Melting behavior in blends of isotactic polypropylene and a liquid crystalline polymer

The influence of low contents of a liquid crystalline polymer on the crystallization and melting behavior of isotactic polypropylene (iPP) was investigated using electron and optical microscopy, differential scanning calorimetry, and X-ray diffraction. In pure iPP, the α modification was found, whereas for iPP/Vectra blends at Vectra concentration <5%, both α and β forms were observed. The amount of β phase varied from 0.23 to 0.16. Optical microscopy showed that Vectra was able to nucleate both α and β forms. Non-isothermal crystallization produces a material with a strong tendency for recrystallization of the α and β forms (αα′ and ββ′ recrystallization) leading to double endotherms for both crystalline forms in DSC thermograms. Melting thermograms after isothermal crystallization at low temperatures showed a similar behavior. At values of T_c > 119 °C for the α form and T_c > 125 °C for the β form, only one melting endotherm was observed because enough perfect crystals, not susceptible to recrystallization, were obtained. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1949–1959, 2004     

Crystal morphology of the γ (triclinic) phase of isotactic polypropylene and its relation to the α phase

γ-phase crystals of isotactic polypropylene (iPP) obtained from low-molecular-weight extracts of pyrolyzed polymers are examined by electron microscopy and electron diffraction. γ-phase crystals differ from α-phase crystals in three important respects: (i) they are elongated along the b^* rather than the a^* axis, (ii) the chain axis is inclined at 50° to the lamellar surface (indexed as 101) rather than normal to it, and (iii) they show screw dislocations, while α crystals do not. γ crystals are nucleated on the lateral (010) faces of a α crystals; the b_α and b axes are parallel. Virtually no nucleation of the α phase takes place on the γ phase, which is therefore not involved in the repetitive lamellar branching leading to iPP quadrites. Crystallization of the γ phase appears to be favored by or linked to the absence of chain folds and may be involved in the macroscopic curvature of iPP branches.     

Self-nucleation and recrystallization of isotactic polypropylene (α phase) investigated by differential scanning calorimetry

The crystallization behavior after partial or complete melting of the α phase of iPP is examined by combined differential scanning calorimetry (DSC) and optical microscopy: calorimetric results are directly correlated with corresponding morphologies of microtome sections of DSC samples. On partial melting at various temperatures (hereafter referred to as T_s) located in a narrow range (4°C) below and near T_m, the number of nuclei increases (as in classical self-nucleation experiments), by several orders of magnitude; on subsequent cooling, the crystallization peak is shifted by up to 25°C. After partial melting in the lower part of the T_s range and recrystallization, the polymers display a prominent morphology “memory effect” whereby a phantom pattern of the initial spherulite morphology is maintained. After partial melting in the upper part of the T_s range the initial morphology is erased and self-nucleation affects only the total number of nuclei. The present experimental procedures make it possible to define, under “standard” conditions, the crystallization range of the polymer and in particular, the maximum crystallization temperature achievable when “ideally” nucleated. © John Wiley & Sons, Inc.     

Melting behavior of isotactic polystyrene

The melting behavior of isotactic polystyrene, crystallized from the melt and from dilute solutions in trans-decalin, has been studied by differential scanning calorimetry and solubility measurements. The melting curves show 1, 2, or 3 melting endotherms. At large supercooling, crystallization from the melt produces a small melting endotherm just above the crystallization temperature T_c. This peak originates from secondary crystallization of melt trapped within the spherulites. The next melting endotherm is related to the normal primary crystallization process. Its peak temperature increases linearly with T_c, yielding an extrapolated value for the equilibrium melting temperature T_c° of 242 ± 1°C as found before. By self-seeding, crystallization from the melt could be performed at much higher temperature to obtain melting temperatures as high as 243°C, giving rise to doubt about the value of T_c° found by extrapolation. For normal values of T_c and heating rate, an extra endotherm appears on the melting curve. Its peak temperature is the same for both melt-crystallized and solution-crystallized samples, and independent of T_c, but rises with decreasing heating rate. From the effects of heating rate and partial scanning on the ratio of peak areas and of previous heat treatment on dissolution temperature, it is concluded that this peak arises from the second one by continuous melting and recrystallization during the scan.     

