Incorporation of nonionic emulsifiers inside particles in emulsion polymerization: mechanism and methods of suppression

Emulsion polymerizations of styrene were carried out using two kinds of polyoxyethylene lauryl ether nonionic emulsifiers having different hydrophilic-lipophilic balances (HLB): Emulgen 109P (HLB 13.6); and Emulgen 150 (HLB 18.3). In both cases, incorporation of emulsifier inside polystyrene (PS) particles was clearly observed, as previously reported for the emulsion polymerization of styrene and methacrylic acid using polyoxyethylene nonyl phenyl ether (Emulgen 911, HLB 13.7) nonionic emulsifier. The generality of the incorporation phenomenon of nonionic emulsifier inside polymer particles in emulsion polymerization was clarified. In the case of Emulgen 109P, which is more hydrophobic than Emulgen 150, about 30% of the total amount was incorporated inside the PS particles, higher than for Emulgen 150 (15%). The difference seemed to be ascribed to the difference in the affinities between the nonionic emulsifiers and styrene, which cause the incorporation of emulsifier. On the basis of this idea, suppression of the incorporation was achieved by decreasing the polymerization temperature and the monomer-feed rate. This strongly supports the proposed incorporation mechanism.     

Characterization of the interaction energies for polystyrene blends with various methacrylate polymers

The binary interaction energies between styrene and various methacrylates were determined from newly examined phase boundaries with lattice–fluid theory. Because the blends of polystyrene (PS) and poly(cyclohexylmethacrylate) (PCHMA) were only miscible at high molecular weights when the blends were prepared by solution casting from tetrahydrofuran, we examined the miscibility of other blends by changing the molecular weights of PS or methacrylate polymers. On the basis of the phase‐separation temperature caused by the lower critical solution temperature, the miscibility of PS with the various methacrylates appeared to be in the order PCHMA > poly(n‐propyl‐methacrylate) (PnPMA) > poly(ethyl methacrylate) (PEMA) > poly(n‐butyl‐methacrylate) (PnBMA) > poly(iso‐butyl‐methacrylate) > poly(methyl methacrylate) (PMMA) > poly(tert‐butyl methacrylate), and the branching of butylmethacrylate appeared to decrease the miscibility with PS. The interaction energies between PS with various methacrylates obtained from phase boundaries with lattice–fluid theory reached minimum value corresponding to the styrene/n‐propylmethacrylate interaction. They were in the order PnPMA < PEMA < PCHMA < PnBMA < PMMA. The difference in the order of miscibility and interaction energies might be attributed to the terms related to the compressibility. The phase‐separation temperatures calculated with the interaction energies obtained here indicated that the PS/PEMA and PS/PnPMA blends at high molecular weights were miscible, whereas the PS/PnBMA blends were immiscible at high molecular weights. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2666–2677, 2000     

Morphology of micron-sized monodispersed poly(butyl methacrylate)/polystyrene composite particles produced by seeded dispersion polymerization

In order to develop the seeded dispersion polymerization technique for the production of micron-sized monodispersed core/shell composite polymer particles the effect of polymerization temperature on the core/shell morphology was examined. Micron-sized monodispersed composite particles were produced by seeded dispersion polymerizations of styrene with about 1.4-μm-sized monodispersed poly(n-butyl methacrylate) (Pn-BMA) and poly(i-butyl methacrylate) (Pi-BMA) particles in a methanol/water (4/1, w/w) medium in the temperature range from 20 to 90 °C. The composite particles, PBMA/polystyrene (PS) (2/1, w/w), consisting of a PBMA core and a PS shell were produced with 2,2′-azobis(4-methoxy-2,4-dimethyl valeronitrile) initiator at 30 °C for Pn-BMA seed and with 2,2′-azobis(isobutyronitrile) initiator at 60 °C for Pi-BMA seed. The polymerization temperatures were a little above the glass-transition temperatures (T _g) of both Pn-BMA (20 °C) and Pi-BMA (40 °C). On the other hand, when the seeded dispersion polymerizations were carried out at much higher temperatures than the T _g of the seed polymers, composite particles having a polymeric oil-in-oil structure were produced. Received: 14 October 1998 Accepted in revised form: 2 June 1999     

