Comparison of static and fatigue interlaminar testing methods for continuous fiber reinforced polymer composites

Two different interlaminar fatigue testing methods have been compared by testing a carbon fiber reinforced epoxy (CF/EP) composite and a carbon fiber/multiwalled carbon nanotube reinforced epoxy (CF/MWCNT/EP) hybrid nanocomposite. The first, conventional fatigue testing method was the end-notched flexure (ENF) test, which was used as a reference. The second, novel technique was the fatigue interpretation of the double-notch shear (DNS) test. Both tests have been performed with static and cyclic loading to compare the evaluated properties of the different systems, the effect of transition from cyclic to fatigue loading and to demonstrate if the complex ENF test can be replaced by the simpler DNS test.The test results showed the slight beneficial effect of the nanoreinforcement in both static and cyclic load conditions, and the possibility to use the DNS test for fatigue testing of continuous fiber reinforced composites. The SEM micrographs taken of the fracture surfaces of the composites after the different interlaminar tests provide valuable data on the interlaminar failure phenomena of hybrid nanocomposites in both static and fatigue loading conditions.     

Nondestructive damage assessment in fiber reinforced composites with the pulsed ultrasonic polar scan

This study investigates the use of both amplitude and time-of-flight based pulsed ultrasonic polar scan (P-UPS) as a sophisticated non-destructive damage sensor for fiber reinforced composites. Focus is put on stiffness related damage phenomena, which are in general difficult to monitor nondestructively, and their associated signature in the P-UPS image. Various composite samples, with different damage states, have been inspected at multiple material spots with the P-UPS technique. The results demonstrate the capability of the P-UPS method to obtain a unique signature of the local material damage characteristics. Several indicators in the acquired P-UPS images have been identified from which the type and level of material degradation can be obtained. The P-UPS extracted characteristics are fully supported by simulations, conventional tests as well as visual inspection.     

Improved non-destructive testing of carbon fiber reinforced polymer (CFRP) composites using pulsed thermograph

Pulsed thermography (PT) is a popular non-destructive testing (NDT) technique for defect detection in carbon fiber reinforced polymer (CFRP) composites. However, non-uniform backgrounds commonly observed in thermal images often reduce the detection power of PT. For background removal, mathematical morphology (MM), originally proposed for the analysis of geometrical structures, is adopted in this paper. After noise reduction, the non-uniform backgrounds in each image are conveniently constructed by MM. By subtracting the backgrounds from the original data, improved NDT is achieved. Experiment results show the effectiveness of the proposed method, where the defects in the CFRP specimen are more clearly identified.     

Synergetic effects of carbon nanotube and graphene addition on thermo-mechanical properties and vibrational behavior of twill carbon fiber reinforced polymer composites

The effect of carbon based nanoparticles addition, such as Multi Wall Carbon Nanotube (MWCNTs) and Graphene Nano Platelets (GNPs), on mechanical and thermal properties of Carbon Fiber Reinforced Polymer Composites (CFRPs) was experimentally investigated. 2/2 twill woven carbon textile was used to fabricate the CFRP samples. The main aim of this study was to improve the weak interface behavior of carbon fibers with polymers by using its own nanoparticles in the structure of CFRPs. The obtained results from thermal tests, such as storage modulus, loss factors, glass transition temperature and loss weight percentage, were compared to reveal the influence of nanoparticles in the structure of CFRPs. The effects of MWCNTs and GNPs addition on natural frequency and damping ratio of multi scale composites were studied by using vibrational tests. The effect of nanoparticles addition on water uptake nature of CFRPs was investigated by hydrophobicity test. The results showed that MWCNT and GNP nanoparticles improved the mechanical and dynamic behavior of CFRP composite materials by improving the modulus of elasticity, tensile strength, flexural modulus, strength, ILSS, critical buckling load, and natural frequency. Furthermore, the thermal characteristics of CFRPs, such as storage modulus, thermal stability and thermal conductivity, were improved by the addition of carbon based nanoparticles. It was observed that the MWCNT multi scale composites had better performance than the GNP. According to the results of hydrophobicity test, the addition of MWCNTs enhanced the hydrophobic nature while the GNPs increased the hydrophilic nature of CFRPs.     

