Direct fabrication and harvesting of monodisperse, shape-specific nanobiomaterials

A versatile "top-down" method for the fabrication of particles, Particle Replication In Nonwetting Templates (PRINT), is described which affords absolute control over particle size, shape, and composition. This technique is versatile and general enough to fabricate particles with a variety of chemical structures, yet delicate enough to be compatible with sophisticated biological agents. Using PRINT, we have fabricated monodisperse particles of poly(ethylene glycol diacrylate), triacrylate resin, poly(lactic acid), and poly(pyrrole). Monodisperse particle populations, ranging from sub-200 nm nanoparticles to complex micron-scale objects, have been fabricated and harvested. PRINT uses low-surface energy, chemically resistant fluoropolymers as molding materials, which eliminates the formation of a residual interconnecting film between molded objects. Until now, the presence of this film has largely prevented particle fabrication using soft lithography. Importantly, we have demonstrated that PRINT affords the simple, straightforward encapsulation of a variety of important bioactive agents, including proteins, DNA, and small-molecule therapeutics, which indicates that PRINT can be used to fabricate next-generation particulate drug-delivery agents.     

Shape-specific, monodisperse nano-molding of protein particles

Herein we report nano-molding proteins for the fabrication of protein PRINT particles of monodisperse size and shape. Lyophilized protein particles are generally highly dispersed in particle size, aggregated, and often made through costly and complicated processes. Attempts to engineer monodisperse, discrete protein particles using wet-milling, spray-freeze-drying, microemulsion, or super critical fluid methods have realized little success. The PRINT technology enables a gentle, facile route to monodisperse particles of 100% protein as small as 200 nm cylinders. Protein PRINT particles of any shape and size are effortlessly achievable. Our research efforts include making PRINT particles composed of albumin and albumin 0.5 wt % siRNA, and Abraxane, the gold standard therapeutic used in metastatic breast cancer.     

Reductively labile PRINT particles for the delivery of doxorubicin to HeLa cells

A Trojan horse PRINT particle composition was developed that incorporates a reductively labile cross-linker to achieve activated release of doxorubicin in vitro. Particles of discrete size and shape (cube side length = 2 micron) containing 30 wt % of a disulfide-based cross-linker and 2 wt % doxorubicin were synthesized. This PRINT composition was shown to release doxorubicin in response to a reducing environment as measured by flow cytometry and was found to be highly proficient at killing HeLa cells in vitro.     

Generation of a library of particles having controlled sizes and shapes via the mechanical elongation of master templates

Herein we describe a versatile and readily scalable approach for the fabrication of particles with a variety of shapes and sizes from a single master template by augmenting the particle replication in nonwetting templates (PRINT) method with mechanical elongation. Repetition of the elongation steps in one direction leads to the fabrication of linear particles with high aspect ratio (AR), over 40 times greater than in the original master, while a range of particle shapes can be obtained by repeating the elongation procedure while changing the stretching direction, generating diamond, rectangular, curved parallelogram particles from a single cubic master.     

Electrically driven alignment and crystallization of unique anisotropic polymer particles

Micrometer-sized monodisperse anisotropic polymer particles, with disk, rod, fenestrated hexagon (hexnut), and boomerang shapes, were synthesized using the particle replication in nonwetting templates (PRINT) process, and investigations were conducted on aqueous suspensions of these particles when subjected to alternating electric fields. A coplanar electrode configuration, with 1 to 2 mm electrode gaps (20-50 V ac, 0.5-5.0 kHz) was used, and the experiments were monitored with fluorescence microscopy. For all particle suspensions, the field brought about significant changes in the packing and orientation. Extensive particle chaining and packing were observed for the disk, rod, and hexnut suspensions. Because of the size and geometry of the boomerang particles, limited chaining was observed; however, the field triggered a change from random to a more ordered packing arrangement.     