Influence of microstructure and semi-crystalline morphology on the β and γ mechanical relaxations of the metallocene isotactic polypropylene

In this work, the characteristics of the β and γ mechanical relaxations, i.e., temperature and relative intensity, of a series of metallocene iPP samples (MPP) are analysed. The hypothesis that the temperature and the intensity of the glass transition (β relaxation) and local sub-T_g motions (γ relaxation) are related mainly to chain parameters and morphology has been corroborated. On the one hand, it has been found a critical average isotactic length (n₁) around 30 propylene units, under which the β and γ dynamics are promoted with respect to the α relaxation. On the other hand, it is apparent that the features which determine the degree of constraint within the inter-lamellar region, i.e., the fraction of low-T_m crystals, drive the relative intensities of the α, β and γ relaxation processes.     

Preparation of oriented β‐form poly(L‐lactic acid) by solid‐state extrusion

Melt‐crystallized, low molecular weight poly(L ‐lactic acid) (PLLA) consisting of α crystals was uniaxially drawn by solid‐state extrusion at an extrusion temperature (T_ext) of 130–170 °C. A series of extrusion‐drawn samples were prepared at an optimum T_ext value of 170 °C, slightly below the melting temperature (T_m) of α crystals (～180 °C). The drawn products were characterized by deformation flow profiles, differential scanning calorimetry (DSC) melting thermograms, wide‐angle X‐ray scattering (WAXD), and small‐angle X‐ray scattering as a function of the extrusion draw ratio (EDR). The deformation mode in the solid‐state extrusion of semicrystalline PLLA was more variable and complex than that in the extensional deformation expected in tensile drawing, which generally gave a mixture of α and β crystals. The deformation profile was extensional at a low EDR and transformed to a parabolic shear pattern at a higher EDR. At a given EDR, the central portion of an extrudate showed extensional deformation and the shear component became progressively more significant, moving from the center to the surface region. The WAXD intensities of the (0010)_α and (003)_β reflections on the meridian as well as the DSC melting thermograms showed that the crystal transformation from the initial α form to the oriented β form proceeded rapidly with increasing EDR at an EDR greater than 4. Furthermore, WAXD showed that the crystal transformation proceeded slightly more rapidly at the sheath region than at the core region. This fact, combined with the deformation profiles (shear at the sheath and extensional at the core), indicated that the crystal transformation was promoted by shear deformation under a high pressure rather than by extensional deformation. Thus, a highly oriented rod consisting of only β crystals was obtained by solid‐state extrusion of melt‐crystallized, low molecular weight PLLA slightly below T_m. The structure and properties of the α‐ and β‐form crystals were also studied. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 95–104, 2002     

Extensional Flow‐Induced Dynamic Phase Transitions in Isotactic Polypropylene

With a combination of fast extension rheometer and in situ synchrotron radiation ultra‐fast small‐ and wide‐angle X‐ray scattering, flow‐induced crystallization (FIC) of isotactic polypropylene (iPP) is studied at temperatures below and above the melting point of α crystals (Tmα). A flow phase diagram of iPP is constructed in strain rate–temperature space, composing of melt, non‐crystalline shish, α and α&β coexistence regions, based on which the kinetic and dynamic competitions among these four phases are discussed. Above T_mα, imposing strong flow reverses thermodynamic stabilities of the disordered melt and the ordered phases, leading to the occurrence of FIC of β and α crystals as a dynamic phase transition. Either increasing temperature or stain rate favors the competiveness of the metastable β over the stable α crystals, which is attributed to kinetic rate rather than thermodynamic stability. The violent competitions among four phases near the boundary of crystal‐melt may frustrate crystallization and result in the non‐crystalline shish winning out.

