Effect of treatment on the thermal conductivity and thermal diffusivity of oil‐palm‐fiber‐reinforced phenolformaldehyde composites

The thermal conductivity and thermal diffusivity of oil‐palm‐fiber‐reinforced untreated (Sample 1) and differently treated composites were measured with the transient plane source technique at room temperature and under normal pressure. All the composites were 40% oil‐palm fiber by weight. The fibers were treated with alkali (Composite 2), silane (Composite 3), and acetic acid (Composite 4) and reinforced in a phenolformaldehyde matrix. The thermal conductivity and thermal diffusivity of the composites increased after treatment to different extents. The thermal conductivity of the treated fibers as well as of the untreated fibers was calculated theoretically. The model results show that the thermal conductivity of the untreated fiber was smaller than the thermal conductivity of the treated fibers. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 916–921, 2000     

Effect of Fiber Treatment on Dimensional Stability and Chemical Resistance Properties of Hybrid Composites

In this work, oil palm empty fruit bunch (EFB) and jute fibers were treated by 2-hydroxy ethyl acrylate (2-HEA) to enhance interaction with the epoxy matrix in hybrid composites. Hybrid composites were fabricated by the hand lay-up technique by reinforcing chemical-treated oil palm EFB and jute fibers in an epoxy matrix. Physical (density, void content, water absorption, and thickness swelling) and chemical resistance properties of treated hybrid composites were characterized. Chemically treated oil palm EFB/jute fiber reinforced hybrid composites display better dimensional stability (water absorption and thickness swelling) and chemical resistance as compared to untreated hybrid composites.     

Influences of coupling agent on thermal properties, flammability and mechanical properties of polypropylene/thermoplastic polyurethanes composites filled with expanded graphite

In this study, polypropylene (PP)/thermoplastic polyurethanes (TPU) filled with inorganic intumescent flame retardant expanded graphite (EG) was prepared by melt blending in a twin-screw extruder. The thermal stability, fire retardancy, mechanical properties, and fracture morphology of PP/TPU composites with treated and untreated EG were investigated by thermogravimetric analysis, cone calorimeter, and scanning electron microscope. The results showed that both untreated and treated EG can greatly enhance the thermal stability and fire resistance of polymer matrix materials. Compared with untreated EG, treated EG can further improve the flame retardancy of the composites. For example, treated EG can further reduce the heat release rate, total heat release, and CO emissions of the composites in the combustion. Surface treatment of EG could significantly improve elongation at break and impact strength of PP/TPU/EG composites due to its enhanced interfacial adhesion and the good dispersion of EG particles in the polymer matrix.     

Effect of alkali treatment on mechanical and thermal properties of Kenaf fiber-reinforced thermoplastic polyurethane composite

In this study, a composite of thermoplastic polyurethane reinforced with short Kenaf fiber (Hibiscus cannabinus) was prepared via melt-blending method using Haake Polydrive R600 internal mixer. Effect of various sodium hydroxide NaOH concentrations, namely 2, 4 and 6% on tensile, flexural and impact strength was studied. Mean values were determined for each composite according to ASTM standards. Tensile, flexural and impact strength negatively correlates with higher concentrations of NaOH. Scanning electron microscope (SEM) was used to examine the surface of both treated and untreated fibers as well as fracture surface of tensile specimens. Morphology of treated and untreated fibers showed a rougher surface of treated fibers. It also showed that some of high concentrations of NaOH treated fibers have NaOH residues on their surface. This was confirmed by energy dispersive X-ray point shooting performed on the same SEM machine. Morphology of surface of fracture indicated that untreated composite had a better adhesion. Treated and untreated fibers as well as composites were characterized using Fourier transform infrared spectroscopy (FTIR). FTIR of treated fibers showed that NaOH treatment resulted in removal of hemicelluloses and lignin. FTIR also showed that untreated composite has more H-bonding than all treated composites. Thermal characteristic studies using thermogravimetry analysis and differential scanning calorimetry showed that untreated composite was more thermally stable than treated composites.     