Effect of aspect ratio and deformability on nanoparticle extravasation through nanopores

We describe the fabrication of filamentous hydrogel nanoparticles using a unique soft lithography based particle molding process referred to as PRINT (particle replication in nonwetting templates). The nanoparticles possess a constant width of 80 nm, and we varied their lengths ranging from 180 to 5000 nm. In addition to varying the aspect ratio of the particles, the deformability of the particles was tuned by varying the cross-link density within the particle matrix. Size characteristics such as hydrodynamic diameter and persistence length of the particles were analyzed using dynamic light scattering and electron microscopy techniques, respectively, while particle deformability was assessed by atomic force microscopy. Additionally, the ability of the particles to pass through membranes containing 0.2 μm pores was assessed by means of a simple filtration technique, and particle recovery was determined using fluorescence spectroscopy. The results show that particle recovery is mostly independent of aspect ratio at all cross-linker concentrations utilized, with the exception of 96 wt % PEG diacrylate 80 × 5000 nm particles, which showed the lowest percent recovery.     

Electrocatalysis Oxidation of GMP Based on Layered Double Hydroxide Functionalized with Anionic Surfactant and Room Temperature Ionic Liquid Modified Glassy Carbon Electrode

The electrocatalysis oxidation of guanosine‐5′‐monophosphate (GMP) was investigated on Mg‐Al layered double hydroxide (LDH) functionalized with sodium dodecyl sulfate (SDS) and room temperature ionic liquid (RTIL) modified glass carbon electrode (GCE). The cyclic voltammogram of GMP on the modified electrode (RTIL/ LDH‐SDS/GCE) exhibited a well defined anodic peak at 1.091 V in 0.2 mol·L^?1 pH 4.4 acetate buffer solution. The GMP oxidation was enhanced in the presence of anionic surfactant in the ?lms. The results suggest that the surfactant molecules intercalate the LDH layers to preconcentrate GMP molecules and the RTIL showed good ionic conductivity. The experimental parameters were optimized, the kinetic parameters were investigated and the probable oxidation mechanism was proposed. Under the optimized conditions, the oxidation peak current was proportional to GMP concentration in the range from 5.0×10^?7 to 1.0×10^?4 mol·L^?1 with the correlation coefficient of 0.9987 and the detection limit was 1.0×10^?7 mol·L^?1. The RTIL/LDH‐SDS/GCE showed a good electrochemical response to the oxidation of GMP and would be developed into a new biosensor.     

Establishment and validation of a microfluidic capillary gel electrophoresis platform method for purity analysis of therapeutic monoclonal antibodies

Capillary and microfluidic chip electrophoresis technologies are heavily utilized for development, characterization, release, and stability testing of biopharmaceuticals. Within the biopharmaceutical industry, CE‐SDS and M‐CGE are commonly used for purity determination by separation and quantitation of size‐based variants. M‐CGE is used primarily as an R&D tool for product and process development, while cGMP release and stability testing applications are commonly reserved for CE‐SDS. This paper describes the establishment of an M‐CGE platform method to be used for R&D and cGMP applications, including release and stability testing, for monoclonal antibodies. The M‐CGE platform method enables testing for product development support and cGMP release and stability using the same method, and utilization of one CE technology for the entire lifecycle of a biopharmaceutical product. Critical method parameters were identified, and the analytical design space of those critical parameters was defined using design of experiments (DOE) studies. Once defined through DOE studies, the method design space was validated according to ICH Q2 (R1) guidelines. Additional molecules of the same validated class were verified for use in the method by experimental confirmation of accuracy, specificity, and stability indicating capabilities. The platform method model facilitates rapid utilization of the method in development and GMP testing environments, and eliminates the need for individual validations for assets of the same class entering early stage development.     

Reductively responsive siRNA-conjugated hydrogel nanoparticles for gene silencing