     

Calorimetry in nonstandard conditions: The noncrystalline phases of linear polyethylene

A linear Union Carbide PE (UC) has been analyzed by nonstandard calorimetry with a common DSC calorimeter and a Setaram C80 calorimeter. Nonstandard calorimetry entails using a low rate of heating (0.5–1 K/min), a small mass (0.5–1.5 mg), and an open cell (O‐cell) instead of the standard C‐cell. Events in O‐cells overlap less and occur with a faster kinetics than in C‐cells. PE crystals are nascent, solution‐grown (S‐grown), press‐grown (P‐grown), and strained by extrusion. In Part A, the traces show that the phase‐changes in the melt, previously observed in a C80 calorimeter (slow T‐ramp) and characterized by ΔH_network, can be observed with a common DSC in nonstandard conditions. In Part B, the difference between the C‐ and O‐cells and the changes in the main peak enthalpy (ΔH_ortho) are of interest. The main result is that, in O‐cells, the value of ΔH_ortho around T_ortho, exceeds unambiguously in certain conditions ΔH_ortho found for perfect orthorhombic crystals. The main endotherm contains then another contribution, namely ΔH_network. Crystal reorganization during the slow T‐ramp is followed in the C‐ and O‐cells on S‐grown crystals. In O‐cells, lamellar thickening observed in the slow‐ramp is more extensive. The ease of phase‐change depends on the sample history. It is as follows: strained‐part extruded > nascent > S‐grown > P‐grown. Co‐operative chain motions are more hindered in the standard C‐cells than in the O‐cells. In Part C, lower values of m succeed in bringing phase‐changes in P‐grown (O‐cells) samples. The origin of the events is discussed: three processes are thought to contribute to the phase‐changes namely, melting of strained short‐range order, activation of vibrations in the CH₂ groups, and fast decay of chain orientation which occurs simultaneously with melting. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1932–1949, 2007     

Calorimetric analysis of the multiple melting behavior of melt-crystallized poly(l-lactic acid) with a low optical purity

The polymorphous crystallization and multiple melting behavior of poly(l-lactic acid) (PLLA) with an optical purity of 92 % were investigated after isothermally crystallized from the melt state by wide-angle X-ray diffraction and differential scanning calorimetry. Owing to the low optical purity, it was found that the disordered (α′) and ordered (α) crystalline phases of PLLA were formed in the samples crystallized at lower (<95 °C) and higher (≥95 °C) temperatures, respectively. The melting behavior of PLLA is different in three regions of crystallization temperature (T _c) divided into Region I (T _c < 95 °C), Region II (95 °C ≤ T _c < 120 °C), and Region III (T _c ≥ 120 °C). In Region I, an exothermic peak was observed between the low-temperature and high-temperature endothermic peaks, which results from the solid–solid phase transition of α′-form crystal to α one. In Region II, the double-melting peaks can be mainly ascribed to the melting–recrystallization–remelting of less stable α crystals. In Region III, the single endotherm shows that the α crystals formed at higher temperatures are stable enough and melt directly without the recrystallization process during heating.     

Quantitative structural characterization of the melting behavior of isotactic polypropylene

The melting behavior of restrained isotactic polypropylene fibers is examined quantitatively in terms of the influence the anisotropic structural state of the polymer has on the observed properties. Two endotherm peaks are observed to occur in some of the samples. The formation and location of the multiple peaks are determined by the orientation of the noncrystalline chains, and is independent of the fabrication path used to achieve that orientation. Above a certain minimum orientation of the noncrystalline chains, multiple endotherm peak formation occurs. The high-temperature endotherm (T_2M) extrapolates to an ultimate melting point for fully oriented noncrystalline chains of 220°C, while the lower-temperature endotherm (T_1M) extrapolates to an ultimate melting point of 185°C. Noncrystalline chain orientation influences the endotherm temperature through its changing configurational entropy. It is shown quantitatively that the noncrystalline polymer must be considered as plastically deformed, since rubber elasticity theory is not followed as predicted. The melting behavior of isothermally crystallized samples are also reported to further elucidate the nature of the observed endotherms.     

