Mixed-matrix membranes composed of Matrimid and mesoporous ZSM-5 nanoparticles

Mixed-matrix membranes were prepared from Matrimid^® and mesoporous ZSM-5 nanoparticles containing crystalline ZSM-5. The ideal selectivity for H₂/N₂ separation increased from 79.6 for pure Matrimid^® to 143 at 10% loading, while the selectivity of O₂/N₂ increased from 6.6 for pure Matrimid^® to 10.4 at 20% loading. The ideal H₂/CH₄ separation factor increased from 83.3 to 169 at 20% loading. The results suggest that the mesopores of the ZSM-5 material provide good contact between the nanoparticles and the polymer, since the polymer chains can penetrate into the mesopores. The micropores of ZSM-5 crystals provide size and shape selectivity.     

ZSM-5 zeolite single crystals with b-axis-aligned mesoporous channels as an efficient catalyst for conversion of bulky organic molecules

The relatively small and sole micropores in zeolite catalysts strongly influence the mass transfer and catalytic conversion of bulky molecules. We report here aluminosilicate zeolite ZSM-5 single crystals with b-axis-aligned mesopores, synthesized using a designed cationicamphiphilic copolymer as a mesoscale template. This sample exhibits excellent hydrothermal stability. The orientation of the mesopores was confirmed by scanning and transmission electron microscopy. More importantly, the b-axis-aligned mesoporous ZSM-5 shows much higher catalytic activities for bulky substrate conversion than conventional ZSM-5 and ZSM-5 with randomly oriented mesopores. The combination of good hydrothermal stability with high activities is important for design of novel zeolite catalysts. The b-axis-aligned mesoporous ZSM-5 reported here shows great potential for industrial applications.     

Amine-functionalized mesoporous ZSM-5 zeolite adsorbents for carbon dioxide capture

ZSM-5 type zeolite with mesoporous structure was prepared and then amine-functionalized with tetraethylenepentamine (TEPA) by wet impregnation method to form a series of CO₂ adsorbents (ZTx). The structural properties of ZSM-5 and ZTx were characterized by XRD, FTIR, TGA/DTG, nitrogen adsorption/desorption, SEM and EDX techniques. The adsorption capacity of the adsorbents with different amine loading was measured at a temperature from 40 to 100 °C and the adsorption capacity of ZT7 was 1.80 mmol/g at 100 °C. The adsorption process and mechanism were studied by fitting the experimental data used the three adsorption kinetic models, and a complex physical and chemical mixing process was produced as the amine entered the surface and pore size of the zeolite. The high adsorption selectivity at 10% CO₂ concentration and the stability of the five adsorption desorption cycles indicated that ZT7 is a suitable and promising CO₂ adsorbent for the purification of industrial flue gas.     

Bread-template synthesis of hierarchical mesoporous ZSM-5 zeolite with hydrothermally stable mesoporosity

A hierarchical mesoporous ZSM-5 zeolite has been synthesized by using starch-derived bread as a meso-template. The obtained mesoporous ZSM-5 was characterized with X-ray diffraction (XRD), nitrogen sorption, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and thermogravimetric (TG)/differential thermal analysis (DTA) techniques. Hydrothermal treatments revealed that the mesoporosity in hierarchical mesoporous ZSM-5 exhibited excellent hydrothermal stability. Catalytic tests showed that hierarchical mesoporous ZSM-5 was more active than conventional zeolite of ZSM-5 in catalytic cracking of 1,3,5-tri-isopropylbenzene. Hydrogen adsorption measurements showed hierarchical mesoporous ZSM-5 had a higher storage capacity than the conventional ZSM-5.     

多级孔ZSM-5分子筛的合成及其在甲醇脱水制二甲醚反应中的应用

以四丙基氨为微孔模版剂,阳离子高分子聚合物为介孔模版剂,合成了具有多级介孔的ZSM-5分子筛,并用于甲醇气相脱水合成二甲醚.结果表明,加入阳离子高分子聚合物后,合成的HZSM-5分子筛样品既保持了其MFI典型结构,又呈现了多级介孔特征;随着阳离子高分子聚合物模板剂加入量的增加,其多级介孔特征更为明显.具有多级介孔的HZSM-5分子筛表现出比常规微孔HZSM-5分子筛高的反应稳定性和二甲醚选择性,这主要是由于其织构和酸性的双重作用.     