Composites of UHMWPE fiber reinforced PU/epoxy grafted interpenetrating polymer networks

Several polyurethane-modified epoxy resins (PU/DGEBA-g-IPNs) were synthesized and characterized through a series tests, including differential scanning calorimetry and mechanical property measurements, such as tensile, Izod, bending and shear strengths were investigated in the study. The PU/DGEBA-g-IPNs and neat DGEBA as matrices for UHMWPE fiber-reinforced and aramid fiber-reinforced composites were prepared for comparison of their mechanical properties. The degree of plasma treatment, the polyurethane content, and the type of polyol in the polyurethane within the matrix of the composite were investigated through mechanical and bulletproof testing.     

Additive manufacturing of continuous carbon fiber reinforced poly-ether-ether-ketone with ultrahigh mechanical properties

Continuous carbon fiber reinforced poly-ether-ether-ketone (CCF/PEEK) composites have attracted significant interests in mission-critical applications for their exceptional mechanical properties and high thermal resistance. In this study, we additively manufactured CCF/PEEK laminates by the Laser-assisted Laminated Object Manufacturing technique, which was recently reported by the authors. The effects of laser power and consolidation speed on the flexural strength of the CCF/PEEK composites were studied to obtain the optimal process parameters. Hot press postprocessing was performed to further improve the mechanical properties of the composites. Various fiber alignment laminates were prepared, and the flexural and tensile properties were characterized. The hot press postprocessing 3D printed unidirectional CCF/PEEK composites exhibited ultrahigh flexural modulus and strength of 125.7 GPa and 1901.1 MPa, respectively. In addition, the tensile modulus and strength of the composites reached 133.1 GPa and 1513.8 MPa. The results showed that the fabricated CCF/PEEK exhibited superior mechanical performance compare to fused filament fabrication (FFF) printed carbon fiber reinforced thermoplastics (CFRTP).     

Investigation into effect of the graphene oxide addition on the mechanical properties of the fiber metal laminates

Fiber Metal Laminates (FMLs) is developing very fast with the both features of resin-based composite and metal and its property can be improved by mixing nano-scale particles as FMLs-Nano. Based on the different mixing volume fractions, this paper investigated the effect of Graphene Oxide (GO) on the mechanical properties of the FMLs with carbon fiber used, including tensile, flexural and interface shear behaviors. The interface strengthening mechanism of GO as significant filler for enhancing the carbon woven fabric based FMLs' was explored. To encourage the application range of FMLs-Nano in the fields of aircraft, aerospace and automotive etc. to form the complicated components. It was observed that the FMLs with GO (FMLs-GO) has the better tensile performance than the FMLs without GO and the Young's modulus and tensile strength of the FMLs-GO are increased by 13.5% and 11.7%, respectively. Especially, the flexural and interface shear strength can be increased up to 134.0% and 150.4% compared to the pure FMLs and the improvement mechanism was investigated mechanically and observed with scanned micrograph. This paper also provides a fundamental reference for improving the interfacial performance of different layers of FMLs-GO by using the normal preparation condition.     

Thermal and degradation behavior of fique fiber reinforced thermoplastic matrix composites

The influence of untreated and treated fique fibers on the crystallization process and thermal degradation of different thermoplastic matrix composites has been evaluated. The fique fibers have been treated with different chemicals according with the type of thermoplastic matrix employed. Additionally, a copolymer of poly(propylene) with maleic anhydride (MAPP) has been used as compatibilizer. The treatments introduce an increment on the thermal stability of fique fibers respect to untreated fibers. Crystallization is affected by the presence of fique fibers showing important differences for each type of composites. Fiber presence has an important influence on the matrix morphological characteristics, as observed by dynamical mechanical analysis. This revised version was published online in August 2006 with corrections to the Cover Date.     

A Raman microscopy study of stress transfer in high-performance epoxy composites reinforced with polyethylene fibers

Raman spectroscopy is shown to be a very powerful method for the study of stress transfer in epoxy composite materials reinforced with high-performance polyethylene (PE) fibers. We found that the stress transfer length as determined by Raman spectroscopy is substantially shorter for a plasma-treated fiber than for an untreated one. A shorter stress transfer length indicates stronger interactions between fiber and matrix. Furthermore, the stress transfer length was higher for a PE fiber/epoxy matrix cured at a higher temperature.     

