Structure and properties of the regenerated cellulose membranes prepared from cellulose carbamate in NaOH/ZnO aqueous solution

Regenerated cellulose (RC) membranes were prepared from cellulose carbamate—NaOH/ZnO aqueous solutions by coagulating with H₂SO₄ solution. Structure, morphology and properties of the membranes were investigated by using scanning electron micrograph (SEM), X-ray diffraction, Fourier transform infrared spectroscopy, flow rate method, and tensile testing. The results from SEM and water permeability revealed that the pore size and water permeability of the membranes in wet state changed drastically as a function of the concentration of H₂SO₄ and coagulation temperature, whereas they hardly changed with the coagulation time. RC membranes coagulated with the relatively dilute H₂SO₄ solution at relatively low temperature exhibited better mechanical properties. This work provided a promising way to prepare cellulose membranes with different pore sizes and good physical properties.     

Structure and properties of blend membranes prepared from cellulose and alginate in NaOH/urea aqueous solution

Regenerated cellulose (RC)/alginic acid (AL) blend membranes were satisfactorily prepared from 6 wt % NaOH/4 wt % urea aqueous solution by coagulating with 5 wt % CaCl₂ aqueous solution, and then treated with 3 wt % HCl. Morphology, crystallinity, mechanical properties, and thermal stability of the membranes were investigated by scanning electron microscopy (SEM), IR and UV spectroscopes, X‐ray diffraction, tensile tests, and thermogravimetric analysis (TGA). The RC/AL blends were miscible in all weight ratios of cellulose to alginate. The membranes have homogeneous mesh structures, and the mesh sizes of the blend membranes (200–2000 nm) significantly increased with increasing alginate content. The crystalline state of the AL membrane prepared from 6 wt % NaOH/4 wt % urea aqueous solution was broken completely, and the crystallinity of the blend membranes decreased with an increase of AL. Comparing with AL membranes, the tensile strength and breaking elongation of the blend membranes were obviously improved in dry and wet states. Therefore, the RC/AL blends offer a promising way of alginate as separate and functional materials used in the wet state. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 451–458, 2001     

Behavior of cellulose in NaOH/Urea aqueous solution characterized by light scattering and viscometry

Cellulose was dissolved in 6 wt % NaOH/4 wt % urea aqueous solution, which was proven by a ¹³C NMR spectrum to be a direct solvent of cellulose rather than a derivative aqueous solution system. Dilute solution behavior of cellulose in a NaOH/urea aqueous solution system was examined by laser light scattering and viscometry. The Mark–Houwink equation for cellulose in 6 wt % NaOH/4 wt % urea aqueous solution at 25 °C was [η] = 2.45 × 10^?2 weight‐average molecular weight (M_w)^0.815 (mL g^?1) in the M_w region from 3.2 × 10⁴ to 12.9 × 10⁴. The persistence length (q), molar mass per unit contour length (M_L), and characteristic ratio (C_∞) of cellulose in the dilute solution were 6.0 nm, 350 nm^?1, and 20.9, respectively, which agreed with the Yamakawa–Fujii theory of the wormlike chain. The results indicated that the cellulose molecules exist as semiflexible chains in the aqueous solution and were more extended than in cadoxen. This work provided a novel, simple, and nonpollution solvent system that can be used to investigate the dilute solution properties and molecular weight of cellulose. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 347–353, 2004     

Influence of finishing oil on structure and properties of multi-filament fibers from cellulose dope in NaOH/urea aqueous solution