无溶剂法合成ZSM-5/SiC整体式催化剂制备生物燃料

传统合成整块载体负载分子筛催化剂的方法是水热法,这样往往伴随水资源浪费和釜内空间利用率低的问题.本文报道了应用无溶剂法在蜂窝结构的碳化硅(SiC)表面原位生长ZSM-5分子筛.进一步采用该法将Pd纳米粒子限域在ZSM-5分子筛内,合成Pd@ZSM-5/SiC双功能催化剂,并在油酸甲酯加氢反应中表现出较高的活性和高碳烷烃选择性.结果发现,Pd@ZSM-5/SiC表现出高选择性和耐久性,这归因于SiC优异的传质和导热特性.X射线衍射、扫描电子显微镜和氮气吸附等结果表明,通过无溶剂法合成的分子筛具有很高的结晶度和纯度;高分辨透射电镜结果表明,在Pd@ZSM-5和Pd@ZSM-5/SiC催化剂中,Pd纳米粒子均被良好封装,并且粒径无明显差别,因此排除金属活性中心粒径的干扰.油酸甲酯的直接加氢脱氧/脱羧可以制备具有高附加值的长链碳氢化合物,而碳氢化合物的裂解通常会伴随着低碳化合物等副产物的生成.我们比较了两种催化剂在350-500℃的转化率和高碳烷烃的选择性差异.在相同反应条件下,Pd@ZSM-5/SiC催化剂上油酸甲酯转化率始终高于Pd@ZSM-5.例如在450℃,Pd@ZSM-5和Pd@ZSM-5/SiC的转化率分别为97.6%和78.2%,当温度提升至500℃,Pd@ZSM-5/SiC将油酸甲酯完全转化,而Pd@ZSM-5的转化率仅为88%.在350℃时,Pd@ZSM-5/SiC以脱羧反应为主,其中C17和C18的选择性分别为67.3%和20.1%,C6-12和C13-16选择性分别为2.4%和5.0%.相比之下,Pd@ZSM-5催化剂C17的选择性为39.4%,C18的选择性为13.2%,C6-12和C13-16选择性分别为20.2%和20.6%.由此可见,Pd@ZSM-5对于高附加值的长链碳氢化合物的选择性远低于Pd@ZSM-5/SiC;这可能与在Pd@ZSM-5催化剂上更容易发生烷烃裂解副反应有关.值得注意的是,虽然升高温度会促进碳氢化合物的裂解,但是在Pd@ZSM-5/SiC催化剂上高碳化合物依然较多.例如,在500℃时,裂解是Pd@ZSM-5催化剂上的主要反应,C1-5的选择性高达50.1%,C6-12的选择性高达37.0%;而在Pd@ZSM-5/SiC的产物中,C13-16的选择性为40.0%,C17-18的选择性更是高达16.7%.此外,在450℃的油酸甲酯加氢连续实验中,Pd@ZSM-5/SiC比Pd@ZSM-5表现出更好的耐久性,且催化剂失活后可以通过焙烧手段再生.上述结果表明,Pd@ZSM-5/SiC催化剂有利于加氢脱氧/脱羧反应制备有价值的高碳烃产品,更能抑制裂解副反应的进行.相比之下,传统的粉末催化剂对裂解产物仍具有较高的选择性,尤其是在较高的反应温度下.SiC载体的引入有利于高碳产物的传质,从而抑制了裂解反应.此外,碳化硅良好的导热性可以有效地防止催化剂在反应中的过热,同样有利于抑制碳氢化合物的裂解.     

A novel method for synthesis of mesoporous ZSM-5 from iron ore tailings

Mesoporous ZSM-5 was prepared from iron ore tailings (IOT) using a two-step process. Mesoporous MCM-41 was first synthesized using cetyltrimethylammonium bromide (CTAB) as mesoporous template and IOT as silica source. The CTAB in the as-synthesized MCM-41 was used as the mesoporogen to produce the mesoporous ZSM-5, by recrystallizing the amorphous walls of MCM-41 with tetrapropylammonium bromide (TPABr) as the structure-directing agent via solid-phase conversion. To evaluate the textural properties of mesoporous ZSM-5, the as-synthesized samples were characterized using x-ray diffraction, scanning electron microscopy, transmission electron microscopy, ²⁹Si, ²⁷Al magic angle spinning nuclear magnetic resonance spectroscopy, and nitrogen adsorption. The results show that phase separation between the surfactant and zeolite crystals was avoided in the solid-phase conversion process, which transforms the as-synthesized MCM-41 to mesoporous zeolite. Therefore, the synthetic route presented herein provides a novel method for the synthesis of mesoporous ZSM-5 from IOT.