Fluorescence confocal microscopy as effective testing method of polypropylene fibers and single polymer composites

Single polymer composites are special type of composite made solely of one polymer. They are characterized by promising mechanical properties but the manufacturing process is very difficult to scale to mass production. In this paper a method of testing polymer fibers and single polymer composites was developed. The method provides fast and nondestructive detection of structural defects in fibers and delamination in single polymer composites, therefore it can be applied to quality control of the fibers as well as composites. The method based on the laser scanning confocal microscopy, that uses laser to scan the surface of the specimen and detect light of wavelength longer than laser beam. The results show that the luminescence occur only in the defected or delaminated spots of the sample. Raman and IR spectroscopies were used to analyze the source of the luminescence. The study indicates that the influence of impurities, additives and effects of chemical degradation of polymer doesn’t lead to luminescence of the specimen. As the explanation of the effect mechanical stress assisted photoluminescence was proposed.     

Tensile mechanical properties of basalt fiber reinforced polymer composite under varying strain rates and temperatures

High-strength woven fabrics and polymers are ideal materials for use in structural and aerospace systems. It is very important to characterize their mechanical properties under extreme conditions such as varying temperatures, impact and ballistic loadings. In this present work, the effects of strain rate and temperature on the tensile properties of basalt fiber reinforced polymer (BFRP) were investigated. These composites were fabricated using vacuum assisted resin infusion (VARI). Dynamic tensile tests of BFRP coupons were conducted at strain rates ranging from 19 to 133 s⁻¹ using a servo-hydraulic high-rate testing system. Additionally, effect of temperature ranging from −25 to 100 °C was studied at the strain rate of 19 s⁻¹. The failure behaviors of BFRP were recorded by a Phantom v7.3 high speed camera and analyzed using digital image correlation (DIC). The results showed that tensile strength, toughness and maximum strain increased 45.5%, 17.3% and 12.9%, respectively, as strain rate increased from 19 to 133 s⁻¹. Moreover, tensile strength was independent of varying temperature up to 50 °C but decreased at 100 °C, which may be caused by the softening of epoxy matrix and weakening of interfaces between fibers and matrix when the glass transition temperature was exceeded.     

On the strain measurement and stiffness calculation of carbon fibre reinforced composites under quasi-static tensile and tension-tension fatigue loads

The applicability of different strain measurement techniques for carbon/epoxy laminates under quasi-static tensile and tension-tension fatigue loads was studied. Strain gauges, mechanical extensometers, digital image correlation and 2 D camera systems were applied on laminates tested at angles of 0°, 45°, 60°, 90° and ±45°. In addition, displacements recorded by the servo-hydraulic piston were monitored and compared to local strain measurement techniques. Representative examples that illustrate characteristics and limits of each technique in quasi-static and fatigue tests are discussed. Influences of the respective method of strain measurement, the specimen surface, fibre direction and processes in the specimens during tests on the recorded stress-strain behaviour and on the calculated stiffness are presented. Recommendations for accurate strain measurement of anisotropic laminates based on the results are made.     

Interfacial adhesion and shear behaviors of aramid fiber/polyamide 6 composites under different thermal treatments

Aramid fiber (AF) reinforced by polyamide (PA) composites are excepted to have good interfacial matching due to their similar chemical interactions of hydrogen bonding. Thus, polarizing optical microscope (POM), transverse fiber bundle (TFB) test, and droplet micro-debonding technique were respectively performed to characterize interfacial crystallization, adhesion and shear behaviors of AF/PA6 composites with different thermal treatments. Both interface adhesion and AF fibrillation are enhanced with decreasing cooling rate or increasing annealing temperature due to the increased interfacial transcrystallization interaction. However, fast cooled interface also presents a high interfacial shear strength (IFSS) due to favorable normal residual stress. The apparent IFSS is believed to be a result of competition between crystallization enhancing interfacial interaction, interfacial mismatching aggravating debonding, and an uncertain residual stress positive or negative for load transfer. TFB failure mechanism including AF fibrillation and kinking are schematically presented. Fibrillation strength of AF is found to follow Weibull distribution evaluated by droplet micro-debonding technique.     

