The effect of organoclay and graphene on the crystallization of PP in ABS/PP blends

In the present research, the isothermal and non-isothermal crystallization of polypropylene (PP) phase in PP-rich poly(acrylonitrile–butadiene–styrene)/polypropylene (ABS/PP) blends was studied. The effect of nanofillers’ incorporation and specialty of organically modified montmorillonite (OMMT) and graphene, into the prepared blends on the isothermal and non-isothermal crystallization of PP phase, were investigated. Moreover, kinetic study of their isothermal crystallization process was carried out, by applying the Avrami equation. The addition of ABS to the PP matrix increased the crystallization rate of PP at 130 °C. The incorporation of OMMT in pure PP accelerated slightly the crystallization process, whereas in ABS/PP blends, it seemed to retard crystallization, due to interactions between ABS phase and organoclay. The incorporation of graphene in pure PP accelerated impressively its isothermal crystallization, while the addition of ABS in graphene/PP nanocomposite slowed down the crystallization rate of PP. The effect of ABS and nanofillers, separately or in combination, on the crystallization of PP phase was reflected on the kinetic parameters of the Avrami equation. Regarding the non-isothermal crystallization, ABS/PP blends presented higher crystallization temperature (T _c) compared to pure PP. The organoclay reinforcement did not have any obvious effect on this temperature, whereas graphene caused significant increase, acting as nucleating agent. The presence of ABS to PP increased the concentration of the β-crystalline phase, reaching its maximum value at 30 mass% ABS content. The organoclay decreased the β-PP in ABS/PP blends, whereas graphene eliminated it.     

Crystallization kinetics of polypropylene with hyperbranched polyurethane acrylate being used as a toughening agent

The crystallization kinetics of polypropylene (PP) with hyperbranched polyurethane acrylate (HUA) being used as a toughening agent was studied by isothermal and nonisothermal differential scanning calorimetry (DSC). The presence of a small amount of HUA (2-7%) remarkably influences the crystallizability of PP. An addition of HUA leads to an increase in the number of effective nuclei, thus resulting in an increase of crystallization rate and a stronger trend of instantaneous three-dimensional growth. For isothermal crystallization, Avrami exponents were determined to be about 2.97 for pure PP and 3.51 for the HUA/PP blend containing 5% HUA (HUA-PP). The half crystallization time (t_1/2) of pure PP was measured to be 8.43 min, while being 3.28 min for HUA-PP at the crystallization temperature of 132 °C. The nonisothermal crystallization kinetics of HUA/PP blends was analyzed by Avrami, Ozawa and Kissinger methods. It has also been proved that an addition of HUA could increase the crystallization rate of PP. Moreover, the crystallization activation energies of pure PP and HUA-PP were estimated by Kissinger and Friedman methods.     

Experimental study of flow-induced crystallization in the blends of isotactic polypropylene and poly(ethylene-co-octene)

The crystallization behavior of the blends of isotactic polypropylene (iPP) and poly(ethylene-co-octene) (PEOc) under quiescent condition and shear flow were studied by differential scanning calorimetry (DSC) and rheology, respectively. The DSC curves of the iPP phase in the blends showed similar crystallization exothermic peaks to that of pure iPP itself, indicating that the addition of PEOc up to a percentage of 30 in weight almost had no influence on the crystallization behavior of iPP at quiescent condition. The rheological results of isothermal flow-induced crystallization (FIC) of iPP in the blends showed that the crystallization kinetics of iPP was enhanced with the increase of shear rate, similar to that of pure iPP, but the presence of PEOc enhanced the effect of shear on the crystallization kinetics of iPP significantly in the cases of shear rates larger than 0.2 s⁻¹, which was due to that PEOc played an important role to promote the nucleation of iPP. The rheological results also implied that the characteristic relaxation times of blends were longer than that of pure iPP during the FIC process, indicating a different relaxation mechanism which might be related to the occurrence of interface relaxation and chain relaxation of the PEOc phase in the blends.     

