In situ infrared study of formate reactivity on water–gas shift and methanol synthesis catalysts

In order to investigate the methanol synthesis reaction from CO₂/H₂, a comparative study of the reactivity of formate species on different types of catalysts and catalyst supports has been carried out. Formic acid was adsorbed on water–gas shift catalysts, Cu/ZnO/Al₂O₃ methanol synthesis catalyst and ZnO/Al₂O₃ support, Cu/ZnO/ZrO₂ and Cu/ZnO/CeO₂ methanol synthesis catalysts as well as their corresponding supports ZnO/ZrO₂ and ZnO/CeO₂. Superior reactivity and selectivity of dedicated methanol synthesis catalysts was evidenced by their behavior during the subsequent heating ramp, when these samples showed the simultaneous presence of formates and methoxy species and a higher stability of these reaction intermediates in the usual temperature range for the methanol synthesis reaction.     

Development of high performance Cu/ZnO-based catalysts for methanol synthesis and the water-gas shift reaction

Our groups studies on Cu/ZnO-based catalysts for methanol synthesis via hydrogenation of CO₂ and for the water-gas shift reaction are reviewed. Effects of ZnO contained in supported Cu-based catalysts on their activities for several reactions were investigated. The addition of ZnO to Cu-based catalyst supported on Al₂O₃, ZrO₂ or SiO₂ improved its specific activity for methanol synthesis and the reverse water-gas shift reaction, but did not improve its specific activity for methanol steam reforming and the water-gas shift reaction. Methanol synthesis from CO₂ and H₂ over Cu/ZnO-based catalysts was extensively studied under a joint research project between National Institute for Resources and Environment (NIRE; one of the former research institutes reorganized to AIST) and Research Institute of Innovative Technology for the Earth (RITE). It was suggested that methanol should be produced via the hydrogenation of CO₂, but not via the hydrogenation of CO, and that H₂O produced along with methanol should greatly suppress methanol synthesis. The Cu/ZnO-based multicomponent catalysts such as Cu/ZnO/ZrO₂/Al₂O₃ and Cu/ZnO/ZrO₂/Al₂O₃/Ga₂O₃ were highly active for methanol synthesis from CO₂ and H₂. The addition of a small amount of colloidal silica to the multicomponent catalysts greatly improved their long-term stability during methanol synthesis from CO₂ and H₂. The purity of the crude methanol produced in a bench plant was 99.9 wt% and higher than that of the crude methanol from a commercial methanol synthesis from syngas. The water-gas shift reaction over Cu/ZnO-based catalysts was also studied. The activity of Cu/ZnO/ZrO₂/Al₂O₃ catalyst for the water-gas shift reaction at 523 K was less affected by the pre-treatments such as calcination and treatment in H₂ at high temperatures than that of the Cu/ZnO/Al₂O₃ catalyst. Accordingly, the Cu/ZnO/ZrO₂/Al₂O₃ catalyst was considered to be more suitable for practical use for the water-gas shift reaction. The Cu/ZnO/ZrO₂/Al₂O₃ catalyst was also highly active for the water-gas shift reaction at 673 K. Furthermore, a two-stage reaction system composed of the first reaction zone for the water-gas shift reaction at 673 K and the second reaction zone for the reaction at 523 K was found to be more efficient than a one-stage reaction system. The addition of a small amount of colloidal silica to a Cu/ZnO-based catalyst greatly improved its long-term stability in the water-gas shift reaction in a similar manner as in methanol synthesis from CO₂ and H₂.     