Effect of molecular weight on the morphology of polystyrene/poly(methyl methacrylate) composite particles prepared by the solvent evaporation method

The effect of molecular weight on the morphology of polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles was investigated. PS/PMMA composite particles with different molecular weights (M*=MwPS+MwPMMA)/2 approximately 2x10(4)-1x10(6) g.mol(-1)) were prepared by the release of toluene (T) from PS/PMMA/T (1/1/24, w/w/w) droplets dispersed in an aqueous solution of polyoxyethylene nonylphenyl ether nonionic surfactant (Emulgen 911). As T evaporated, the spherical droplets phase separated, resulting in snowmanlike composite particles with Janus morphology. The nonspherical shape was closely related to the morphology, which depended on M*. The interfacial tension between the phase-separated PS and PMMA phases increased with an increase in M*, and this would allow the formation of the snowmanlike shape to decrease the interfacial area between the PS and the PMMA phases.     

A novel cationic emulsifier used for preparing slow-cracking and rapid-setting asphalt: Synthesis,surface activity,and emulsification ability

A novel cationic emulsifier including nonionic fatty alcohol polyoxyethylene ether was synthesized in two steps from epichlorohydrin, octadecyl dimethyl amine, and fatty alcohol polyoxyethylene ether, and the intermediate product could also be used as an emulsifier. Their structures were characterized by FTIR, and the surface activities were investigated by surface tension, electrical conductivity, and HLB. The obtained results indicated that the critical micelle concentration (CMC) of the final product was low, 0.442 mmol/L, and the surface tension at the CMC was 41.02 mN/m. The hydrophile-lipophile balance (HLB) value was 12, which meet the requirements of asphalt emulsifiers. A series of experiments of the emulsified asphalt prepared by the emulsifiers were performed. The results showed that the emulsified asphalt could be stably stored for more than 5 days when the emulsifier was 2 wt% and the pH value was between 3 and 4. The result of demulsification experiments showed that the emulsifier is a slow-cracking and rapid-setting asphalt emulsifier.     

Formation of "snowmanlike" polystyrene/poly(methyl methacrylate)/toluene droplets dispersed in an aqueous solution of a nonionic surfactant at thermodynamic equilibrium

"Snowmanlike" polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles were prepared by evaporation of toluene from PS/PMMA/toluene droplets dispersed in an aqueous solution of polyoxyethylene nonylphenyl ether surfactant (Emulgen 911). Partitioning experiments revealed that the Emulgen 911 concentration was higher in the droplets than in the aqueous solution during toluene evaporation. As a consequence, the interfacial tensions between the polymer phases (PS and PMMA) and the aqueous phase (gammaP-T/W) were extraordinarily low (approximately 10(-1) mN/m). The interfacial tension between the PS and PMMA phases containing toluene (gammaPS-T/PMMA-T) measured by the spinning drop method was not affected by the presence of Emulgen 911. Based on minimization of the total interfacial free energy at a polymer weight fraction in the toluene droplet of 0.17, the formation of spherical droplets is expected, in agreement with experiment. The subsequent morphology change of the PS/PMMA/toluene droplets from spherical to snowmanlike during toluene evaporation under thermodynamic equilibrium is attributed to (i) the low values of gammaP-T/W, which explains the increase in the interfacial area between the droplets and the aqueous phase, and (ii) the increase in gammaPS-T/PMMA-T with increasing polymer weight fraction.     