Study on the evaluation of mechanical and thermal properties of natural sisal fiber/general polymer composites reinforced with nanoclay

Composite materials, made by replacing traditional materials, are used because of their capability to produce tailor-made, desirable properties such as high tensile strength, low thermal expansion, and high strength to weight ratio. The need for the development of new materials is essential and growing day by day. The natural sisal/general polymer (GP) reinforced with nanoclay composites has become more attractive due to its high specific strength, light weight, and biodegradability. In this study, sisal–nanoclay composite is developed and its mechanical properties such as tensile strength, flexural strength, and impact strength are evaluated. The interfacial properties, internal cracks, and internal structure of the fractured surface are evaluated using scanning electron microscope. The thermal disintegration of composites are evaluated by thermogravimetric analysis. The results indicate that the incorporation of nanoclay in sisal fiber/GP can improve its properties and can be used as a substitute material for glass fiber-reinforced polymer composites.     

A review on flammability of epoxy polymer,cellulosic and non‐cellulosic fiber reinforced epoxy composites

Natural fiber is well‐known reinforcement filler in polymer‐matrix composites. Composite components like organic polymers and natural fibers are natural fire conductors as the natural fiber consists of cellulose, hemicellulose, and lignin, and hence are as highly flammable as wood. Natural fiber reinforced composite materials are progressively being used in a variety of applications where their fire response is a hazardous consideration, for example, in the automotive (transportation) and building‐construction industries. As a result, an awareness of their performance or response during a fire and the use of conventional fire retardants are of great importance, as they are subject to thermal decomposition when exposed to intensive high heat or fire sources. In this review paper, fire flammability is the main concern for cellulosic and non‐cellulosic fiber‐reinforced polymer composites, especially epoxy composites. This paper reviews the literature on the recent developments in flammability studies concerning polymers, epoxy polymers, cellulosic‐fibers, and non‐cellulosic fiber‐reinforced epoxy bio‐composites. The prime objective of this review is to expand the reach of “fire retardants for polymer materials and composites” to the science community, including physicists, chemists, and engineers in order to broaden the range of their applications. Copyright © 2015 John Wiley & Sons, Ltd.     

Design of thermal hybrid composites based on liquid crystal polymer and hexagonal boron nitride fiber network in polylactide matrix

Development of high thermally conductive and electrically insulative composites is of interest for electronic packaging industry. Advancements in smaller and more compact electronic devices required improvements in packing materials, including their weight, thermal conductivity, and electrical resistivity. In addition, with the increasing environmental awareness, the usage of green (bio‐based) alternatives was equally important. In the present study a hybrid based on fibers of highly concentrated hexagonal boron nitride (hBN) in liquid crystal polymer (LCP) matrix were fabricated. These hybrids were formed by arranging hBN platelets into LCP fiber form to reach high filler concentration and then randomly mix it in polylactide (PLA) matrix. With appropriate filler interaction within the hybrid, thermal conductivity similar to that of pure fiber could be achieved. Filler interaction may be tailored by optimizing the fibers aspect ratio. This study demonstrated the effect of random fillers in fibers shape in increasing the overall thermal conductivity of PLA polymeric hybrid using hBN and LCP fibers. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 457–464     

Preparation,characterization and properties of fiber reinforced composites using silicon‐containing hybrid polymers

A novel glass fiber reinforced composite was prepared by using silicon‐containing hybrid polymers, poly(methylhydrogen‐diethynylsilyene) (PMES) and poly(phenylethynyl‐silyloxide‐phenylborane) (APABS), as matrix resins. The curing behavior and rheological properties of the matrix resins were investigated by differential scanning calorimetry (DSC) and rotational rheometer. The dynamic viscoelastic properties, mechanical properties, and microstructures of the composites were studied by dynamic mechanical analysis (DMA), universal testing machine (UTM), and scanning electron microscopy (SEM), respectively. The results show that the composite can be well cured between 200 and 300 °C through reactive groups like Si‐H, N‐H, and C≡C units, the possible thermosetting mechanism is also proposed. The composites exhibit excellent mechanical properties with bending strength reach up to 261 and 178 MPa before and after heat‐treating, respectively. SEM analysis clearly indicates that crack in the matrix, matrix/fiber interface debonding, and fiber pull out are predominate failure mechanism for the composites which are heat‐treated in different temperatures. All these obtained results can give theoretical guiding reference for their further applications. Copyright © 2016 John Wiley & Sons, Ltd.     