柠檬酸辅助固相研磨法制备铜基催化剂及在CO_2加氢合成甲醇反应中的性能研究

通过柠檬酸辅助固相研磨法制备铜基催化剂,采用XRD、TPR、TG-DSC、SEM、BET、TEM、XPS、CO_2-TPD等手段对催化剂性能进行表征.结果表明室温固相研磨的前驱体在惰性气体N_2中焙烧使体系中的CuO绝大部分被原位还原成Cu~0,不需外加H_2还原,直接制得了C/I-Cu/ZnO催化剂,催化剂具有中孔.利用高压固定床连续反应装置对催化剂活性进行了评价,结果表明,柠檬酸用量、前驱体焙烧温度、焙烧升温速率等条件对催化剂活性产生影响,当C_6H_8O_7/(Cu+Zn)摩尔比为1.2/1并Cu/Zn摩尔比1/1,前驱体在N_2中以3 K·min~(-1)升温速率于623 K焙烧3 h,制得的C/I-Cu/ZnO催化剂比表面积最大,Cu~0粒径最小,在CO_2加氢合成甲醇反应中表现出最佳的活性,CO_2转化率、甲醇选择性和产率分别达到了28.28%、74.29%和21.01%.与外加H_2还原的C/H-Cu/ZnO催化剂相比,原位还原C/I-Cu/ZnO催化剂比表面积较大,Cu~0的粒径较小,活性较高.     

铬助剂对Cu/ZrO_2/CNTs-NH_2催化剂催化CO_2加氢合成甲醇性能的影响

采用并流共沉淀方法制备了一系列不同铬含量的Cu/ZrO2/CNTs-NH2催化剂,在固定床反应器上考察铬对催化剂催化CO2加氢合成甲醇反应性能的影响.当铬含量为1%(w),反应温度为260°C,压力为3.0MPa,原料气组成为V(H2):V(CO2):V(N2)=69:23:8,空速为3600 mL·h-1·g-1时,催化剂的促进效果最显著,甲醇收率达7.78%.氮吸附、粉末X射线衍射(XRD)、氢气程序升温脱附(H2-TPR)、X射线光电子能谱(XPS)、二氧化碳程序升温脱附(CO2-TPD)、差热分析(DTA)以及扫描电子显微镜(SEM)等表征结果表明,随着铬含量的增加,铜颗粒的粒径减小,催化剂的比表面积增大.铬的加入一方面提高了铜的分散性,抑制了ZrO2的相变和活性组分的烧结;另一方面提高了CO2的吸附量并促进CO2由弱吸附向强吸附转化,从而提高甲醇的收率;但是当铬含量大于1%时,催化剂表面Cu、Zr的总含量明显下降,降低了CO2的吸附量并且形成了超强CO2吸附物种,抑制了CO2及其中间产物的转化,从而降低了甲醇收率.     

负载型CuO/TiO2催化剂催化CO2加氢制甲醇

采用浸渍法制备了CuO/TiO_2负载型催化剂,并将其用于CO2加氢制甲醇反应。重点考察了铜的负载量对催化剂性能的影响,并对其物化性能和催化性能之间的关系进行了讨论。结果发现,随着铜负载量的增加,催化剂中金属铜的比表面先增加后减小,当铜的负载量为10%(质量百分数)时达到最大值。催化剂的表面碱性位数量随铜含量的增加持续减小,中等碱位和强碱位的强度下降。当铜的负载量不高于10%时,CO2的转化率与铜的比表面积呈线性关系。甲醇选择性与催化剂的表面碱位性质有关,过强的碱性位会降低甲醇选择性。     

负载型CuO/TiO2催化剂催化CO2加氢制甲醇

采用浸渍法制备了CuO/TiO₂负载型催化剂,并将其用于CO₂加氢制甲醇反应。重点考察了铜的负载量对催化剂性能的影响,并对其物化性能和催化性能之间的关系进行了讨论。结果发现,随着铜负载量的增加,催化剂中金属铜的比表面先增加后减小,当铜的负载量为10%（质量百分数）时达到最大值。催化剂的表面碱性位数量随铜含量的增加持续减小,中等碱位和强碱位的强度下降。当铜的负载量不高于10%时,CO₂的转化率与铜的比表面积呈线性关系。甲醇选择性与催化剂的表面碱位性质有关,过强的碱性位会降低甲醇选择性。     

CO2‐to‐Methanol Hydrogenation on Zirconia‐Supported Copper Nanoparticles: Reaction Intermediates and the Role of the Metal–Support Interface

Methanol synthesis by CO₂ hydrogenation is a key process in a methanol‐based economy. This reaction is catalyzed by supported copper nanoparticles and displays strong support or promoter effects. Zirconia is known to enhance both the methanol production rate and the selectivity. Nevertheless, the origin of this observation and the reaction mechanisms associated with the conversion of CO₂ to methanol still remain unknown. A mechanistic study of the hydrogenation of CO₂ on Cu/ZrO₂ is presented. Using kinetics, in situ IR and NMR spectroscopies, and isotopic labeling strategies, surface intermediates evolved during CO₂ hydrogenation were observed at different pressures. Combined with DFT calculations, it is shown that a formate species is the reaction intermediate and that the zirconia/copper interface is crucial for the conversion of this intermediate to methanol.     