Thermal and mechanical characteristics of polyurethane/curaua fiber composites

Polyurethane composites reinforced with curaua fiber at 5, 10 and 20% mass/mass proportions were prepared by using the conventional melt-mixing method. The influence of curaua fibers on the thermal behavior and polymer cohesiveness in polyurethane matrix was evaluated by dynamic mechanical thermal analysis (DMTA) and by differential scanning calorimetry (DSC). This specific interaction between the fibers and the hard segment domain was influenced by the behavior of the storage modulus E′ and the loss modulus E″ curves. The polyurethane PU80 is much stiffer and resistant than the other composites at low temperatures up to 70°C. All samples were thermoplastic and presented a rubbery plateau over a wide temperature range above the glass transition temperature and a thermoplastic flow around 170°C.     

Surface treatment of Basalt fiber for use in automotive composites

Balancing the performance, durability and safety requirements of automotive systems with the regulatory landscape in an environment of climate change has accelerated the search for sustainable fiber reinforced polymer composites for automobile structures. Glass fiber reinforced thermoplastic polymer composites (GFRP) are widely used in certain structures like front end modules and liftgate; However, they cannot be used in more demanding applications due to their low mechanical properties. Carbon fiber reinforced thermoplastic polymer composites (CFRP) are promising candidates for applications like bonnet, but their use is constrained by cost. Basalt fiber reinforced thermoplastic polymer composites (BFRP) are sustainable materials that can be positioned between GFRP and CFRP in terms of performance and cost-effectiveness. The mechanical performance of the BFRP depend on the quality of the fiber-matrix interface that aids in efficient load transfer from the matrix to the fiber. Typically, basalt fibers are inert in nature and need treatments to improve its adhesion to polymeric matrices. The major chemical treatments that are reviewed in this article include matrix functionalization, silane treatment, functionalized nanomaterial coating and plasma polymerization. The physical treatments reviewed include plasma treatment and milling. It is evident that chemically treating the basalt fiber with a functionalized nanomaterial yields BFRP with a good stiffness – toughness balance that can be used for challenging metal replacements as also in new emerging areas like sensing and 3D printing.     

Synthetic organic fibers — reinforced thermoplastics I

The interfacial adhesion between fibers as reinforcing fillers and thermoplastic matrices is a key requirement for obtaining effective reinforcement. Therefore, in situ polymerization of styrene onto polyethyleneterephthalate and in situ bulk polymerization of the same monomer on aromatic polyamide (Kevlar-aramid) fibers were carried out. In both cases, divinyl benzene was used as crosslinking agent in order to ensure the presence of reasonable amount of covalently bonded and nonextractable polystyrene on and/or onto the fibers. This treatment enhances the interfacial adhesion of investigated fibers to polystyrene matrix. The fibers were located in the matrix in continuous and uniaxially aligned form using a new injection moulding technique. A relation between the per cent change in weight of treated polyethyleneterephthalate and relative increase in the tensile strength of corresponding treated fiber-polystyrene composites was established. Some factors affecting the interfacial adhesion between investigated fibers and polystyrene matrix were discussed.     

Novel Thermoplastic Composites from Commodity Polymers and Man-Made Cellulose Fibers

Summary: A new class of fibre reinforced commodity thermoplastics suited for injection moulding and direct processing applications has been developed using man-made cellulosic fibres (Rayon tire yarn, Tencel, Viscose, Carbacell) and thermoplastic commodity polymers, such as polypropylene (PP), polyethylene (PE), high impact polystyrene (HIPS), poly(lactic acid) (PLA), and a thermoplastic elastomer (TPE) as the matrix polymer. For compounding, a specially adapted double pultrusion technique has been employed which provides composites with homogeneously distributed fibres. Extensive investigations were performed with Rayon reinforced PP in view of applications in the automotive industry. The Rayon-PP composite is characterized by high strength and an excellent impact behaviour as compared with glass fibre reinforced PP, thus permitting applications in the field of engineering thermoplastics such as polycarbonate/acrylonitrile butadiene styrene blends (PC/ABS). With the PP based composites the influence of material parameters (e.g. fibre type and load, coupling agent) were studied and it has been demonstrated how to tailor the desired composite properties as modulus and heat distortion temperature (HDT) by varying the fibre type or adding inorganic fillers. Man-made cellulose fibers are also suitable for the reinforcement of further thermoplastic commodity polymers with appropriate processing temperatures. In case of PE modulus and strength are tripled compared to the neat resin while Charpy impact strength is increased five-fold. For HIPS mainly strength and stiffness are increased, while for TPE the property profile is changed completely. With Rayon reinforced PLA, a fully biogenic and biodegradable composite with excellent mechanical properties including highly improved impact strength is presented.     