     

Hexagonal, hollow, aluminium-containing ZSM-5 tubes prepared from mesoporous silica templates

Hexagonal hollow ZSM-5 tubes were synthesized using mesoporous silica with a worm-like morphology as the template. A new method for aluminium incorporation during the hydrothermal synthesis step was developed.     

Butene catalytic cracking to ethylene and propylene on mesoporous ZSM-5 by desilication

Mesopore ZSM-5 was prepared by alkali treatment of parent ZSM-5 zeolite and applied for butene catalytic cracking. The zeolite was treated in the NaOH solutions with different concentrations at 85 °C. XRD showed that the intrinsic MFI structure of ZSM-5 zeolite was preserved and corresponding crystallinity remained unchangeableness when ZSM-5 was treated with low concentration NaOH solutions. However, excessive NaOH led to the destruction of zeolite structure. The BET surface area increased obviously after desilication, and the N₂ adsorption/desorption curves indicated a number of mesopores generation. The experiment of butene catalytic cracking was carried out in a fixed-bed to investigate the influence of mesopores. The results showed that catalytic performances can be greatly improved through introducing the mesopores into parent ZSM-5 by alkali treatment. Highest yield of ethylene plus propylene were obtained when the treated concentration of NaOH solution is 0.1–0.2 M.     

Fabrication of mesoporous polymer monolith: a template-free approach

Mesoporous polyacrylonitrile (PAN) monolith has been fabricated by a template-free approach using the unique affinity of PAN towards a water/dimethyl sulfoxide (DMSO) mixture. A newly developed Thermally Induced Phase Separation Technique (TIPS) has been used to obtain the polymer monoliths and their microstructures have been controlled by optimizing the concentration and cooling temperature.     

Direct demonstration of enhanced diffusion in mesoporous ZSM-5 zeolite obtained via controlled desilication

A 2 orders of magnitude gas transport improvement in a medium pore ZSM-5 zeolite has been achieved upon introduction of intracrystalline mesoporosity in gradient-free crystals by desilication post-treatment in alkaline medium.     

以一种新型Gemini表面活性剂作为介孔模板剂通过转晶过程合成介孔ZSM-5分子筛

将一种新型Gemini表面活性剂,丙撑基双(十八烷基二甲基氯化铵)[C18H37(CH3)2–N+–(CH2)3–N+–(CH3)2C18H37]Cl2(C18-3-18),作为介孔模板剂用于水热法合成介孔ZSM-5分子筛.结果表明,在130 oC低温晶化即可高效合成介孔ZSM-5分子刷.C18-3-18的加入量可影响到所合成介孔ZSM-5分子筛的相对结晶度和织构性质,它的形成遵从一个转晶过程.在合成初期,凝胶中介孔模板剂C18-3-18的使用导向了介孔材料的生成;随后在TPABr的模板作用下,介孔材料慢慢转晶生成具有MFI结构的介孔ZSM-5;然后所合成的介孔ZSM-5晶粒进一步长大并聚集形成块状颗粒,同时产生晶间介孔.C18-3-18作为介孔导向剂不仅可用于合成介孔ZSM-5分子筛,也可用于其它介孔分子筛的合成中.     

Direct synthesis of ordered mesoporous ZSM-5 zeolites from in situ crystallization of carbonaceous SBA-15

Two types of ordered mesoporous ZSM-5 zeolites with different mesopores were synthesized by a two-step method. First,carbonaceous SBA-15 was produced by in situ carbonization of SBA-15/P123 composite. Then the obtained SBA-15/C composite was transformed into crystallized mesoporous ZSM-5 by impregnation TPAOH followed by steam-assisted crystallization. The final calcined samples synthesized with typical SBA-15/P123 precursor showed a wormlike morphology with the mean mesopore size of 4.6 nm, while samples synthesized with the addition of trimethylbenzene as swelling agent in the precursor exhibited the morphology of microsphere with the mesopore size of about 9.5 nm. Both two types of mesoporous ZSM-5 zeolites exhibited large surface area and mesopore structure. The steam-assisted crystallization(SAC) was performed with lower consumption of solvents. This two-step method may also be suitable for synthesizing other ordered mesoporous zeolites used as catalysts in some catalytic processes.     