Alcohol-Induced Strong Metal-Support Interactions in a Supported Copper/ZnO Catalyst

Tuning the strong metal-support interaction (SMSI) in metal catalysts is a promising strategy to improve their catalytic performance. In this article, we systematically investigated the influences of different alcohol/water mixtures on the evolution of the interfacial structure of Cu/ZnO catalysts in the reduction stage. A series of in situ characterization and theoretical simulation studies were performed to elucidate the various mechanisms of alcohol induced SMSI. It was found that when methanol/water is added to H₂ during the reduction pretreatment, more oxygen vacancies are formed on the ZnO support, which facilitates the dissociation of H₂O and the hydroxylation of ZnO species. Such promotion eventually favors the SMSI between Cu and ZnO and increases the catalytic activity for the methanol steam reforming reaction. In contrast, the addition of ethanol/water and 1-propanol/water during reduction leads to a physical blockage of the catalyst by alcohol molecules, poisoning the active Cu sites and limiting the migration of ZnO species.     

CO2 Hydrogenation Catalyzed by Graphene-Based Materials

In the context of an increased interest in the abatement of CO₂ emissions generated by industrial activities, CO₂ hydrogenation processes show an important potential to be used for the production of valuable compounds (methane, methanol, formic acid, light olefins, aromatics, syngas and/or synthetic fuels), with important benefits for the decarbonization of the energy sector. However, in order to increase the efficiency of the CO₂ hydrogenation processes, the selection of active and selective catalysts is of utmost importance. In this context, the interest in graphene-based materials as catalysts for CO₂ hydrogenation has significantly increased in the last years. The aim of the present paper is to review and discuss the results published until now on graphene-based materials (graphene oxide, reduced graphene oxide, or N-dopped graphenes) used as metal-free catalysts or as catalytic support for the thermocatalytic hydrogenation of CO₂. The reactions discussed in this paper are CO₂ methanation, CO₂ hydrogenation to methanol, CO₂ transformation into formic acid, CO₂ hydrogenation to high hydrocarbons, and syngas production from CO₂. The discussions will focus on the effect of the support on the catalytic process, the involvement of the graphene-based support in the reaction mechanism, or the explanation of the graphene intervention in the hydrogenation process. Most of the papers emphasized the graphene’s role in dispersing and stabilizing the metal and/or oxide nanoparticles or in preventing the metal oxidation, but further investigations are needed to elucidate the actual role of graphenes and to propose reaction mechanisms.     

Study of CuZnMOx oxides (M = Al,Zr, Ce,CeZr) for the catalytic hydrogenation of CO2 into methanol

CuO–ZnO–Al₂O₃ catalysts were synthesized by two methods, sol–gel and co-precipitation syntheses. Al₂O₃ was then substituted with other supports, such as ZrO₂, CeO₂ and CeO₂–ZrO₂ in order to have a better understanding of the support's effect. These catalysts containing 30 wt% of Cu were then tested for CO₂ hydrogenation into methanol. The effect of reaction temperature and GHSV on the catalytic behaviour was also investigated. The best results were obtained with a 30 CuO–ZnO–ZrO₂ catalyst synthesized by co-precipitation and calcined at 400 °C. This catalyst presents a good CO₂ conversion rate (23%) with 33% of methanol selectivity, leading to a methanol productivity of 331 g_MeOH.kg_cata⁻¹·h⁻¹ at 280 °C under 50 bar and a GHSV of 10,000 h⁻¹.     