PMVS/SiO2复合体系中粒子表面处理对动态粘弹特性的影响

粘弹性是高分子材料最本质的特征,其与高分子结构的关系一直是多组分高分子材料研究的热点。目前,对于填料增强聚硅氧烷体系的研究主要集中于填料在聚合物中的分散以及增强机理等方面,而有关不同填料表面特性体系的粘弹响应的研究报道尚不多见．在前文报道未经表面处理的超细SiO2填充聚甲基乙烯基硅氧烷(Polymethylvinylsiloxane,PMVS)的粘弹性研究的基础上,本文采用双(γ-三乙氧基硅基丙基)四硫化物IBis(3-triethoxysilyl)tetrasul{ane,TESPT]对SiO2进行表面处理,并采用溶液共混法制备样品,研究了经表面处理的SiO2填充PMVS体系的动态粘弹行为,并探讨了其结构变化与粘弹响应的关系。     

Effect of ethylene-co-vinyl acetate-glycidylmethacrylate and cellulose microfibers on the thermal,rheological and biodegradation properties of poly(lactic acid) based systems

The properties and biodegradation behavior of blends of poly(lactic acid) (PLA) and ethylene-vinyl acetate-glycidylmethacrylate copolymer (EVA-GMA), and their composites with cellulose microfibers (CF) were investigated. The blends and composites were obtained by melt mixing and the morphology, phase behavior, thermal and rheological properties of PLA/EVA-GMA blends and PLA/EVA-GMA/CF composite films were investigated as a function of the composition. The disintegrability in composting conditions was examined by means of morphological, thermal and chemical analyses to gain insights into the post-use degradation processes. The results indicated a good compatibility of the two polymers in the blends with copolymer content up to 30 wt.%, while at higher EVA-GMA content a phase separation was observed. In the composites, the presence of EVA-GMA contributes to improve the interfacial adhesion between cellulose fibers and PLA, due to interactions of the epoxy groups of GMA with hydroxyls of CF. The addition of cellulose microfibers in PLA/EVA-GMA system modifies the rheological behavior, since complex viscosity increased in presence of fibers and decreased with an increase in frequency. Disintegration tests showed that the addition of EVA-GMA influence the PLA disintegration process, and after 21 days in composting conditions, blends and composites showed faster degradation rate in comparison with neat PLA due to the different morphologies induced by the presence of EVA-GMA and CF phases able to allow a faster water diffusion and an efficient PLA degradation process.     

Effect of Oil Palm and Jute Fiber Treatment on Mechanical Performance of Epoxy Hybrid Composites

In this work, oil palm empty fruit bunch (EFB) and jute fibers were treated with 2-hydroxy ethyl acrylate (2-HEA) to improve interfacial bonding of oil palm EFB and jute fibers with epoxy matrix. Hybrid composites were fabricated by incorporation of modified oil palm EFB and jute fibers into an epoxy matrix by the hand lay-up technique. Mechanical (flexural and impact) and morphological properties of modified hybrid composites were measured. Results indicated that flexural and impact properties of modified fiber–reinforced hybrid composites improved as compared to untreated hybrid composites due to better fiber/matrix interfacial bonding, which was confirmed by scanning electron microscopy. We confirmed that treated oil palm/jute hybrid composite may be fabricated by advanced techniques such as resin transfer molding, extrusion, and injection molding for industrial applications in the automotive sector.     

Preparation and characterization of nematic polyazomethine/single‐walled carbon nanotube composites prepared by in situ polymerization

The synthesis and characterization of a series of nematic SWNT‐polyazomethine composites are described. The composites were prepared by in situ polymerization in the presence of 1 wt % of chemically modified SWNTs in such a way that they were either dispersed or covalently bonded to the polymeric matrix. The presence of the SWNTs did not alter the thermal behavior of the polymer matrix and, therefore, highly oriented fibers could be melt‐extruded from the composites at moderate temperatures, as revealed by structural and morphological studies. Preliminary tests on tensile properties indicate that strength and stiffness were improved when compared with fibers without CNTs, particularly when SWNTs were covalently bonded to the polymeric matrix. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2361–2372, 2009     