Isothermal crystallization kinetics of PP in PP/Mg(OH)2 composites

The crystallization and melting behavior of PP/Mg(OH)₂ composites was investigated, and the crystallization kinetic parameters and thermal characteristics were investigated according to the Avrami method. Optical polarizing microscope (POM) analysis suggested that the presence of Mg(OH)₂ particles gave rise to an increase in the number of nuclei and a decrease in PP spherulitic size. The Avrami exponent n of the PP and composites increased with increasing crystallization temperature, and markedly deceased with the addition of low Mg(OH)₂ content. A significant increase in crystallization kinetic constant, and a decrease in crystallization half time of PP were observed in the presence of Mg(OH)₂ particles, indicating a heterogeneous nucleating effect of Mg(OH)₂ upon crystallization of PP. The melting temperature and equilibrium melting temperature of PP in the composites decreased with increasing the Mg(OH)₂ content, which is directly related to the size of the PP crystals. The difference of PP melting enthalpies in the PP and composites demonstrated that the presence of Mg(OH)₂ can effectively enhance the crystalline of PP. The crystallization thermodynamics of PP and composites were studied according to the Hoffman theory. Surface free energy of PP chain folding for crystallization of PP/Mg(OH)₂ composites was lower than that of PP, confirming the heterogeneous nucleation effect of Mg(OH)₂. However, the evaluation of the nucleation activation energy of PP suggested the presence of a large amount of Mg(OH)₂ particles in the PP matrix reduced the mobility of PP segments and restricted the development of PP nucleation. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1914–1923, 2005     

Crystallization and melting behavior of poly(ethylene oxide)/poly(n-butyl methacrylate) blends

The phase diagram, crystallization and melting behavior of poly(ethylene oxide) (PEO)/poly(n-butyl methacrylate) (PnBMA) blends have been investigated using differential scanning calorimetry and optical microscopy. The results show that the blends are miscible up to 85 °C and show an lower critical solution temperature-type demixing at a higher temperature. The isothermal crystallization studies of the blends indicate a reduction in the overall rate of crystallization. Analysis of isothermal crystallization data by means of Avrami equation leads to average values of the Avrami index of 2.5 for pure PEO and 3.0 for the different blend compositions. The melting behavior of the blends reveals double endotherms, which is ascribed to both secondary crystallization and recrystallization. The melting point depression study yielded χ₁₂=0, indicating a relatively low interaction strength.     

Non-isothermal crystallization kinetics of poly(trimethylene terephthalate)/poly(ethylene 2,6-naphthalate) blends

The glass-transition temperature and non-isothermal crystallization of poly(trimethylene terephthalate)/poly(ethylene 2,6-naphthalate) (PTT/PEN) blends were investigated by using differential scanning calorimeter (DSC). The results suggested that the binary blends showed different crystallization and melting behaviors due to their different component of PTT and PEN. All of the samples exhibited a single glass-transition temperature, indicating that the component PTT and PEN were miscible in amorphous phase. The value of T_g predicted well by Gordon-Taylor equation decreased gradually with increasing of PTT content. The commonly used Avrami equation modified by Jeziorny, Ozawa theory and the method developed by Mo were used, respectively, to fit the primary stage of non-isothermal crystallization. The kinetic parameters suggested that the PTT content improved the crystallization of PEN in the binary blend. The crystallization growth dimension, crystallization rate and the degree of crystallinity of the blends were increased with the increasing content of PTT. The effective activation energy calculated by the advanced iso-conversional method developed by Vyazovkin also concluded that the value of E_a depended not only on the system but also on temperature, that is, the binary blend with more PTT component had higher crystallization ability and the crystallization ability is increased with increasing temperature. The kinetic parameters U^* and K_g were also determined, respectively, by the Hoffman-Lauritzen theory.     