Correlations between microstructure of α‐row nuclei and polymorphism of shear‐induced iPP/carbon fiber cylindrite

Herein, we reported the formation mechanism of hybrid crystalline (cylindrite) in isotactic polypropylene (iPP)/carbon fiber (CF) via pulling a CF within the iPP melt. The α‐row nuclei layer closely attached to the surface of CF acts as a self‐nucleation site, rather than a heterogeneous nucleation one, to grow cylindrites. As a result, the polymorphic feature of iPP/CF cylindrite is significantly influenced by the microstructure of α‐row nuclei. With decreasing crystallization temperature (T_c), the polymorphic cylindrite changes from pure α‐form to mixed α‐/β‐form and to β‐rich form. The main characteristics of this change include: (a) the outlines of α‐row nuclei layer correspond to wave‐like, saw‐like, and straight lines; (b) the orientation level of iPP molecules in the α‐row nuclei layer become higher; (c) the α‐lamellae rearrange from loose to compact; and (d) the distance between the growth sites of β‐sectors and the surface of CF is evidently longer than in the case of α‐sectors. Moreover, this study provides a guideline for developing the interfacial enhanced iPP/CF composites through manipulation of polymorphic structure in cylindrites. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 368–377     

Specificity and versatility of nucleating agents toward isotactic polypropylene crystal phases

Nucleating agents with an ≈6.5 Å lattice parameter induced the α phase of isotactic polypropylene (iPP, α‐iPP). A 6.5 Å periodicity is also involved in the nucleating agents for the β phase of iPP (β‐iPP). The similarity in substrate periodicities suggests that some nucleating agents may induce either the α or β phase under different crystallization conditions. 4‐Fluorobenzoic acid, dicyclohexylterephthalamide, and γ‐quinacridone (the latter two are known as β‐iPP nucleators) were tested over a wide range of crystallization temperatures [up to crystallization temperature (T_c) > 145 °C]. The two former nucleating agents induce exclusively α‐iPP and β‐iPP, respectively. γ‐Quinacridone on the contrary is a versatile agent with respect to the crystal phase generated. More specifically, the same crystal face of γ‐quinacridone induces either β‐iPP or α‐iPP when T_c is below or above ≈140 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2504–2515, 2002     

Effects of β‐nucleating agent and crystallization conditions on the crystallization behavior and polymorphic composition of isotactic polypropylene/multi‐walled carbon nanotubes composites

In this study, the effects of crystallization conditions (cooling rate and end temperature of cooling) on crystallization behavior and polymorphic composition of isotactic polypropylene/multi‐walled carbon nanotubes (iPP/MWCNTs) composites nucleated with different concentrations of β‐nucleating agent (tradename TMB‐5) were investigated by differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD) and scanning electronic microscopy (SEM). The results of DSC, WAXD and SEM revealed that the addition of MWCNTs and TMB‐5 evidently elevates crystallization temperatures and significantly decreases the crystal sizes of iPP. Because of the competition between α‐nucleation (provided by MWCNTs) and β‐nucleation (induced by TMB‐5), the β‐phase crystallization takes place only when 0.15 wt% and higher concentration of TMB‐5 is added. Non‐isothermal crystallization kinetics study showed that the crystallization activation energy ΔE of β‐nucleated iPP/MWCNTs composites is obviously higher than that of pure iPP, which slightly increases with the increase of TMB‐5 concentration, accompanying with the transition of its polymorphic crystallization behavior. The results of non‐isothermal crystallization and melting behavior suggested that the cooling rate and end temperature of cooling (T_end) are important factors in determining the proportion and thermal stability of β‐phase: Lower cooling rate favors the formation of less amount of β‐phase with higher thermal stability, while higher cooling rate encourages the formation of higher proportion of β‐phase with lower thermal stability. The T_end = 100°C can eliminate the β–α recrystallization during the subsequent heating and therefore enhance the thermal stability of the β‐phase. By properly selecting TMB‐5 concentration, cooling rate and T_end, high β‐phase proportion of 88.9% of the sample was obtained. Copyright © 2014 John Wiley & Sons, Ltd.     