Characteristics of kenaf fibre/epoxy composites subjected to thermal degradation

Kenaf fibres are receiving much attention in the natural fibre composite industry due to its potential as polymer reinforcements. However, like all natural fibres, kenaf fibres have lower thermal resistance as compared to synthetic fibres. In this current work, the characteristics of kenaf fibre/epoxy composites, both treated and untreated using alkalization process, exposed to high temperature were studied. Thermogravimetric analysis (TGA) was used to study the thermal decomposition behaviour of treated and untreated kenaf/epoxy composites as well as their components, kenaf fibre and neat epoxy from room temperature up to 600 °C. The weight loss and physical changes of these samples were observed through furnace pyrolysis. Surface morphology of the composites after degradation was observed using scanning electron microscopy (SEM). The results from the TGA showed that the addition of kenaf fibres into the epoxy slightly improves both the charring and thermal stability of the samples. However, it was observed that alkalization causes reduction in these behaviours for the kenaf/epoxy composite. Generally, increased exposure time causes higher weight loss of the composites only up to 150 °C. At higher temperature, duration of exposure has little influence on the weight loss. Fibre-matrix debondings were observed on degraded samples implying mechanical degradation of the composites had occurred.     

Electrospinning of poly(trimethylene terephthalate)/carbon nanotube composites

Poly(trimethylene terephthalate) (PTT) nanocomposites containing carbon nanotubes (CNTs) with different surface structure and aspect ratio were prepared by melt compounding for electrospinning. The dispersion state of the CNTs in the composites was then examined utilizing rheology tools. The results show that carboxylic surface functionalized CNTs present better dispersion in the matrix than hydroxy surface functionalized CNTs because the former has stronger affinity to the PTT. Besides surface functionalization, the aspect ratio of CNTs is also vital to their final dispersion. The CNTs with lower aspect ratio are dispersed as individuals or small bundles while those with higher aspect ratio are dispersed mainly as flocs with large hydrodynamic radius, showing higher effective volume fraction. The presence of CNTs has a large influence on the morphologies of electrospun fiber and on the appearances of CNTs in the fibers. In the presence of CNTs with lower aspect ratio, continuous composite fibers are obtained. But the structure of those continuous fibers highly depends on the surface group of CNTs. Carboxylic surface functionalized CNTs are well embedded by the PTT and oriented along the fiber axis during electrospinning, leading to bead-free and uniform fiber morphology; while hydroxy surface functionalized CNTs show tortuous conformations with less orientation in the fibers, and as a result, the obtained fibers show beaded and misshaped morphologies. In the case of higher aspect ratio, however, the CNTs prefer to exist as entanglements or knots in the streamlines, and thereby only beaded or even uncontinuous fibers are obtained. Therefore, the formation and fiber morphology of PTT/CNT composite fibers obtained by electrospinning strongly depend on the surface functional groups of the CNTs, as well as on the CNT structure.     

Matrices for mono-material composites (MMC). The case of poly(ethylene terephthalate)

The use of the same thermoplastic polymer for both the matrix and the filler in the preparation of composites is very attractive, because such composites are in principle fully recyclable. Recently it has been reported the preparation of a mono-material composite (MMC) made of polypropylene to be used in automobile parts. In this work we report on the preparation and characterization of matrices for quasi MMC made of poly(ethylene terephthalate) (PET). Particularly we found PET copolymers containing isophthalate (IPA) units adequate to be used as matrix.     

碳纳米管/聚丙烯腈原液的制备及可纺性

通过原位聚合的方法制备了碳纳米管／聚丙烯腈复合材料原液,并采用湿纺成型工艺制得碳纳米管／聚丙烯腈复合材料纤维。与共混工艺相比较,采用该方法制得的碳纳米管／聚丙烯腈复合材料碳纳米管在聚丙烯腈基中分散均匀,具有较好的可纺性。     

Influence of silica nanoparticles combined with zinc phosphinate on flame retardant properties of PET