Cellulose multi-filament fibers have been spun successfully on a pilot plant scale, from a cellulose dope in 7 wt% NaOH/12 wt% urea aqueous solution pre-cooled to −12 °C. Coagulation was accomplished in a bath with 10 wt% H₂SO₄/12 wt% Na₂SO₄ and then 5 wt% H₂SO₄ aqueous solution. By using different finishing oil, including H₂O, 4% glycerol aqueous solution, 2% polyvinyl alcohol (PVA) aqueous solution, 2% polyethylene glycol octyl phenylether (OP) aqueous solution, mobol and 2%glycerol/1%PVA/1%OP aqueous solution (PGO), we prepared six kinds of the cellulose multi-filaments, with tensile strength of 1.7–2.1 cN/dtex. Their structure and properties were investigated with scanning electron microscope (SEM), ¹³C NMR solid state, wide-angle X-ray diffraction (WAXD) and tensile testing. The cellulose fibers treated with PGO possessed higher mechanical properties and better surface structure than others. Interestingly, although the orientation of the cellulose multi-filaments is relatively low, the tensile strength of the single-fiber was similar to that of Lyocell. It was worth noting that the dyeability of the multi-filament fibers was superior to viscose rayon.     

Effect of wet spinning parameters on the properties of novel cellulosic fibres

Novel cellulose fibres (Biocelsol) were spun by traditional wet spinning technique from the alkaline solution prepared by dissolving enzyme treated pulp directly into aqueous sodium zincate (ZnO/NaOH). The spinning dope contained 6 wt.% of cellulose, 7.8 wt.% of sodium hydroxide (NaOH) and 0.84 wt.% of zinc oxide (ZnO). The fibres were spun into 5% and 15% sulphuric acid (H₂SO₄) baths containing 10% sodium sulphate (Na₂SO₄). The highest fibre tenacity obtained was 1.8 cNdtex⁻¹ with elongation of 15% and titre of 1.4 dtex. Average molecular weights and shape of molecular weight distribution curves of the celluloses from the novel wet spun cellulosic fibre and from the commercial viscose fibre were close to each other.     

Properties of cellulose films prepared from NaOH/urea/zincate aqueous solution at low temperature

Cellulose films were successfully prepared from NaOH/urea/zincate aqueous solution pre-cooled to −13 °C by coagulating with 5% H₂SO₄. The cellulose solution and regenerated cellulose films were characterized with dynamic rheology, ultraviolet–visible spectroscope, scanning electron microscopy, wide angle X-ray diffraction, Fourier transform infrared (FT-IR) spectrometer, thermogravimetry and tensile testing. The results indicated that at higher temperature (above 65 °C) or lower temperature (below −10 °C) or for longer storage time, gels could form in the cellulose dope. However, the cellulose solution remained a liquid state for a long time at 0–10 °C. Moreover, there was an irreversible gelation in the cellulose solution system. The films with cellulose II exhibited better optical transmittance, high thermal stability and tensile strength than that prepared by NaOH/urea aqueous solution without zincate. Therefore, the addition of zincate in the NaOH/urea aqueous system could enhance the cellulose solubility and improve the structure and properties of the regenerated cellulose films.     

Interfacial structure and properties of polyurethane/poly(methylacrylate-co-styrene) coating to regenerated cellulose film

A semiinterpenetrating polymer network (IPN) containing 72 wt % polyurethane (PU) and 6 wt % poly(methylacrylate-co-styrene) [P(MA-St)] was coated onto surfaces of regenerated cellulose (RC) film, which was prepared by coagulating a cellulose cuoxam from bagasse pulp. The interfacial structures, bonding manner, and the strength of the coated film were studied by infrared (IR),¹³C nuclear magnetic resonance (NMR), differential thermal analysis (DTA), transmission electron microscopy (TEM), and electron probe microscopy analysis (EPMA). It was shown that the RC film coated with PU/P(MA-St) has strong interfacial interactions, where covalent and hydrogen bonds are formed across the interface between cellulose and the PU/P(MA-St) coating. The interfacial structure of the coated film is regarded as a shared PU network crosslinked simultaneously with P(MA-St) and cellulose film. The tensile strength, water resistivity, and optical transmission of the coated films were considerably higher than that of the uncoated films. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 2495–2501, 1997     

Structure and properties of regenerated cellulose/tourmaline nanocrystal composite films