Molecular simulation of RMM: ordered mesoporous SBA-15 type material having microporous ZSM-5 walls

SBA-15 is a novel porous material with uniform size mesopores arranged in a regular pattern. The adjacent mesopores are connected to each other by microporous walls. The major disadvantages of these materials are that the walls are amorphous and have low thermal, hydrothermal, and mechanical stability. Recently, there have been a few attempts to either coat the walls of SBA-15 by microporous crystalline zeolites or to fabricate SBA-15 using CMK-3 in such a way that the walls are made up of ZSM-5. The present work provides a first-ever study of RMM (replicated mesoporous materials, which are SBA-15 like ordered mesoporous materials with walls made up of ZSM-5) using molecular modeling. A random orientation of the unit cells and the distribution of sizes of the supercells located at nucleation sites would be ideal to model the RMM. However, such a study would introduce more uncertainties with regard to voids between the individual supercells, noncrystalline silica, and the location of active sites where the nucleation occurs. In a simpler model studied in the present work, the walls of SBA-15 were made up of regularly arranged ZSM-5 having the same orientation. The structure was characterized by estimating the nitrogen accessible area/volume by Connolly surfaces, small-angle and wide-angle X-ray diffraction patterns, methane adsorption, and ice as a probe to study the pore structure. It was found that RMMs have significantly higher methane adsorption capacity compared to SBA-15 and the majority of methane is adsorbed in the microporous walls of RMM. Further research in the field of RMM is needed to obtain the details of zeolitic wall structure.     

Comparative study on pore structures of mesoporous ZSM-5 from resorcinol-formaldehyde aerogel and carbon aerogel templating

Resorcinol-formaldehyde aerogels and carbon aerogels of different mesoporosities have been used as templates for preparing bimodal zeolites of mesopores. Samples were thoroughly characterized with X-ray diffraction, field emission scanning electron microscopy, thermogravimetric analysis, X-ray photoelectron spectroscopy, N(2) adsorption at 77 K, as well as FT-IR spectroscopy and (29)Si nuclear magnetic resonance spectroscopy. The mesoporous ZSM-5 zeolites have additional mesopores of 9-25 nm in widths and 0.07-0.2 cm(3)/g in volumes, besides their perfect inherent micropores. Experimental results show the mesoporous systems of the finally obtained zeolites can be influenced by proper preparation of resorcinol-formaldehyde aerogels and carbon aerogels through solution chemistry. Consequently, zeolites of tunable mesoporosities can be prepared with this unique methodology.     

杂原子ZSM－5、ZSM－11和ZSM－48型分子筛的合成

在Na₂O-SiO₂-M_xO_y-H₂O体系中,以HMDA为模板剂用动态法和静态法合成了Ti-ZSM-48型分子筛,首次以85%(wt)HMDA+15%(wt)TPA⁺为模板剂用低温陈化的静态法合成了第四周期过渡金属杂原子M-ZSM-5型分子筛,并与以HMDA、TPA⁺为模板剂合成M-ZSM-5和以TBA⁺为模板剂合成M-ZSM-11进行了对比研究。利用XRD技术跟踪晶体生长过程,考查了模板剂、合成方法、pH值、Na⁺含量等因素对晶化动力学的影响,得出了合成各种杂原子分子筛的最佳条件。各种测试均表明杂原子进入了分子筛骨架。     

Theoretical ONIOM2 study on pyridine adsorption in the channels and intersection of ZSM-5