Nonisothermal crystallization behavior of polypropylene-clay nanocomposites

The influence of two concentrations of clay nanoparticles on the nonisothermal crystallization behavior of the intercalated polypropylene-clay nanocomposites is investigated here. It is observed that the crystallization peak temperature (T_p) of PP-clay nanocomposites is marginally higher than neat PP at various cooling rates. Furthermore, the half-time for crystallization (t_0.5) decreased with increase in clay content, implying the nucleating role of clay nanoparticles. The nonisothermal crystallization data is analyzed using Avrami, Ozawa and Mo and coworkers methods. The validity of kinetic models on the nonisothermal crystallization process of PP-clay nanocomposites is discussed. The approach developed by Mo and coworkers successfully describes the nonisothermal crystallization behavior of PP and PP-clay nanocomposites. The activation energy for nonisothermal crystallization of pure PP and PP-clay nanocomposites based on Kissinger method is evaluated.     

Crystallization behavior of dynamically cured polypropylene/epoxy blends

Dynamically cured polypropylene (PP)/epoxy blends compatibilized with maleic anhydride grafted PP were prepared by the curing of an epoxy resin during melt mixing with molten PP. The morphology and crystallization behavior of dynamically cured PP/epoxy blends were studied with scanning electron microscopy, differential scanning calorimetry, and polarized optical microscopy. Dynamically cured PP/epoxy blends, with the structure of epoxy particles finely dispersed in the PP matrix, were obtained, and the average diameter of the particles slightly increased with increasing epoxy resin content. In a study of the nonisothermal crystallization of PP and PP/epoxy blends, crystallization parameter analysis showed that epoxy particles could act as effective nucleating agents, accelerating the crystallization of the PP component in the PP/epoxy blends. The isothermal crystallization kinetics of PP and dynamically cured PP/epoxy blends were described by the Avrami equation. The results showed that the Avrami exponent of PP in the blends was higher than that of PP, and the crystallization rate was faster than that of PP. However, the crystallization rate decreased when the epoxy resin content was greater than 20 wt %. The crystallization thermodynamics of PP and dynamically cured PP/epoxy blends were studied according to the Hoffman theory. The chain folding energy for PP crystallization in dynamically cured PP/epoxy blends decreased with increasing epoxy resin content, and the minimum of the chain folding energy was observed at a 20 wt % epoxy resin content. The size of the PP spherulites in the blends was obviously smaller than that of PP. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1181–1191, 2004     

Isothermal crystallization of polypropylene/surface modified silica nanocomposites

In the present work, 3-methacryloxypropyltrimethoxy-silane silanized silica(SiO_2-WD70) and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide immobilized silica(SiO_2-WD70-DOPO) nanoparticles were prepared. Silica, SiO_2-WD70 and SiO_2-WD70-DOPO were incorporated into polypropylene(PP) by melt compounding. Differential scanning calorimetry(DSC), X-ray diffraction(XRD) and polarized optical microscopy(POM) were employed to investigate the isothermal crystallization behavior of PP and PP/silica composites. The kinetic constant(kn), and half crystallization time(t1/2) were calculated by Avrami equation,while the surface free energy of folding was calculated by Lauritzen-Hoffman theory. The increased kn, decreased t1/2 and the surface free energy(σe) in the order of PP, PP/SiO_2, PP/SiO_2-WD70 and PP/SiO_2-WD70-DOPO nanocomposites were attributed to the surface modification of silica. XRD indicated that SiO_2-WD70-DOPO addition had no effect on PP crystal structure but accelerated the crystallization rate. POM determined that SiO_2-WD70-DOPO addition promoted the nucleation of PP by inducing a higher nucleation density during isothermal conditions. The surface modified nanoparticle SiO_2-WD70-DOPO might find possible application as a new type of inorganic nano-sized nucleation agent for PP.     