Slow ester side‐group flips in glassy poly(alkyl methacrylate)s characterized by centerband‐only detection of exchange nuclear magnetic resonance

Slow side‐group dynamics in a series of five poly(alkyl methacrylate)s with various side‐group sizes [poly(methacrylic acid) (PMAA), poly(methyl methacrylate) (PMMA), poly(ethyl methacrylate) (PEMA), poly(isobutyl methacrylate) (PiBMA), and poly(cyclohexyl methacrylate), with ? H, ? CH₃, ? CH₂CH₃, ? CH₂CH(CH₃)₂, and ? cyclohexyl alkyl substituents (CODEX), respectively] were studied quantitatively by centerband‐only detection of exchange nuclear magnetic resonance (NMR). Flips and small‐angle motions of the ester groups associated with the β relaxation were observed distinctly in the CODEX NMR data, and the fraction of slowly flipping groups was measured with a precision of 3%. In PMMA, 34% of the side groups flipped on a 1‐s timescale, whereas the fraction was 31% in PEMA at 25 °C. Even the large isobutylether and cyclohexylester side groups flipped in the glassy state, although the flipping fraction was reduced to 22 and about 10%, respectively. In PMAA, no slow side‐group flips were detected on the 1‐s timescale. A striking difference in the temperature dependence of the flipping fraction in PMMA versus PEMA and PiBMA was observed. In PMMA, the flipping fraction was temperature‐independent between 25 and 80 °C, whereas in PEMA, it increased continuously from 31 to 60% between 25 and 60 °C. A similar doubling was also observed in PiBMA. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2444–2453, 2001     

Effects of concentration of nonionic surfactant and molecular weight of polymers on the morphology of anisotropic polystyrene/poly(methyl methacrylate) composite particles prepared by solvent evaporation method

The effects of the concentration of polyoxyethylene octylphenyl ether (OP-10) as a nonionic surfactant and the molecular weight of polymers (polystyrene (PS) and poly(methyl methacrylate) (PMMA)) on the morphology of anisotropic PS/PMMA composite particles were investigated. In the case of polymers with lower molecular weight (M _w ≈ 6.0 × 10⁴ g/mol), the PS/PMMA composite particles have dimple, via acorn, to hemispherical shapes along with the increase of the OP-10 concentration. On the other hand, when the polymers have higher molecular weight (M _w ≈ 3.3 × 10⁵ g/mol), the morphology of PS/PMMA composite particles changed from dimple, via hemispherical, to snowman-like structure while the concentration of OP-10 was increased. Furthermore, thermodynamic analysis was first simply made by spreading coefficients, and the results indicated that both the concentration of OP-10 aqueous solution and the molecular weight of polymers were very important to the final morphology of anisotropic composite particles.     

Atom Transfer Radical Polymerization of iso‐Butyl Methacrylate in Microemulsion with Cationic and Non‐Ionic Emulsifiers

Direct atom transfer radical polymerization (ATRP) of iso‐butyl methacrylate in microemulsion has been performed successfully for the first time. ATRP was performed at 40 °C with different emulsifier systems: i) the cationic emulsifier n‐tetradecyltrimethylammonium bromide (TTAB); and ii) mixed emulsifier systems based on TTAB and the non‐ionic emulsifiers Emulgen 911 or Emulgen 931. All polymerizations proceeded in a controlled/living fashion, and the microemulsions were transparent with particle diameters less than 15 nm. The emulsifier system TTAB/Emulgen 911 exhibited better control than TTAB only. This is proposed to be caused by complex formation between Emulgen 911 in the organic phase and CuBr₂ (the deactivator), thus reducing the extent of exit of CuBr₂ to the aqueous phase. The more hydrophilic Emulgen 931 did not lead to improved control.

     

Effect of stabilizer on formation of "onionlike" multilayered polystyrene-block-poly(methyl methacrylate) particles

The effect of the kind of stabilizers on the formation of "onionlike" multilayered polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) particles was studied. The release of toluene from PS-b-PMMA/toluene droplets dispersed in aqueous medium resulted in the formation of onionlike multilayered structures in the particles for all stabilizers used. However, the surface composition of the particles was strongly affected by the kind of stabilizer. When sodium dodecyl sulfate (SDS) and poly(vinyl alcohol) (PVA) were used as stabilizers, the surface of the particles was occupied by PMMA phase. On the other hand, in the cases of Emulgen 911 (polyoxyethylene nonylphenyl ether) and Tween 80 (polyoxyethylene sorbitan monooleate) as stabilizers, the PS phase occupied the surfaces. These results for SDS, PVA, and Emulgen 911 are consistent with the surface layer of the PS-b-PMMA particles being occupied by the polymer phase, which gives a lower interfacial tension than that of another phase. However, in the case of Tween 80, interfacial tensions between water and toluene solutions of the polymer showed almost the same values making it impossible to predict the surface polymer phase.     