Nanocomposite films were successfully prepared from cellulose and tourmaline nanocrystals with mean diameters of 70 nm in a 1.5 M NaOH/0.65 M thiourea aqueous solution by coagulation with 5 wt % CaCl₂ and then a 3 wt % HCl aqueous solution for 2 min. The structure and properties of the composite films were characterized by X‐ray diffraction, scanning electron microscopy, transmission electron microscopy, dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and tensile testing. The results indicated that the tourmaline nanocrystals were dispersed in a cellulose matrix, maintaining the original structure of the nanocrystals in the composite films. The loss peaks (tan δ) in the DMA spectra and the decomposition temperatures in the DSC curves of the composite films were significantly shifted toward low temperatures, suggesting that the nanocrystals broke the partial intermolecular hydrogen bonds of cellulose, and this led to a reduction in the thermal stability. However, the nanocomposite films exhibited a homogeneous structure and dispersion of the nanocrystals. When the tourmaline content was in the range of 4–8 wt %, the composite films possessed good tensile strength (92–107 MPa) and exhibited obvious antibacterial action against Staphylococcus aureus. This work provides a potential way of preparing functional composite films or fibers from cellulose and nanoinorganic particles with NaOH/thiourea aqueous solutions. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 367–373, 2004     

Rapid dissolution of spruce cellulose in H<Subscript>2</Subscript>SO<Subscript>4</Subscript> aqueous solution at low temperature

Dissolution of cellulose is the key challenge in its applications. It has been discovered that spruce cellulose with high molecular weight (4.10 × 10⁵ g mol^?1) can be dissolved in 64 wt% H₂SO₄ aqueous solution at low temperature within 2 min, and the cellulose concentration in solution can reach as high as 5 % (w/v). FT-IR spectra and XRD spectra proved that it is a direct solvent for cellulose rather than a derivative aqueous solution system. The cold H₂SO₄ aqueous solution broke the hydrogen bonds among cellulose molecules and the low temperature dramatically slowed down the hydrolysis, which led to the dissolution of cellulose. The resultant cellulose solution was relatively stable, and the molecular weight of cellulose only slightly decreased after storage at ?20 °C for 1 h. Due to the high molecular weight of cellulose, cellulose solution could form regenerated films with good mechanical properties and transparency at low concentration (2 % w/v). This work has not only provided the new evidence of cellulose dissolution which facilitated the development of cellulose solvent, but also suggested a convenient way to directly transfer cellulose with high molecular weight into materials without structure modifications.     

A Rapid Process for Producing Cellulose Multi‐Filament Fibers from a NaOH/Thiourea Solvent System

Summary: Cellulose was dissolved rapidly in 9.5 wt.‐% NaOH and 4.5 wt.‐% thiourea aqueous solution pre‐cooled to −5 °C to prepare a transparent solution. Novel cellulose multi‐filament fibers were spun successfully, for the first time, from the cellulose dope on an extended laboratory scale. The results from ¹³C NMR, scanning electron microscopy and wide angle X‐ray diffraction (WAXD) patterns indicated that the fibers exhibited cellulose II character and possessed a circular cross‐section and smooth surface. The tensile strength of the novel fibers reached 1.9–2.2 cN · dtex⁻¹. 2D WAXD and SAXS patterns revealed that, with a drawing progress, the orientation factor increased and mechanical properties were improved.

SEM micrographs of the novel multi‐filament fibers spun from cellulose solution in a NaOH/thiourea aqueous system pre‐cooled to −5 °C on an extended laboratory scale.     

Morphology and permeability of cellulose/chitin blend membranes

A series of biodegradable cellulose/chitin blend membranes were successfully prepared from blend solution of cellulose and chitin in 9.5 wt% NaOH/4.5 wt% thiourea aqueous solution coagulating with 5.0 wt% (NH₄)₂SO₄. The influence of chitin content on the morphology and structure of the membranes was studied by scanning electron microscopy, environmental scanning electron microscopy and wide-angle X-ray diffractometry, as well as Fourier transform infrared spectroscopy. Using double-cell method and solution depletion method, the permeability and partition coefficients of three model drugs (ceftazidine, cefazolin sodium, and thiourea) were determined in phosphate buffer solution to clarify the diffusion mechanism governing transport of solutes in these membranes. Diffusion coefficients were calculated from the permeability and partition coefficients in terms of Fick's law. The effects of the chitin content, pH, ionic strength, molecular size and temperature on the drug diffusion were also studied. Our results revealed that all of the membranes had a porous-like structure. The introduction of chitin exhibited great influence on the morphology and crystal structure of the blend membranes, resulting in a significant different permeability. For the first time, a dual diffusion mechanism with some hindrance of molecular diffusion via polymer obstruction was employed to explain the transport of drugs in the membranes.     