Interfacial and wetting properties of carbon fiber reinforced epoxy composites with different hardeners by electrical resistance measurement

In this research, interfacial and wetting properties of N,N,N,N-tetraglycidyl-4,4-diaminodiphenylmethane (TGDDM) epoxy resin with two hardeners with different chemical structure were evaluated by electrical resistance (ER) measurement. The heat of reaction of TGDDM epoxy with the two different hardeners, 33 and 44 di-amino di-phenyl sulphone (DDS), was analyzed by differential scanning calorimetry (DSC). The TGDDM epoxy exhibited different mechanical properties with the two different DDS hardeners. Combined ER, wetting measurements and the microdroplet test were used for evaluating the spreading effect and interfacial shear strength (IFSS) of carbon fiber (CF) reinforced TGDDM epoxy composites with these different hardeners. The heat of reaction and mechanical properties of TGDDM/DDS were influenced by the chemical structure and different free volumes of the epoxy resins. The relationships between the ER-wetting results and the IFSS were internally consistent. Ultimately it was demonstrated that ER measurements makes it possible to estimate the interfacial and wetting properties of CF reinforced epoxy composites.     

High strain rate compression testing of intra-ply and inter-ply hybrid thermoplastic composites reinforced with Kevlar/basalt fibers

In this study, the influence of hybridization on the compression response of thermoplastic matrix-based composites under high strain rate loading was investigated. The intra-ply and inter-ply hybrid composites were manufactured with Kevlar/Basalt yarns as the reinforcements with Polypropylene as a matrix. Cylindrical composite specimens were laser cut from the flat compression moulded laminates. The composite specimens were loaded under high strain rate using split-Hopkinson pressure bar setup at strain rates ranging from 2815/s to 5481/s. The study revealed differences in the rate-dependent growth of peak stress, peak strain and toughness with the strain rate. Intra-ply hybrid composites with alternate weaving of Kevlar and basalt yarns exhibited highest peak stress as compared to the Inter-ply hybrid composites (alternate layers of Kevlar and basalt fabrics) and another intra-ply composite containing Kevlar in the warp and basalt in the weft direction. Whereas in inter-ply hybrid composite, with Kevlar as the loading face attained higher stress, while composite with Basalt as the loading face attained higher strain. SEM micrographs revealed that Kevlar on the loading face can bear the impact with lesser delamination as compared to the Basalt on the loading face. Damage studies revealed that Kevlar fiber surface loading results in higher stress as compared to basalt (brittle) surface loading with lower overall damage.     

Interfacial strength and mechanisms of silicone resin composites reinforced with 2 different polyhedral oligomeric silsesquioxanes/carbon fiber hybrids

Grafting nanoscale reinforcement onto macrolevel carbon fiber (CF) surface is an efficient approach to improve interfacial strength and properties of composites. In the research, 2 different polyhedral oligomeric silsesquioxanes (POSS)/CF hybrids have been prepared by a facile 2‐step method. Carbon fiber was grafted with aniline groups by aryl diazonium reaction using water as the reaction medium, and then separately functionalized with glycidyllsobutyl POSS (EP0418) or glycidyl POSS (EP0409) by the chemical bonding. Characterization of fiber surface structures before and after modification confirmed the covalent bonding nature between both kinds of POSS and CF. Atomic force microscopy images showed the uniform distributions of EP0418 or EP0409 modified on the fiber surface and the similar enhanced degree of surface roughness (89.3 and 88.7 nm). Dynamic contact angle tests showed that EP0409‐grafted CF (CF‐g‐EP0409) had lower contact angles and higher surface free energy than those of EP0418‐grafted CF (CF‐g‐EP0418). Interfacial strength and hydrothermal aging resistance of composites enhanced significantly after POSS modification, especially for CF‐g‐EP0409 composites. Interfacial reinforcing mechanisms of composites reinforced with 2 different POSS/CF hybrids have also been analyzed and compared.