The structures of the acid sites in the channels and intersections of H-, Li-, and Na-ZSM-5 (ZSM = zeolite socony mobil) and their interactions with pyridine molecule have been computed by using three corresponding models containing 22 tetrahedral sites. The calculated adsorption energies of pyridine in the intersection regions of H-, Li-, and Na-ZSM-5 are 197.0, 172.5, and 122.3 kJ/mol, respectively, in good agreement with the respective experimental values of 200 +/- 5, 155-195, and 120 kJ/mol, while those in the straight and sinusoidal channels are much smaller (157.9 and 127.6, 152.2 and 149.4, and 150.4 and 109.9 kJ/mol, respectively). These indicate that the most probable adsorption site for pyridine in ZSM-5 is the acidic site located in the intersection region. The structural parameters of the adsorption complexes show that the acidic proton in the three models of H-ZSM-5 has been transferred to the nitrogen of pyridine, while in alkali cation-exchanged ZSM-5, the coordination of the alkali cation to the nitrogen atom of pyridine dominates the overall interaction. In addition, the adsorption complexes were further stabilized by the long-range electrostatic interaction between the positively charged pyridine hydrogen atoms and the negatively charged lattice oxygen atoms of the zeolite framework. In the intersection regions of H-, Li-, and Na-ZSM-5, the coordination energy of the charge-compensating cation to the pyridine nitrogen amounts to 58, 60, and 68% of the total adsorption energy, respectively, while another 42, 40, and 32%, respectively, is due to long-range electrostatic interactions. This indicates that the zeolite lattice framework surrounding the adsorption site has important contributions to the adsorption energy of the pyridine molecule.     

Fabrication and characterization of hexagonal mesoporous silica monolith via post-synthesized hydrothermal process

Large-sized, optical transparent mesostructured Brij 56/silica monolith has been fabricated using a lyotropic liquid crystal of Brij 56 (C₁₆EO₁₀) as a template and TMOS as a silica source, combined with a optimizing sol-gel process and a hydrothermal aging process. By programmed temperature drying and calcinations, translucent mesoporous silica monolith with two-dimensional hexagonal structure (P6mm) has bee obtained. The ordered mesoporous silica monoliths have been characterized by small-angle X-ray diffraction, transmission electron microscopy (TEM), and nitrogen adsorption, which shows that the materials have a highly ordered two-dimensional hexagonal mesostructure with the high specific surface area of 837 m² · g⁻¹ and narrow pore distribution with a mean BJH pore diameter of 2.73 nm. Based on calculations and differential scanning calorimetry and thermogravimetric analyses, the action mechanism of the hydrothermal aging process has been proposed: the 100°C hydrothermal conditions and autogenous 2.3 atm pressure promote the condensation and dehydration of silanol groups, with the result that cross-linking degree, the flaws and moisture content in gels are reduced notably. Those processes guarantee the integrity of gels in the following drying process.     

A strategy to incorporate monodispersed PbS nanoparticles into ordered mesoporous silica monolith

A new synthetic procedure has been developed for the preparation of ordered mesoporous silica monoliths doped with uniform PbS nanoparticles (NPs). Ordered mesoporous silica monoliths functionalized with thiol groups have been synthesized through co-condensation method in a lyotropic liquid crystalline system. Thiol groups on the interior wall facilitate the incorporation of Pb²⁺ cations and the formation of PbS NPs inside the ordered mesopores. Combined analysis results indicate that the PbS NPs with a uniform particle size of about 2.5 nm are mostly confined inside the ordered pores of hosts. A great blue shift in the absorbance spectrum has been observed, which shows an obvious quantum confinement effect.     

Ozone-Assisted Catalysis of Toluene with Layered ZSM-5 and Ag/ZSM-5 Zeolites

This paper presents a new type of ozone-assisted catalysis for toluene decomposition. The different catalytic activities of ZSM-5 and Ag/ZSM-5 were incorporated into a layered catalyst with a tandem configuration. Instead of increasing the amount of metal catalyst, the layered catalyst was formed, which had an equal amount of bare ZSM-5 and Ag/ZSM-5 and could achieve both high toluene conversion and CO₂ selectivity concurrently. The properties of each catalyst were evaluated with respect to toluene conversion, formation of intermediates, CO₂ selectivity and ozone demand factor. The bare ZSM-5 exhibited higher toluene conversion than the Ag/ZSM-5, while its activity toward deep oxidation was limited. However, the Ag/ZSM-5 was found to be effective for the deep oxidation of reaction intermediates (HCOOH and CO). Separate oxidation tests with HCOOH and CO revealed that the ZSM-5-supported Ag nanoparticles could oxidize the HCOOH and CO in the absence of ozone, which was not possible with the bare ZSM-5. Plausible pathways for the oxidation of toluene with O₃ over ZSM-5 and Ag/ZSM-5 were proposed based on the experimental evidence.