A critical need still remains for effective delivery of RNA interference (RNAi) therapeutics to target tissues and cells. Self-assembled lipid- and polymer-based systems have been most extensively explored for transfection with small interfering RNA (siRNA) in liver and cancer therapies. Safety and compatibility of materials implemented in delivery systems must be ensured to maximize therapeutic indices. Hydrogel nanoparticles of defined dimensions and compositions, prepared via a particle molding process that is a unique off-shoot of soft lithography known as particle replication in nonwetting templates (PRINT), were explored in these studies as delivery vectors. Initially, siRNA was encapsulated in particles through electrostatic association and physical entrapment. Dose-dependent gene silencing was elicited by PEGylated hydrogels at low siRNA doses without cytotoxicity. To prevent disassociation of cargo from particles after systemic administration or during postfabrication processing for surface functionalization, a polymerizable siRNA pro-drug conjugate with a degradable, disulfide linkage was prepared. Triggered release of siRNA from the pro-drug hydrogels was observed under a reducing environment while cargo retention and integrity were maintained under physiological conditions. Gene silencing efficiency and cytocompatibility were optimized by screening the amine content of the particles. When appropriate control siRNA cargos were loaded into hydrogels, gene knockdown was only encountered for hydrogels containing releasable, target-specific siRNAs, accompanied by minimal cell death. Further investigation into shape, size, and surface decoration of siRNA-conjugated hydrogels should enable efficacious targeted in vivo RNAi therapies.     

Solvent effects on complexation of thallium(I) with guanosine 5′‐monophosphate in methanol–water mixtures

The interaction of guanosine 5′‐monophosphate, GMP, with the thallium(I) ion was studied by UV–vis and potentiometric titration methods and ³¹P NMR spectroscopy. Both NMR spectra and UV–vis titration data have shown that GMP coordinates via guanine to the thallium(I) ion in the pH range 1.5–10. Our study of the system Tl(I) + GMP was performed in water–methanol mixtures with different volume ratios of methanol. The complexation equilibrium in the pH range of study led to the following mononuclear species: TlH₂(GMP)⁺, TlH(GMP) and Tl(GMP)^?, where (GMP)^2? represents the fully dissociated ligand. The formation constants of the species were calculated in the various media at constant temperature (25 °C) and constant ionic strength of sodium perchlorate (0.1 mol dm^?3) using a suitable computer program. The formation constants were analyzed in terms of Kamlet and Taft's parameters. A single‐parameter correlation of the formation constants, β₁₂₁, β₁₁₁ and β₁₀₁ vs α (hydrogen‐bond donor acidity), β (hydrogen‐bond acceptor basicity) and for π* (dipolarity/polarizability) are relatively poor in all solutions, but multi‐parameter correlations represent significant improvements with regard to the single‐parameter model. In this work, we have also used the normalized polarity parameter, E_T^N, alone and in combination with some of the Kamlet–Taft parameters to find a better correlation of the formation constants in different methanol–water mixtures. Copyright © 2007 John Wiley & Sons, Ltd.     

Conjugated Polymers Via Direct Arylation Polymerization in Continuous Flow: Minimizing the Cost and Batch‐to‐Batch Variations for High‐Throughput Energy Conversion

Continuous flow methods are utilized in conjunction with direct arylation polymerization (DArP) for the scaled synthesis of the roll‐to‐roll compatible polymer, poly[(2,5‐bis(2‐hexyldecyloxy)phenylene)‐alt‐(4,7‐di(thiophen‐2‐yl)‐benzo[c][1,2,5]thiadiazole)] (PPDTBT). PPDTBT is based on simple, inexpensive, and scalable monomers using thienyl‐flanked benzothiadiazole as the acceptor, which is the first β‐unprotected substrate to be used in continuous flow via DArP, enabling critical evaluation of the suitability of this emerging synthetic method for minimizing defects and for the scaled synthesis of high‐performance materials. To demonstrate the usefulness of the method, DArP‐prepared PPDTBT via continuous flow synthesis is employed for the preparation of indium tin oxide (ITO)‐free and flexible roll‐coated solar cells to achieve a power conversion efficiency of 3.5% for 1 cm² devices, which is comparable to the performance of PPDTBT polymerized through Stille cross coupling. These efforts demonstrate the distinct advantages of the continuous flow protocol with DArP avoiding use of toxic tin chemicals, reducing the associated costs of polymer upscaling, and minimizing batch‐to‐batch variations for high‐quality material.     