The mechanism of α-γ transition of poly- (vinylidene fluoride) in the miscible blends

The simultaneous DSC-FTIR was used for the observation of crystallization and melting of poly(vinylidene fluoride) (PVDF) and its blends with poly(methyl methacrylate) (PMMA) and poly(ethyl methacrylate) (PEMA). The isothermal crystallization was carried out under the condition of both α-form and γ-form crystallized competitively. The crystal growth rate of α -form and γ -form were evaluated from the absorbance changes at 795 cm^-1 (α -form, CH₂ rocking) and 810 cm^-1 (γ -form, CH₂ rocking) obtained by the DSC-FTIR. The crystal growth rate of γ -form decreased at the same crystallization temperature in the order of PVDF/syn-PMMA, PVDF/PEMA and PVDF/at-PMMA, which was corresponding to the order of interaction parameter. The mechanism of α -g transition of PVDF in the miscible blends with at-PMMA, syn-PMMA and PEMA was evaluated from the relationship between the decrease of α -form and the increase of γ -form. The critical crystallization temperature, at which the transformation from α -form to γ -form proceeded only in the solid state, shifted to higher temperature side in the order of interaction parameter. This revised version was published online in August 2006 with corrections to the Cover Date.     

阳离子和两性表面活性剂在聚甲基丙烯酸甲酯表面的吸附行为

利用座滴法研究了阳离子表面活性剂十六烷基醚羟丙基季铵盐(C₁₆PC)、十六烷基聚氧乙烯醚羟丙基季铵盐(C₁₆(EO)₃PC)和两性离子表面活性剂十六烷基醚羟丙基羧酸甜菜碱(C₁₆PB)、十六烷基聚氧乙烯醚羟丙基羧酸甜菜碱(C₁₆(EO)₃PB)溶液在聚甲基丙烯酸甲酯(PMMA)表面上的润湿性质, 考察了表面活性剂类型及浓度对接触角的影响趋势. 研究发现: 低浓度条件下表面活性剂分子可能以平躺的方式吸附到固体界面, 且亲水基团靠近固体界面, PMMA表面被轻微疏水化; 在高浓度时则通过Lifshitz-van der Waals 作用吸附, 亲水基团在外, PMMA表面被亲水改性. 聚氧乙烯基团(EO基团)的引入对阳离子表面活性剂的接触角影响不大; 而含有聚氧乙烯基团的两性离子表面活性剂在PMMA界面上以类似半胶束的聚集体吸附, 大幅度降低接触角.     

Physicochemical investigations of anionic–nonionic mixed surfactant microemulsions in nonaqueous polar solvents: I. Phase behavior