聚丙烯/蒙脱土纳米复合材料的等温结晶研究

采用差示扫描量热法 (DSC)对插层聚合法制备的聚丙烯 /蒙脱土纳米复合材料 (PP MMT)的等温结晶过程进行了研究 .引入蒙脱土 (MMT)后 ,PP MMT的结晶速率大幅度提高 ,相对结晶度略有下降 .采用Avrami方程对结晶动力学进行研究 ,Avrami指数n≈ 3 .0 ,半结晶时间t1 2 大幅度降低 .采用Hoffman理论计算了PP MMT的球晶生长的单位面积表面自由能σe,结果表明σe 随MMT含量的增加逐渐降低     

Effect of carbon nanotubes content on crystallization kinetics and morphology of polypropylene

Thermoplastic nanocomposites were prepared in a laboratory mixer using polypropylene (PP) and different amounts of single-walled carbon nanotubes (SWNT) in the range 0.25–2 wt%. The effect of SWNT content on the thermal and mechanical properties and also morphology of the PP/SWNT nanocomposites were studied. The results obtained from nonisothermal crystallization of PP and the nanocomposites, which were carried out using the differential scanning calorimetry technique, showed that not only the overall rate of crystallization of PP increased when SWNT was added to the polymer but also the rate of nucleation was higher and the crystallite size distribution was more uniform for the nanocomposites than for PP. From the optical microscopy studies, it was found that the PP spherulites decreased in size when SWNT was introduced into the polymer and also the mature spherical shaped crystals of PP changed in part to the immature kidney- or bean-shaped crystal forms in the nanocomposites. In addition, the crystallization kinetics was also studied by using isothermal spherulitic growth rate, and the values of nucleation constant, K_g, and end surface free energy, σ_e, were calculated for PP and the nanocomposites according to Lauritzen–Hoffman theory. The reductions of these two parameters were in agreement with the fact that the rate of crystallization of PP in nanocomposites was higher than that of the pristine polymer.     

Effect of nanoscale fully vulcanized acrylic rubber powders on crystallization of poly(butylene terephthalate): Isothermal crystallization

Poly(butylene terephthalate) (PBT) was blended with nanoscale fully vulcanized acrylic rubber (FVAR) powders in a twin extruder, and the FVAR powders were dispersed well in PBT from scanning electron microscopy (SEM) and transmission electron microscope (TEM) investigation. The isothermal crystallization kinetics of PBT/FVAR blends were investigated by differential scanning calorimeter (DSC) and simulated by Avrami model. Equilibrium melting temperature was estimated by the nonlinear Hoffman-Weeks relation. The active energy (ΔE) and nucleation parameters (K_g) increased with the addition of FVAR, suggesting that FVAR particles hindered the crystallization; however more content FVAR had a lower ΔE and K_g because FVAR powders acted as heterogeneous nuclei in the nucleation of crystallization and facilitated the crystallization of PBT. The crystallization ability followed the order: PBT > PBT/FVAR6 > PBT/FVAR3 > PBT/FVAR1 when undercooling was considered.     

热塑性聚酰亚胺与聚醚醚酮共混物的等温结晶动力学

采用熔融共混方法制备了热塑性聚酰亚胺(TPI)与聚醚醚酮(PEEK)的共混物; 用示差扫描量热分析(DSC)研究了共混物的等温结晶动力学. 分别采用Avrami方程和Hoffman-Lauritzen方程分析共混物的等温结晶动力学、端表面自由能(σe)和分子链折叠功(q). 结果表明, 加入TPI后PEEK的结晶速率降低, 结晶活化能、σe和q均增加. 但这些数值的变化与TPI含量不呈线性关系, 并从共混物的相容性和表面形貌给出了可能的解释.     

Morphology and non-isothermal crystallization of dynamically vulcanized PP/EPDM blends in situ compatibilized via magnesium dimethacrylate

Polypropylene/ethylene-propylene-diene rubber (PP/EPDM) blends in situ compatibilized by magnesium dimethacrylate (MDMA) were fabricated via peroxide-induced dynamic vulcanization. Scanning electron microscope observation indicated that the size of cross-linked EPDM particles decreased with incorporation of MDMA. Polarizing Optical Microscope (POM) analysis suggested that the spherulite size of PP phase decreased sharply with incorporation of MDMA during dynamic vulcanization. The Pseudo-Avrami, Ozawa and Mo's models were applied to analyze the non-isothermal crystallization kinetics of the composites. The analyzed data indicated that the crosslinked EPDM particles and homopolymerized MDMA acted as heterogeneous nucleating agents, which enhanced the crystallizability and decreased the spherulite size of the PP phase. In addition, the non-isothermal crystallization activation energy (ΔE) was calculated through the Kissinger and Friedman methods, and the ΔE value was found increase with incorporation of MDMA.     