DNA Aptamers are Functional Molecular Recognition Sensors in Protic Ionic Liquids

The function and structural changes of an AMP molecular aptamer beacon and its molecular recognition capacity for its target, adenosine monophosphate (AMP), was systematically explored in solution with a protic ionic liquid, ethylammonium nitrate (EAN). It could be proven that up to 2 M of EAN in TBS buffer, the AMP molecular aptamer beacon was still capable of recognizing AMP while also maintaining its specificity. The specificity was proven by using the guanosine monophosphate (GMP) as target; GMP is structurally similar to AMP but was not recognized by the aptamer. We also found that in highly concentrated EAN solutions the overall amount of double stranded DNA formed, as well as its respective thermal stability, diminished gradually, but surprisingly the hybridization rate (k_h) of single stranded DNA was significantly accelerated in the presence of EAN. The latter may have important implications in DNA technology for the design of biosensing and DNA‐based nanodevices in nonconventional solvents, such as ionic liquids.     

Functionalized Proline‐Rich Peptides Bind the Bacterial Second Messenger c‐di‐GMP

c‐di‐GMP is an attractive target in the fight against bacterial infections since it is a near ubiquitous second messenger that regulates important cellular processes of pathogens, including biofilm formation and virulence. Screening of a combinatorial peptide library enabled the identification of the proline‐rich tetrapeptide Gup‐Gup‐Nap‐Arg, which binds c‐di‐GMP selectively over other nucleotides in water. Computational and CD spectroscopic studies provided a possible binding mode of the complex and enabled the design of a pentapeptide with even higher binding strength towards c‐di‐GMP. Biological studies showed that the tetrapeptide inhibits biofilm growth by the opportunistic pathogen P. aeruginosa.     

G‐Quartet‐Based Nanostructure for Mimicking Light‐Harvesting Antenna

Artificial light‐harvesting systems have received great attention for use in photosynthetic and optoelectronic devices. Herein, a system involving G‐quartet‐based hierarchical nanofibers generated from the self‐assembly of guanosine 5′‐monophosphate (GMP) and a two‐step Förster resonance energy transfer (FRET) is presented that mimics natural light‐harvesting antenna. This solid‐state property offers advantages for future device fabrication. The generation of photocurrent under visible light shows it has potential for use as a nanoscale photoelectric device. The work will be beneficial for the development of light‐harvesting systems by the self‐assembly of supramolecular nanostructures.     

Recent Advances in Conjugated TADF Polymer Featuring in Backbone‐Donor/Pendant‐Acceptor Structure: Material and Device Perspectives

Along with the persistent research interest in organic light‐emitting diode (OLED) display and lighting technology, a new studying topic is now focused on developing thermally activated delayed fluorescence (TADF) polymer emitters, with the purpose to achieve high‐performance cost‐effective, solution‐processed OLEDs (s‐OLEDs) purely from fluorescent‐type materials. However, research in this topic is in its infancy about the designing rules of polymer structures, photophysical mechanisms and the correlated devices. In this Personal Account, mainly from our personal experience we will shortly introduce the historical developments, status and perspectives about one representative kinds of TADF polymers, i. e. the conjugated TADF polymers featuring in backbone‐donor/pendant‐acceptor (BDPA) structure scaffold, which shows very promising electroluminescent (EL) performance even using simple s‐OLED structure. Special attention is focused on illustrate the molecular designing & synthesis motivation, chemistry & device tactics towards solving the limiting factors about the quantum yields and aggregation‐quenching tendency in solid states. Further challenges and strategies towards optimizing their overall EL performance, e. g. simultaneous achieving extremely high external quantum efficiency, power efficiency and low roll‐off rate, are also discussed.     

A Solvent‐Free Hot‐Pressing Method for Preparing Metal–Organic‐Framework Coatings

Metal–organic frameworks (MOFs), with their well‐defined pores and rich structural diversity and functionality, have drawn a great deal of attention from across the scientific community. However, industrial applications are hampered by their intrinsic fragility and poor processability. Stable and resilient MOF devices with tunable flexibility are highly desirable. Herein, we present a solvent‐ and binder‐free approach for producing stable MOF coatings by a unique hot‐pressing (HoP) method, in which temperature and pressure are applied simultaneously to facilitate the rapid growth of MOF nanocrystals onto desired substrates. This strategy was proven to be applicable to carboxylate‐based, imidazolate‐based, and mixed‐metal MOFs. We further successfully obtained superhydrophobic and “Janus” MOF films through layer‐by‐layer pressing. This HoP method can be scaled up in the form of roll‐to‐roll production and may push MOFs into unexplored industrial applications.     