Phase behaviors of AOT/heptane (Hp)/formamide (FA), ethylene glycol (EG), propylene glycol (PG), triethylene glycol (TEG) and glycerol (GLY) have been investigated in the absence and presence of a nonionic surfactant, polyoxyethylene(2) cetyl ether (Brij-52) at 303 K. The phase characteristics of (AOT+Brij-52)/Hp/(EG or PG or TEG) have been found to be different from that of AOT/Hp/FA systems in respect of both the area of monophasic domain and the appearance of other mesophases. The area of monophasic domain of (AOT+Brij-52)/Hp/EG depends on the content of Brij-52 (X _Brij-52) and shows a maximum at X _Brij-52=0.4. A negligible effect on the area of the monophasic domain has been shown by more hydrophobic surfactants, polyoxyethylene(2) stearyl ether (Brij-72) and polyoxyethylene(2) oleyl ether (Brij-92). The effect of oils (dodecane and hexadecane) on the mixed systems stabilized by (AOT+Brij-52) in EG has been investigated. The area of monophasic domain has been found to be dependent on the type of nonaqueous solvents and follows the order GLY>EG>PG>TG. A systematic investigation on the measurement of phase volumes of mixed surfactant systems [AOT+nonionic surfactant(s)] stabilized in oils of different chain lengths (heptane, dodecane and hexadecane) and polar solvent (EG) has been carried out at different compositions of the ingredients to identify the phase transitions of these systems as a function of X _Brij-52. The threshold point of phase transition (both W I→W IV and W IV→W II transitions) has been found to be a function of the configuration of added nonionic surfactant, nature of the polar solvent and oil. The conversion of the initial oil/EG droplets into EG/oil droplets with increasing X _nonionic has been facilitated for hydrophobic surfactants polyoxyethylene(4) lauryl ether (Brij-30), Brij-52, and Brij-72 in comparison to the hydrophilic surfactants polyoxyethylene(10) cetyl ether (Brij-56) and polyoxyethylene(20) cetyl ether (Brij-58).     

Blends of styrene/maleic anhydride copolymers with polymethacrylates

The phase behavior of a series of styrene/maleic anhydride (SMA) copolymers with various polyacrylate and polymethacrylate homopolymers has been investigated using various techniques. None of the polyacrylates are miscible with SMA copolymers. Poly (methyl methacrylate) (PMMA) poly(ethyl methacrylate) (PEMA) and poly(n-propyl methacrylate) (PnPMA), are miscible with these copolymers over a certain range of maleic anhydride contents; whereas, the higher methacrylates apparently have no region of miscibility. For PEMA and PnPMA, the miscibility windows extend through 0% MA; hence, polystyrene is miscible with these polymethacrylates although the lower critical solution temperature is quite low. The exothermic heat of mixing styrene and ester analogs found here supports the observed miscibility of polystyrene with ethyl, n-propyl, and cyclohexyl (reported elsewhere) methacrylates. Lattice fluid interaction parameters for styrene-methacrylate obtained from the cloud points of these blends agree quite well with the Flory—Huggins parameters obtained from copolymer miscibility windows.     

Preparation of nanoparticles by “dissolution” of submicron-sized ionized styrene-methacrylic acid copolymer particles in nonionic emulsifier solution

 Styrene-methacrylic acid copolymer (P(S-MAA)) nanoparticles having high Tg were produced by a dissolution of submicron-sized P(S-MAA) particles as follows. Submicron-sized P(S-MAA) particles having various MAA contents were produced by emulsion copolymerization. Secondly, they were treated in a polyoxyethylene nonylphenyl-ether nonionic emulsifier aqueous solution at pH 13.0 and above 90 °C. The nanoparticles having about 30 nm in diameter were only produced from the particles having MAA contents around 7 mol%, and above the contents, they were not produced. It seems to be based on that emulsifier molecules are not adsorbed onto the polymer molecules enough to dissolve them. The effect of MAA content on such a dissolution behavior was examined using seven kinds of different nonionic emulsifiers having hydrophile-lipophile-balance values between 12.2 and 18.2 at various temperatures and initial pH. Received: 12 June 1996 Accepted: 27 August 1996     