Isotactic polypropylene reversible crystallization investigated by modulated temperature and quasi‐isothermal FTIR

Modulated temperature techniques allow to separate the reversing and non‐reversing contributions of material transitions. To investigate reversible crystallization and melting of isotactic polypropylene (iPP) at microstructural level, in this research, modulated temperature Fourier transform infrared (MTFTIR) and quasi‐isothermal FTIR (QIFTIR) analyses are used. By following the intensity variation of iPP regularity bands, associated with 3₁ helix structures of different lengths (n repeating units), MTFTIR evidences that, independently from helix length, a reversing coil–helix transition takes place few degrees below the non‐reversing crystallization onset. By comparing spectroscopic and differential scanning calorimetry experiments performed in quasi‐isothermal conditions, the reversing transition was found to be associated with the reversible melting‐crystallization phenomenon. Moreover, QIFTIR evidences that helices of different lengths contribute differently to the reversible transition: the helices composed of n = 10 and n = 12 are active into all the explored temperature range (30–130 °C) whereas the shortest (n = 6) and the longest (n > 15) helices contribute to reversibility at T > 100 °C. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 922–931     

Melting behavior of a poly(ether‐block‐amide) copolymer melt‐crystallized under quiescent,isothermal conditions

Segmented poly(ether‐block‐amide) copolymers are typically known as polyamide‐based thermoplastic elastomers consisting of hard, crystallizable polyamide block and flexible, amorphous polyether block. The melting characteristics of a poly(ether‐block‐amide) copolymer melt‐crystallized under various quiescent, isothermal conditions were calorimetrically investigated using differential scanning calorimetry (DSC). For such crystallized copolymer samples, their crystalline structures under ambient condition and the structural evolutions upon heating from ambient to complete melting were characterized using ambient and variable‐temperature wide‐angle X‐ray diffractometry (WAXD), respectively. It was observed that dependent of specific crystallization conditions, the copolymer samples exhibited one, two, or three melting endotherms. The ambient WAXD results indicated that all melt‐crystallized copolymer samples only exhibited γ‐form crystals associated with the hexagonal habits of the polyamide homopolymer, whereas variable‐temperature WAXD data suggested that upon heating from ambient, a melt‐crystallized copolymer might exhibit so‐called Brill transition before complete melting. Based on various DSC and variable‐temperature WAXD experimental results obtained in this study, the applicability of different melting mechanisms that might be responsible for multiple melting characteristics of various crystallized PEBA copolymer samples were discussed. It was postulated that the low (T _m1) endotherm was primarily because of the disruption of less thermally stable, short‐range ordered structure of amorphous polyamide segments of the copolymer, which was only formed after the completion of primary crystallization via so‐called annealing effects. The intermediate (T_m2) and high (T_m3) endotherms were attributed to the melting of primary crystals within polyamide crystalline microdomains of the copolymer. The appearance of these two melting endotherms might be somehow complicated by thermally induced Brill transition. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2035–2046, 2008     

Crystallization of trans-1,4-polyisoprene

Crystals of fractionated trans-1,4-polyisoprene (TPI) were grown from amyl acetate solution at two weight fractions, 5.7 × 10^?4 and 0.011; for the lower concentration a precooling followed by heating and then crystallization at temperatures in the 10–32°C range was used, while for the higher concentration this method and direct crystallization at a temperature T_C in the 0–32°C range were employed. The precooling method yielded samples crystallized in the α form, while direct crystallization led to formation of β-TPI at low T_C and α at higher T_C. The value for the DSC endotherm, characteristic of α-form melting, increased with increasing T_C, with a shift to lower values with increasing concentration for precooled samples. A β to α transformation was found to occur for synthetic unfractionated TPI when swollen with amyl acetate at 35°C for 17h. Swelling in n-butyl acetate for one day at 25°C or 17 h at 35°C also led to this transformation. From experimental results 74°C is chosen as the temperature at which the α and β forms coexist in the bulk, and this is used to calculate the enthalpy of fusion of β-TPI, yielding a value of 8.6 kJ mol^?1.     