Zinc phosphinate (Exolit OP950), nanosilica particles and polyethylene terephthalate (PET) have been blended and thereafter melt‐spinned to develop a new flame retardant (FR) system for PET textiles. The effects of the two types of nanosilica fillers on the wettability, dispersibility and thermal properties were studied to determine how the degree of hydrophilicity affects the PET matrix. The influence of the blends on thermal transitions has been investigated by differential scanning calorimetry (DSC), the thermal stability of the polymer/FR blend composites has been assessed by thermogravimetric analysis (TGA) and cone calorimetry has been used to study the fire reaction. It was noticed that the nanoparticles have a limited influence on the thermal transitions of the PET matrix, but zinc phosphinate acted as a plasticizer and a compatibilizer for the more hydrophobic particles. Thermogravimetric analysis results showed that the addition of silica particles and FR compound improves slightly the thermal stability of the PET systems under nitrogen and air atmospheres. Furthermore, it was noticed that the incorporation of nanoparticles gives almost no improvement in the PET fire reaction from cone calorimeter experiments. However, in the presence of Exolit OP950, the systems acted as FR in PET films and knitted structures. The heat release rate during the combustion decreased, and the thermal behaviors of these structures were closed to those with 10% wt of Exolit OP950. Copyright © 2017 John Wiley & Sons, Ltd.     

Effect of Chemical Modifications of Fibers on Tensile Properties of Epoxy Hybrid Composites

Treatment of oil palm empty fruit bunch (EFB) and jute fibers is carried out by using 2-hydroxy ethyl acrylate (2-HEA) to increase the interfacial bonding of fibers with the epoxy matrix. Fourier transform-infrared (FT-IR) spectroscopy and scanning electron microscopy (SEM) were used to measure the change of surface composition of the fibers after treatment. Modified oil palm and jute fibers were used as reinforcements for epoxy matrix to fabricate hybrid composites by the hand lay-up technique. Tensile and morphological properties of hybrid composites were studied, and tensile properties of hybrid composites prepared from chemically treated oil palm/jute fibers were found to be better than those of untreated hybrid composites. SEM micrographs disclose that interfacial bonding between fiber and matrix significantly improved in the hybrid composites. Developed hybrid composites can be exploited as alternative materials for development of automotive and structural components instead of synthetic fiber–reinforced polymer composites.     

Recycled carbon fiber reinforced poly(butylene terephthalate) thermoplastic composites: fabrication,crystallization behaviors and performance evaluation

The thermoplastic composites based on poly(butylene terephthalate) (PBT) and recycled carbon fiber (RCF) were prepared through simple melt compounding by a twin‐screw extruder. An effective approach was utilized to clean and treat the RCF surface with a concentrated solution of nitric acid and then a solution of diglycidyl ether of bisphenol A as macromolecular coupling agent so as to improve the interfacial adhesion between the RCF and PBT matrix. As a result, the reinforcing potential of the RCF was enhanced substantially, and the mechanical properties, heat distortion temperature, and thermal stability of PBT could be significantly improved by incorporating this surface‐treated RCF. The morphologies of fracture surfaces indicated that the RCF achieved a homogeneous dispersion in the PBT matrix due to a good interfacial interaction between fiber and PBT. The investigations on the crystallization behaviors and kinetics demonstrated that the RCF acted as a nucleation agent for the crystallization of PBT, and the crystallization rate and nucleation density of PBT were increased remarkably due to the heterogeneous nucleating effect of RCF in the matrix. These features may be advantageous for the enhancement of mechanical properties, heat resistance, and processability of PBT‐based composites. This study may provide a design guide for carbon fiber‐reinforced PBT composites with a great potential as well as a low cost for industrial and civil applications. Copyright © 2012 John Wiley & Sons, Ltd.     

Banana fiber-reinforced biodegradable soy protein composites

Banana fiber, a waste product of banana cultivation, has been used to prepare banana fiber reinforced soy protein composites. Alkali modified banana fibers were characterized in terms of density, denier and crystallinity index. Fourier transformed infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and thermogravimetric analysis (TGA) were also performed on the fibers. Soy protein composites were prepared by incorporating different volume fractions of alkali-treated and untreated fibers into soy protein isolate (SPI) with different amounts of glycerol (25%–50%) as plasticizer. Composites thus prepared were characterized in terms of mechanical properties, SEM and water resistance. The results indicate that at 0.3 volume fraction, tensile strength and modulus of alkali treated fiber reinforced soy protein composites increased to 82% and 963%, respectively, compared to soy protein film without fibers. Water resistance of the composites increased significantly with the addition of glutaraldehyde which acts as cross-linking agent. Biodegradability of the composites has also been tested in the contaminated environment and the composites were found to be 100% biodegradable.