Dispersion of Nanoparticle Clusters by Ball Milling

The full and complete dispersion of nanoparticles is critical to enabling industry to formulate products which exploit the properties of such materials and hence realize the full economic value of such products.

Ball milling is conventionally used for the comminution of particle slurries and, of the various wet milling techniques, is the most effective in producing fine particle sizes. Here we consider the use of a ball mill (also referred to as a stirred media mill) for the dispersion of a slurry of nanoparticle aggregates and compare its performance to a typical rotor‐stator device commonly used by industry. The slurry is an aqueous dispersion of Aerosil 200 V that has a primary particle size of about 12 nm and comes as a dry powder. On dispersion in water it forms large aggregates which are difficult to fully disperse. Aerosil is readily available in quantity and is used in a number of industrially relevant applications and so is an ideal test material for such trials.

A lab scale Fryma Co‐Ball mill (0.5 L volume) is used and the effects of bead fill (40–70%), flow rate (0.1–1 kg/min) and rotor speed (7.5–18 m/s) are investigated. Specific energy is the most effective ways to correlate performance to particle size suggesting that residence time (i.e., flow rate) is the most important process parameter. Lower rotor speeds are also shown to be more energy efficient. The correlations show that the ball mill provides a significant improvement in dispersion (d[3,2]=0.61 µm) over the conventional rotor–stator device.     

Low‐temperature side‐chain cleavage and decarboxylation of polythiophene esters by acid catalysis

Solubility switching of polymers is very useful in thin layer processing of conjugated polymers, as it allows for multilayer processing and increases the stability of the polymer. Acid catalyzed thermocleavage of ester groups from thiophene polymers carrying primary, secondary, and tertiary substituents have been examined by TGA‐MS using different sulphonic acids. A substantial lowering of the cleavage temperature is observed, and the ester cleavage can even be performed in situ on roll‐to‐roll‐coated films on polyethylene terephthalate (PET). © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of electron beam cured free‐standing ion‐gel membranes for organic electronics applications

Cost efficient and facile synthesis of functional materials that enable low voltage operations is highly demanded for the future growth of plastic electronic sector. In this article we report a fast, solvent‐free and roll‐to‐roll compatible method of fabricating novel solid ion‐gel membranes from 1‐ethyl‐3‐methylimidazolium bis(trifluoromethyl‐sulfonyl)imide ([EMIM][TFSI]) and acrylate monomer blends of trimethylolpropane triacrylate (TMPTA) and tetra(ethylene glycol)diacrylate (TEDGA) via electron beam curing. The manufactured free standing and solid ion‐gel membranes were successfully utilized in various electronic devices such as ion‐modulated organic thin film transistors (IMTs), supercapacitors (SC) and electrochromic (EC) displays. The tailor‐made ion‐gel membrane, with an optimized composition, exhibited high specific capacitance and good mechanical properties. The prepared IMTs operated at remarkable low voltages of less than 1.5 V with on‐currents on the order of milliamps and ON/OFF ratios greater than ～10⁴. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2352–2360     

Analyzing adhesion in microstructured systems through a robust computational approach

Analyzing surface forces for myriad geometric structures facilitates the design of properties in interacting interfacial systems. Along these lines, we demonstrate a generalized technique that can be utilized to evaluate the orientation dependence of a particle interacting with multiple finite or semi‐infinite objects. Specifically, the surface element integration technique is modified to account for surface elements of a particle not directly adjacent to the object with which it is interacting; this facilitates the analysis of objects with finite shape and with arbitrary orientations. Furthermore, as a technology‐relevant proof‐of‐concept demonstration, the influence of van der Waals (vdW) forces on the performance and reliability of microstructured systems used for the collection of trace particles is reported. The importance of the location of the particle contact with the microstructure and the independence of vdW forces generated by each microstructure is demonstrated using the developed computational approach. Thus, the methodology presented here can ultimately be utilized for a variety of interfacial forces generated by nontrivial systems with heterogeneous properties in order to provide design motifs in a low‐cost, high‐throughput manner.