Blend membranes from cellulose/konjac glucomannan cuprammonium solution

The blend membranes were prepared from cellulose/konjac glucomannan (KGM) cuprammonium solution by coagulating with aqueous 10 wt% NaOH solution, 20°C and 40°C water, respectively. Miscibility, pore morphology, structure, water permeability and mechanical properties of the blend membranes were investigated. The complex forms of cellulose/KGM in the mixed solutions, the effect of various coagulants and the percent content of KGM (w_KGM) on the structure and properties of the blend membrane are discussed. SEM and mechanical relaxation analysis indicate that the blend membranes are miscible in the range of 0–30 wt% of w_KGM. When w_KGM was smaller than 20 wt%, the tensil strength of the blend membrane coagulated by alkali aqueous solution was enhanced, corresponding to homogeneous structure and small pore size. However, blend membranes having a larger pore size (366 nm by SEM) and water permeability (560 ml/m² h mmHg) were obtained by coagulating the cellulose/KGM (70:30) cuprammonium solution with 40°C water, where ca. 20% of KGM as pore former were removed from the membrane.     

Synthesis and characterization of cellulose derivatives prepared in NaOH/urea aqueous solutions

We successfully synthesized hydroxypropylcellulose (HPC) and methylcellulose (MC) in high yields from cellulose in 6 wt % NaOH/4 wt % urea aqueous solutions at 25 °C. The cellulose derivatives were characterized with NMR, size exclusion chromatography/laser light scattering, gas chromatography (GC), ultraviolet, and solubility measurements in different solvents. According to the results of solution ¹³C NMR and GC, the individual degree of substitution (DS; i.e., the average number of substituted hydroxyl groups in the monomer unit) at C‐2 hydroxyl groups was slightly higher than the DS values at C‐3 and C‐6 hydroxyl groups for HPC and MC. In comparison with traditional systems, NaOH/urea aqueous solutions were proved to be a stable and more homogeneous reaction medium for preparing cellulose ether with a more uniform microstructure. The low limits for the average number of moles of the substituent groups per monomer unit and the DS value of water‐soluble HPC were 1.03 and 0.85, respectively. MC (DS = 1.48) had good solubility in both water and organic solvents, and the precipitation point occurred at about 67 °C for a 2% (w/v) aqueous solution. In this way, we could provide a simple, pollution‐free, and homogeneous aqueous solution system for synthesizing cellulose ethers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5911–5920, 2004     

The study of regenerated cellulose films toughened with thermoplastic polyurethane elastomers

Regenerated cellulose blend film with thermoplastic polyurethane (TPU) was successfully prepared by coagulating cellulose/TPU solution with water in the presence of a thermoplastic polyurethane elastomer (TPU). Compared with pristine regenerated cellulose film, the toughness and thermal stability of the blend film was significantly improved. For example, the elongation at break was increased from 11% of pristine cellulose film to 51% of blend film with 20 wt. % TPU. The 50% weight loss temperature of this blend film was increased by 33 °C compared to neat cellulose. The relaxation transition temperature of cellulose was decreased with the addition of TPU through dynamic mechanical thermal analysis. The oxygen permeability was decreased from 2.3 × 10⁻¹⁰ cm³ cm/cm² s Pa of pristine cellulose film to 0.08 × 10⁻¹⁰ cm³ cm/cm² s Pa of the blend film with 20 wt.%. TPU The X-ray diffraction spectra showed that the crystallinity of cellulose decreased with incorporation of TPU. The images of scanning electron microscope discovered that there was good compatibility between cellulose and TPU. TPU was nano-dispersed in cellulose matrix. The blend film still maintained quite good transparency.     