Equations of state for polyamide‐6 and its nanocomposites. 1. Fundamentals and the matrix

The pressure‐volume‐temperature (PVT) surface of polyamide‐6 (PA‐6) was determined in the range of temperature T = 300–600 K and pressure P = 0.1–190 MPa. The data were analyzed separately for the molten and the noncrystalline phase using the Simha‐Somcynsky (S‐S) equation of state (eos) based on the cell‐hole theory. At T_g(P) ≤ T ≤ T_m(P), the “solid” state comprises liquid phase with crystals dispersed in it. The PVT behavior of the latter phase was described using Midha‐Nanda‐Simha‐Jain (MNSJ) eos based on the cell theory. The data fitting to these two theories yielded two sets of the Lennard‐Jones interaction parameters: ε*(S‐S) = 34.0 ± 0.3 and ε*(MNSJ) = 22.8 ± 0.3 kJ/mol, whereas v*(S‐S) = 32.00 ± 0.1 and v*(MNSJ) = 27.9 ± 0.2 mL/mol. The raw PVT data were numerically differentiated to obtain the thermal expansion and compressibility coefficients, α and κ, respectively. At constant P, κ followed the same dependence on both sides of the melting zone near T_m. By contrast, α = α(T) dependencies were dramatically different for the solid and molten phase; at T < T_m, α linearly increased with increasing T, then within the melting zone, its value step‐wise decreased, to slowly increase at higher temperatures. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 299–313, 2009     

Dielectric and rheo-optical properties of some ethylene-carbon monoxide copolymers

Studies were made on films of copolymers of ethylene with 0.5 and 1.0 mole-% carbon monoxide. The carbon monoxide appeared negligibly to affect the degree of crystallinity, melting point, morphology, and dynamic mechanical spectra. Infrared dichroism showed that the orientation of the carbonyl groups was comparable with that of the crystalline CH₂ groups and indicated that the carbonyl groups are at least partially within the crystals. This is confirmed by x-ray measurements which indicate an expansion of the a-axis spacing and by an appreciable increase in the height of the α dielectric loss peak which has been assigned to crystalline motion. This α loss peak moves to a lower temperature with increasing carbonyl content, while the γ dielectric loss peak moves to higher temperatures. Activation energies of 25, 35, and 15 kcal/mole for the α, β, and γ peaks, respectively, were independent of carbonyl content and comparable with values for oxidized polyethylene.     

Crystallization kinetics and melting behavior of metallocene short‐chain branched polyethylene fractions

Metallocene polyethylene (mPE) fractions are recognized as being more homogeneous with respect to short‐chain branch (SCB) distribution as compared with unfractionated mPEs. Differential scanning calorimetry and polarized optical microscopy (POM) were used to study the influences of SCB content on the crystallization kinetics, melting behavior, and crystal morphology of four butyl‐branched mPE fractions. The parent mPE of the studied fractions was also investigated for comparative purposes. mPE fractions showed a much simpler crystallization behavior as compared with their parent mPE during the cooling experiments. The Ozawa equation was successfully used to analyze the nonisothermal crystallization kinetics of the fractions. The Ozawa exponent n decreased from about 3.5 to 2 as the temperature declined for each fraction, indicating the crystal‐growth geometry changed from three‐dimensional to two‐dimensional. For isothermal crystallization, the fraction with a lesser SCB content exhibited a higher crystallization temperature (T_c) window. The results from the Avrami equation analysis showed the exponent n values were around 3 (with minor variation), which implied that the crystal‐growth geometry is pseudo‐three‐dimensional. Both of the activation energies for nonisothermal and isothermal crystallization were determined for each fraction with Kissinger and Arrhenius‐type equations, respectively. Double melting peaks were observed for both nonisothermally or isothermally crystallized specimens. The high‐melting peak was confirmed induced via the annealing effect during heating scans. The Hoffman–Weeks plot was inapplicable in obtaining the equilibrium melting temperature (T_m°) for each fraction. The relationship between T_c and T_m for the fractions is approximately T_m = T_c (°C) + 8.3. The POM results indicated that the crystals of parent or fractions formed under cooling conditions did not exhibit the typical spherulitic morphology as a result of the high SCB content. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 325–337, 2002