Effect of Phosphorus-Nitrogen Intumescent Flame Retardant on Structure and Properties of Poly(propylene)

Summary : Phosphorus-nitrogen intumescent product (R₂₀₀₀) was filled into polypropylene (PP) as a flame retardant. The neat PP and flame-retarded PP blends were studied for their structural and mechanical properties after verification of the flame retardancy character of blends. In this paper, the influence of incorporation of different amount (5%, 10%, 15%, 20%, and 25%) of R₂₀₀₀ was studied. The flame retardancy is evaluated by limiting oxygen index (LOI) value, which is enhanced from 17.5 for pure PP to 22.7 for the blend comprising 15% intumescent product, phosphorus-nitrogen based (R₂₀₀₀). The thermal degradation behaviour of the PP/R₂₀₀₀ blends was investigated using thermogravimetric analysis (TGA) under nitrogen (N₂) and oxygen (O₂) atmospheres. The influence of the R₂₀₀₀ on the PP crystallization was examined by X-ray diffraction (XRD) and differential scanning calorimetry (DSC). Further, the mechanical properties of the materials were studied by dynamic mechanical analysis (DMA). The incorporation of the flame retardant had no effect on the crystallization of the neat polymer and the mechanical properties of the materials remained unaffected.     

Non-isothermal crystallization and crystalline structure Of PP/POE blends

Polypropylene (PP) /ethylene-octene copolymer (POE) blends with different content of POE were prepared by mixing chamber of a Haake torque rheometer. The crystallization behaviors and crystal structure of PP/POE blends were systematically investigated by differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and polarized optical microscopy (POM). The results showed that PP spherulites became defective and the crystallization behavior was influenced intensely with the introduction of POE. At the low content of POE, the addition of POE decreases the apparent incubation period (Δt _i) and the apparent total crystallization period (Δt _c) of PP in blends due to the heterogeneous nucleation of POE, and small amount of β-form PP crystals form because of the existence of POE. However, at high content of POE, the addition of POE decreases the mobility of PP segments due to their strong intermolecular interaction and chain entanglements, resulting in retarding the crystallization of PP, decreasing in the amount of β-form PP crystals, and increasing in Δt _i and Δt _c of PP in blends.     

Poly(butylene terephthalate)/poly(ε-caprolactone) blends: Influence of PCL molecular mass on PBT melting and crystallization behavior

The isothermal crystallization kinetics and melting behavior of poly(butylene terephthalate) (PBT) in binary blends with poly(ε-caprolactone) (PCL) was investigated as a function of PCL molecular mass by differential scanning calorimetry and optical microscopy. The components are miscible in the melt when oligomeric PCL (M_w = 1250) is blended with PBT, whereas only partial miscibility was found in mixtures with higher molecular mass (M_w = 10,000 and 50,000). The equilibrium melting point of PBT in the homopolymer and in blends with PCL was determined through a non-linear extrapolation of the T_m = f(T_c) curve. The PBT spherulitic growth rate and bulk crystallization rate were found to increase with respect to plain PBT in blends with PCL1250 and PCL10000, whereas addition of PCL50000 causes a reduction of PBT solidification rate. The crystallization induction times were determined by differential scanning calorimetry for all the mixtures through a blank subtraction procedure that allows precise estimation of the crystallization kinetics of fast crystallizing polymers. The results have been discussed on the basis of the Hoffman-Lauritzen crystallization theory and considerations on both the transport of chains towards the crystalline growth front and the energy barrier for the formation of critical nuclei in miscible and partially miscible PBT/PCL mixtures are widely debated.     