Sequential distillation of fission-produced radioiodine and radioruthenium from sulfuric acid solutions

Fission-produced ¹³¹I and ¹⁰³Ru radionuclides have been separated sequentially by distillation from H₂SO₄ of controlled chemical composition. The thermal-neutron irradiated uranium trioxide targets were digested in 2M NaOH solution and then, the supernatant solution was acidified to 20% H₂SO₄ with addition of a few drops of H₂O₂ solution. On boiling for 3.5 hours, ≥99.99%¹³¹I was volatilized, passed through 3M H₂SO₄ traps, and then collected in 0.1M NaOH + 0.01% Na₂S₂O₃ solution with a recovery yield of 73.6%. The product radionuclide had high radiochemical and radionuclidic purities. After separation of ¹³¹I, the fission-product solution was acidified to 40% H₂SO₄ acid containing KMnO₄ as an oxidant and boiled for 40 minutes. Ruthenium nuclides were volatilized and collected in 0.1M NaOH solution. Gamma-ray spectrometry showed that the separation and the recovery yields of ¹⁰³Ru were ≥99.99 and 65%, respectively, with ~92% radionuclidic purity, measured immediately after separation. The radionuclides of ¹³²I and ¹⁰⁶Rh were the main contaminants detected in the obtained ¹⁰³Ru product solution. This revised version was published online in July 2006 with corrections to the Cover Date.     

Cellulose nanofibers from curaua fibers

Curaua nanofibers extracted under different conditions were investigated. The raw fibers were mercerized with NaOH solutions; they were then submitted to acid hydrolysis using three different types of acids (H₂SO₄, a mixture of H₂SO₄/HCl and HCl). The fibers were analyzed by cellulose, lignin and hemicellulose contents; viscometry, X-ray diffraction (XRD) and thermal stability by thermogravimetric analysis (TG). The nanofibers were morphologically characterized by transmission electron microscopy (TEM) and their surface charges in suspensions were estimated by Zeta-potential. Their degree of polymerization (DP) was characterized by viscometry, crystallinity by XRD and thermal stability by TG. Increasing the NaOH solution concentration in the mercerization, there was a decrease of hemicellulose and lignin contents and consequently an increase of cellulose content. XRD patterns presented changes in the crystal structure from cellulose I to cellulose II when the fibers were mercerized with 17.5% NaOH solution. All curaua nanofibers presented a rod-like shape, an average diameter (D) of 6–10 nm and length (L) of 80–170 nm, with an aspect ratio (L/D) of around 13–17. The mercerization of fibers with NaOH solutions influenced the crystallinity index and thermal stability of the resulting nanofibers. The fibers mercerized with NaOH solution 17.5% resulted in more crystalline nanofibers, but thermally less stable and inferior DP. The aggregation state increases with the amount of HCl introduced into the extraction, due to the decrease of surface charges (as verified by Zeta Potential analysis). However, this release presented nanofibers with better thermal stability than those whose acid hydrolysis was carried out using only H₂SO₄.     

The dissolution of cellulose in NaOH-based aqueous system by two-step process

A new dissolution method, a two-step process, for cellulose in NaOH/urea aqueous system was investigated with ¹³C NMR, wide X-ray diffraction (WXRD), and solubility test. The two steps were as follows: (1) formation and swelling of a cellulose–NaOH complex and (2) dissolution of the cellulose–NaOH complex in aqueous urea solution. The dissolution mechanism could be described as strong interaction between cellulose and NaOH occurring in the aqueous system to disrupt the chain packing of original cellulose through the formation of new hydrogen bonds between cellulose and NaOH hydrates, and surrounding the cellulose–NaOH complex with urea hydrates to reduce the aggregation of the cellulose molecules. This leads to the improvement in solubility of the polymer and stability of the cellulose solutions. By using this two-step process, cellulose can be dissolved at 0–5 °C in contrast to the known process that requires −12 °C. Regenerated cellulose (RC) films with good mechanical properties and excellent optical transmittance were prepared successfully from the cellulose solution.     

