyl units. A mechanistic study was undertaken to elucidate the roles of F–MAH Diels–Alder adduct, and the charge-transfer (CT) complex in the radical initiated copolymerization. The adduct reverted substantially to monomers under the reaction conditions; but, the amount of adduct remaining at equilibrium was quite appreciable; therefore, its participation could be ruled out on this basis alone. However, on polymerizing the adduct in the presence of F-d₄, the latter was incorporated into the copolymer to an extent indicative of free monomer exchange. Therefore, the adduct cannot be directly involved in the polymerization.     

Solvent vapor annealing of block copolymer thin films: removal of processing history

The ordering processes of PS-b-P2VP block copolymer thin films with different processing histories were studied during solvent vapor annealing by in situ grazing incidence small-angle X-ray scattering (GISAXS). We compared cylinder-forming PS-b-P2VP thin films with 34 kg/mol molecular weight that were prepared in three different ways: spin coating, spin coating and subsequent solvent vapor annealing where the solvent vapor was removed instantaneously, and spin coating and subsequent solvent vapor annealing where the solvent vapor was removed slowly. Block copolymer thin films retained the morphology resulting from the different “processing histories” at smaller swelling ratios. This processing history was erased when the samples reached a higher swelling ratio (~1.4). After the solvent was slowly removed from the swollen film, the surface morphology was characterized by ex situ AFM. All samples showed the same morphology after solvent annealing regardless of the initial morphology, indicating the morphology of solvent annealed samples is determined by the polymer concentration in the swollen film and the solvent vapor removal rate, but not the processing history.     

Synthesis and characteristics of poly(methacrylic acid‐co‐N‐isopropylacrylamide) thermosensitive composite hollow latex particles and their application as drug carriers

In this work, the poly(methacrylic acid‐co‐N‐isopropylacrylamide) thermosensitive composite hollow latex particles was synthesized by a three‐step reaction. The first step was to synthesize the poly(methyl methacrylate‐co‐methacrylic acid) (poly(MMA‐MAA)) copolymer latex particles by the method of soapless emulsion polymerization. The second step was to polymerize methacrylic acid (MAA), N‐isopropylacrylamide (NIPAAm), and N,N′‐methylenebisacrylamide in the presence of poly(MMA‐MAA) latex particles to form the linear poly(methyl methacrylate‐co‐methacrylic acid)/crosslinking poly(methacrylic acid‐co‐N‐isopropylacrylamide) (poly(MMA‐MAA)/poly(MAA‐NIPAAm)) core–shell latex particles. In the third step, the core–shell latex particles were heated in the presence of ammonia solution to form the crosslinking poly(MAA‐NIPAAm) thermosensitive hollow latex particles. The morphologies of poly(MMA‐MAA)/poly(MAA‐NIPAAm) core–shell latex particles and poly(MAA‐NIPAAm) hollow latex particles were observed. The influences of crosslinking agent and shell composition on the lower critical solution temperature of poly(MMA‐MAA)/poly(MAA‐NIPAAm) core–shell latex particles and poly(MAA‐NIPAAm) hollow latex particles were, respectively, studied. Besides, the poly(MAA‐NIPAAm) thermosensitive hollow latex particles were used as carriers to load with the model drug, caffeine. The effect of various variables on the amount of caffeine loading and the efficiency of caffeine release was investigated. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5203–5214     

Emulsion copolymerization of styrene with acrylic or methacrylic acids – distribution of the carboxylic group

Studies on batch emulsion copolymeization of styrene with acrylic acid (AA) or methacrylic acid (MAA) were carried out. The effect of AA or MAA on the total conversion of the monomers was studied by a gravimetric method. The distribution of the carboxylic group in the copolymer microspheres was investigated by X-ray photoelectron spectroscopy and elemental analysis. The surface content of the carboxylic groups of styrene (St)/AA copolymer microspheres was found to be higher than that of St/MAA copolymer microspheres. The effects of partial neutralization of MAA in emulsifier-free emulsion copolymerization and seeded emulsion copolymerization on the distribution of the carboxylic group was also investigated. Received: 14 December 1999/Accepted: 23 August 2000     

Dewetting Behavior of Random Copolymer Films Induced by Solvent Vapor Annealing

In recent years, the dewetting behavior of block copolymer films has been studied a lot, but that of random copolymer films was rarely studied. In this study, effects of film thickness and solvent vapor annealing duration (0 s–24 h) on the dewetting behavior of the spin-coated poly(styrene-co-acrylonitrile) (SAN) random copolymer films were mainly investigated by atomic force microscopy and contact angle method for the first time. The film thicknesses of the SAN films prepared at different concentrations were characterized by X-ray reflectometry to be 6–34 nm. With the annealing of acetone vapor, the SAN films first appear holes and then rupture into droplets which fuse and break periodically. The periodic evolutions of the droplets are due to the preferred affinity of acetone molecules with the AN segments and the change of surface energy. This phenomenon is different from the single evolutions in the spin-coated polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) block copolymer films. This illustrates the interactions between AN segments and the substrate are stronger than those between PMMA segments and the substrate in the spin-coated films.     

Preliminary study of extractable protein binding using maleic anhydride copolymer

A preliminary study of using maleic anhydride copolymer for protein binding has been carried out.The polymeric films were prepared by compression of the purified resin and annealing the film to induce efficient back formation of the anhydride groups.The properties of the film surface were analyzed by attenuated total reflection Fourier transforms infrared spectroscopy and water contact angle measurements.The protein content was determined by Bradford assay.To obtain optimum conditions,immersion time for protein binding was examined.Results revealed that proteins can be successfully immobilized onto the film surface via covalent linkage.The efficiency of the covalent binding of the extractable protein to maleic anhydride-polyethylene film was estimated at 69.87μg/cm~2,although the film had low anhydride content(3%) on the surface.     

Microstructural Characterization of Diblock Copolymers Formed by Styrene and Different Methacrylic Units

FT-IR, DSC, and NMR techniques allowed the structural characterization of four copolymers formed by styrene and methacrylic units (methacrylic acid (MAA), dimethylamine ethyl methacrylate (DMAEMA), sodium methacrylate (MANa), and 1-hydroxyethyl methacrylate (HEMA). The copolymer composition was studied by Fourier transform-infrared spectroscopy (FT-IR) and nuclear magnetic resonance (NMR) spectroscopy. The thermal behavior of the block copolymers was analyzed by differential scanning calorimetry (DSC). Three of the four copolymers showed two transitions caused by changes in the polymer heat capacity (ΔCp) of each block. Diffusion-ordered spectroscopy (DOSY) experiments were used to distinguish copolymer from homopolymer mixtures. Finally, the triad-level stereosequences of styrene-methacrylic copolymers were obtained using ¹³C NMR. The results indicate that by increasing the alkyl-substituent length in the methacrylic block, the probability of syndiotactic polymerization increases.