Surfactant-induced electroosmotic flow in microfluidic capillaries

Control of EOF in microfluidic devices is essential in applications such as protein/DNA sizing and high‐throughput drug screening. With the growing popularity of poly(methyl methacrylate) (PMMA) as the substrate for polymeric‐based microfludics, it is important to understand the effect of surfactants on EOF in these devices. In this article, we present an extensive investigation exploring changes in EOF rate induced by SDS, polyoxyethylene lauryl ether (Brij35) and CTAB in PMMA microfluidic capillaries. In a standard protein buffer (Tris‐Glycine), PMMA capillaries exhibited a cathodic EOF with measured mobility of 1.54 ± 0.1 (× 10^?4 cm²/V.s). In the presence of surfactant below a critical concentration, EOF was independent of surfactant concentration. At high concentrations of surfactants, the electroosmotic mobility was found to linearly increase/decrease as the logarithm of concentration before reaching a constant value. With SDS, the EOF increased by 257% (compared to buffer), while it was decreased by 238% with CTAB. In the case of Brij35, the electroosmotic mobility was reduced by 70%. In a binary surfactant system of SDS/CTAB and SDS/Brij35, addition of oppositely charged CTAB reduced the SDS‐induced EOF more effectively compared to nonionic Brij35. We propose possible mechanisms that explain the observed changes in EOF and zeta potential values. Use of neutral polymer coatings in combination with SDS resulted in 50% reduction in the electroosmotic mobility with 0.1% hydroxypropyl methyl cellulose (HPMC), while including 2% poly (N,N‐dimethylacrylamide) (PDMA) had no effect. These results will potentially contribute to the development of PMMA‐based microfluidic devices.     

Interaction between dispersed photochromic compound and polymer matrix

Thin films containing photochromatic spiropyran (SP) was prepared from polymethyl methacrylate (PMMA), polyethyl methacrylate (PEMA), poly(n-butyl methacrylate) (PnBMA), and styrene-butadiene-styrene copolymer (SBS). The thin films were illuminated with the ultraviolet light (365 nm) under various temperatures. The photochromic response was monitored with a multichannel photodetector. The results show that the photocoloring rate of SP was faster in PMMA, while the thermal decoloring rate was faster in SBS. In addition, the decoloring rate was higher in a polymer matrix with lower T_g.     

Influence of Emulsifiers on Acrylate Latex Blends

The poly(methyl methacrylate/butyl acrylate/acrylic acid) [P(MMA/BA/AA)] and poly (styrene/butyl acrylate/acrylic acid) [P(St/BA/AA)] latexes were synthesized using the emulsifier octylphenol polyoxyethylene(10) ether (OP-10) and ammonium sulfate allyloxy nonylphenoxy poly(ethyleneoxy)(10) ether(DNS-86). The optimum amount of OP-10 and DNS-86 was 1.5% and 2.5% respectively. The P(MMA/BA/AA) and P(St/BA/AA) latex containing 1.5% OP-10 or 2.5% DNS-86 were blended pairwise. The performances of latex blends and parent latexes as a function of emulsifiers content in parent latexes were determined. The results indicated that the stability of latex blends is favorable, and particle size distribution was more uniform and thermal stability was improved after blending.     

Surface reorientation of hydrogels based on methacrylate copolymers

Surface molecular structures of two statistical copolymers, poly(2-hydroxyethyl methacrylate-co-butyl methacrylate) (HEMA-co-BMA) and poly[2-(2-ethoxyethoxy)ethyl methacrylate-co-butyl methacrylate] (EOEOEMA-co-BMA), were studied by X-ray photoelectron spectroscopy (XPS). Besides the classical “dry” XPS technique, where the polymer samples were air-dried, also “deep-freezing” technique was used, where the samples were investigated in deep-frozen hydrated state. The differences in results obtained by the two techniques are discussed from the point of view of the polymer surface chain reorientation in response to various environment. The reverse polymer chain reorientation from the hydrated towards dry state was also followed.     

Heteroarm H‐shaped terpolymers through click reaction

Heteroarm H‐shaped terpolymers, (polystyrene)(poly(methyl methacrylate))‐ poly(tert‐butyl acrylate)‐(polystyrene)(poly(methyl methacrylate)), (PS)(PMMA)‐PtBA‐(PMMA)(PS), and, (PS)(PMMA)‐poly(ethylene glycol)(PEG)‐(PMMA)(PS), through click reaction strategy between PS‐PMMA copolymer (as side chains) with an alkyne functional group at the junction point and diazide end‐functionalized PtBA or PEG (as a main chain). PS‐PMMA with alkyne functional group was prepared by sequential living radical polymerizations such as the nitroxide mediated (NMP) and the metal mediated‐living radical polymerization (ATRP) routes. The obtained H‐shaped polymers were characterized by using ¹H‐NMR, GPC, DSC, and AFM measurements. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1055–1065, 2007