On the stability of Al<Subscript>13</Subscript> Keggin cation in aqueous hydrogen peroxide solutions

We report the first attempt to study the behavior of the [AlO₄Al1₂(OH)₂₅(H₂O)₁₁]⁶⁺ (Al₁₃) Keggin cation (KC) in water–peroxide solutions. Addition of hydrogen peroxide into an aqueous solution containing the Al₁₃ KC reduces pH due to the acidity of hydrogen peroxide. According to the ²⁷Al NMR studies of water–peroxide solutions prepared just before the NMR experiment, with their pH adjusted to the initial value of 5.5 with aqueous NaOH, the Al₁₃ KC concentration decreases immediately once hydrogen peroxide is added to the initial system. Addition of 18.2 wt % hydrogen peroxide to the initial 0.88 mM Al₁₃ solution gives rise to a fourfold decline in Al₁₃ polyoxo cation concentration to 0.22 mM. Then, the KC concentration in the test system remains unchanged for 1 week. Large hydrogen peroxide amounts (27.9 wt % or higher) added to the initial system almost completely degrade the KC. Sodium sulfate added to the initial water–peroxide solution of Al₁₃ chloride where the hydrogen peroxide concentration is 5.5 wt % precipitates the earlier described Al₁₃ sulfate [AlO₄Al₁₂(OH)₂₅(H₂O)₁₁](SO₄)₃ · 16H₂O, where the aluminum polyoxo cation does not contain coordinated hydrogen peroxide molecules, peroxo or hydroperoxo groups as shown by X-ray diffraction.     

Effect of structural and physico-chemical features of cellulosic substrates on the efficiency of enzymatic hydrolysis

Effects of major physicochemical and structural parameters of cellulose on the rate and degree of its enzymatic hydrolysis were tested with cellulosic materials from various sources. Some different pretreatments were: mechanical (milling), physical (X-ray irradiation), and chemical (cadoxen, H₃PO₄, H₂SO₄, NaOH, Fe²+/H₂O₂). The average size of cellulose particles and its degree of polymerization had little effect on the efficiency of enzymatic hydrolysis. For samples of pure cellulose (cotton linter, microcrystalline cellulose, α-cellulose), increase in the specific surface area accessible to protein molecules and decrease in the crystallinity index accelerated the enzymatic hydrolysis (the correlation coefficients were 0.89 and 0.92, respectively). In the case of lignocellulose (bagasse), a quantitative linear relationship only between specific surface area and reactivity was observed.     

Influence of coagulation temperature on pore size and properties of cellulose membranes prepared from NaOH–urea aqueous solution

The morphology and structure of the regenerated cellulose membranes prepared from its NaOH–urea aqueous solution by coagulating with 5 wt% H₂SO₄–10 wt% Na₂SO₄ aqueous solution with different temperatures and times were investigated. The pore size, water permeability and physical properties of the membranes were measured with scanning electron micrograph (SEM), wide X-ray diffraction (WXRD), Fourier transfer infrared spectroscopy (FTIR), flow rate method, and tensile testing. The SEM observation revealed that the structure and pore size of the membranes changed drastically as a function of the coagulation temperature. The membranes coagulated at lower temperatures tended to form the relatively small pore size than those at higher temperatures. On the contrary, the membranes coagulated at different times exhibited similar pore size. Interestingly, the mean pore size and water permeability of the membranes increased from 110 nm with standard deviation (SD) of 25 nm and 12 ml h⁻¹ m⁻² mmHg⁻¹ respectively to 1,230 nm with SD of 180 nm and 43 ml h⁻¹ m⁻² mmHg⁻¹ with an increase in coagulation temperature from 10 to 60°C. However, the membranes regenerated below 20°C exhibited the dense structure as well as good tensile strength and elongation at break. The result from FTIR and ultraviolet-visible (UV-vis) spectroscopy indicated that the relatively strong intermolecular hydrogen bonds exist in the cellulose membranes prepared at lower coagulation temperatures. This work provided a promising way to prepare cellulose materials with different pore sizes and physical properties by controlling the coagulation temperature.