Nano/micro-scale morphologies of semi-interpenetrating poly(ε−caprolactone)/tung oil polymer networks: Isothermal and non−isothermal crystallization kinetics

The isothermal and non-isothermal crystallization kinetics of pure poly(ε−caprolactone) (PCL) and its blends with crosslinked tung oil were investigated as a function of composition, crystallization temperature, and heating rate using differential scanning calorimetric (DSC). The PCL/tung oil semi-interpenetrating polymer networks of different compositions were prepared via cationic polymerization of tung oil in the presence of homogenous solutions of PCL. This unique and relatively new in-situ polymerization and compatibilization blending technique created nano/micro-scale morphologies that cannot be obtained with the traditional melt-processing and/or solvent casting methods. Blends with different miscibility, phase behaviors, and morphologies (miscible, partially miscible, and immiscible) were observed as a function of composition with a constant concentration of boron trifluoride diethyl etherate (BFE) cationic initiator. The morphology of the semi-interpenetrating polymer networks was performed using scanning electron microscopy (SEM). Miscible blends with a single T_g for PCL ≤ 10 wt.%. were observed. While, on the other hand, partially miscible blends with two distinct T_gs and nanoscale morphologies and average particle sizes as small as 100 nm were observed for blends with 20 ≤ PCL wt.% ≤ 30. Immiscible blends with microscale highly interconnected, co-continuous two-phase morphology and two distinct T_gs were detected for 50 wt.% PCL. Both isothermal and non-isothermal crystallization kinetics were strongly influenced by the different miscibility and morphology of the blends. The isothermal and non-isothermal crystallization kinetics of PCL/tung oil blends were analyzed on the basis of Avrami and modified Avrami approaches, respectively. A substantial decrease in the isothermal (longer half time) and non-isothermal (T_m shifted to lower temperature) crystallization kinetics was observed as the concentration of PCL increased in the blends up to 30 wt.% due to the partially miscibility of the blends in this composition range. In a contrast, for 50 wt.% PCL blend, a considerable increase in the crystallization kinetics (isothermal and non-isothermal) was detected due to the highly interconnected, co-continuous two-phase morphology.     

Influence of microcrystalline cellulose fiber (MCCF) on the morphology of poly(3-hydroxybutyrate) (PHB)

Biopolymer composites were prepared from poly(3-hydroxybutyrate) (PHB)/microcrystalline cellulose fiber (MCCF)/plastiziers/poly(vinyl acetate) by melt extrusion. The morphology, crystal structure, and non-isothermal crystallization of these composites were investigated by polarized optical microscopy (POM), differential scanning calorimetry, Fourier transform infrared spectrometer, and wide-angle X-ray diffraction. The results of DSC indicate that the addition of small amount of MCCF improved the crystallization rate. Non-isothermal crystallization shows that the composites 1 and 2 have lower crystallization half time (t _{0 .5}) than that of pure PHB. Higher MCCF contents in PHB (composite 4) lead to a decrease in the crystallization rate. POM micrographs show that the MCCF were well dispersed in the PHB matrix and served as a nucleating agent with a strong change in PHB morphology. Increasing the isothermal crystallization temperature above 120 °C, leads to the formation of banded spherulites with large regular band spacing. Decreasing the isothermal crystallization temperature below 100 °C produces more and small spherulites.     

Enhanced crystallization of poly(d-lactide) by xylan esters

The crystallization behavior of poly(d-lactide) loaded with xylan propionate (XylPr) and xylan butyrate (XylBu) was investigated. Non-isothermal crystallization study revealed that the crystallization temperature (T_c) of PDLA decreased by almost 30 °C when loaded with 1% XylPr or XylBu. PDLA blends containing 0.1% xylan ester produced similar results. Isothermal crystallization study suggests faster rate of crystallization of the PDLA blends as indicated by their t_1/2 values. The X_c values of the PDLA blends were also higher as compared to neat PDLA. However, the PDLA blends still possessed lower degrees of haze due to the presence of smaller spherulites. Based on TMA, PDLA blends exhibited better thermal stability than neat PDLA.