二氧化碳加氢制甲醇催化剂研究进展

随着全球能源消耗的不断增长和环境污染问题的日益严重,寻找清洁、高效的CO₂利用路径成为研究热点。甲醇由于用途广泛,既是重要的化工原料,也是一种新型清洁能源。CO₂催化加氢制甲醇过程不仅实现CO₂减排,还是碳资源循环利用的有效途径之一,对解决能源紧缺和环境问题具有重要意义。高活性、高选择性和高稳定性的CO₂加氢制甲醇催化剂的开发一直是该过程的核心技术。本文综述了二氧化碳加氢制甲醇的研究进展,主要介绍了反应机理和催化剂,并以Cu基催化剂重点总结了活性位、载体和助剂对催化性能的影响,最后对二氧化碳加氢制甲醇的应用前景进行了展望。     

Mechanism and kinetics for methanol synthesis from CO2/H2 over Cu and Cu/oxide surfaces: Recent investigations by first-principles-based simulation

The efficient fixation and utilization of CO₂ has been consistently pursued by chemists for decades. Although Cu-based catalysts, e.g., Cu/ZnO/Al₂O₃, have been widely used in industry for methanol synthesis from CO₂ hydrogenation (CO₂ + 3H₂→H₃COH + H₂O), many issues on the mechanism and the kinetics remain largely uncertain. For example, the surface site for CO₂ activation and the synergetic effect between Cu and oxide have been hotly debated in literature. In the past few years, theoretical modeling on pure Cu surfaces and Cu/oxide interfaces has been utilized to provide insight into these important questions. Here we will review the recent theoretical advances on simulating this complex heterogeneous catalytic process with first principles density functional theory (DFT) calculations and kinetics modeling. The theoretical results on the mechanism and the kinetics are compared and summarized.     

Characterization and Activity of Cu‐MnOx/γ‐Al2O3 Catalyst for Hydrogenation of Carbon Dioxide

The effect of manganese on the dispersion, reduction behavior and active states of surface of supported copper oxide catalysts have been investigated by XRD, temperature‐programmed reduction and XPS. The activity of methanol synthesis from CO₂/H₂ was also investigated. The catalytic activity over CuO‐MnO_x/γ‐Al₂O₃ catalyst for CO₂ hydrogenation is higher than that of CuO/γ‐Al₂O₃. The adding of manganese is beneficial in enhancing the dispersion of the supported copper oxide and make the TPR peak of the CuO‐MnK_x/γ‐Al₂O₃ catalyst different from the individual supported copper and manganese oxide catalysts, which indicates that there exists strong interaction between the copper and manganese oxide. For the CuO/γ‐Al₂O₃ catalyst there are two reducible copper oxide species; α and β peaks are attributed to the reduction of highly dispersed copper oxide species and bulk CuO species, respectively. For the CuO‐MnO_x/γ‐Al₂O₃ catalyst, four reduction peaks are observed, α peak is attributed to the dispersed copper oxide species; β peak is ascribed to the bulk CuO; γ peak is attributed to the reduction of high dispersed CuO interacting with manganese; δ peak may be the reduction of the manganese oxide interacting with copper oxide. XPS results show that Cu⁺ mostly existed on the working surface of the Cu‐Mn/γ‐Al₂O₃ catalysts. The activity was promoted by Cu with positive charge which was formed by means of long path exchange function between Cu? O? Mn. These results indicate that there is synergistic interaction between the copper and manganese oxide, which is responsible for the high activity of CO₂ hydrogenation.     

凝胶网格共沉淀法制备Cu/ZnO/Al2O3合成甲醇催化剂

随着工业污染和温室效应等环境问题及能源危机和资源危机的日益严重,以二氧化碳为原料催化合成甲醇等化学品已成为C;化工研究中最重要的前沿课题之一[‘－’j．CO。加氢合成甲醇的研究虽已有     

双配体CuFe@MOFs材料为前驱体的催化剂的组分调控对CO2加氢制C2+醇性能的影响

采用水热法制备了以对苯二甲酸和对氨基苯甲酸为配体的双配体Fe基MOFs材料(MIL-88B(Fe)),在浸渍一定量Cu物种后经氮气气氛焙烧得到活性组分均匀分散的CuFe基催化剂。通过改变2种配体的比例调控催化剂表面Fe活性物种的价态分布,并考察了其用于固定床反应器上CO_2加氢制C_(2+)醇的催化性能,结合X射线衍射(XRD)、H_2程序升温还原(H2-TPR)、N_2吸附-脱附、扫描电子显微镜(SEM)、X射线光电子能谱(XPS)等表征结果发现,对苯二甲酸与对氨基苯甲酸物质的量之比为5∶2时,催化剂表面低价态铁原子占比为71.27%,催化剂展现最优的催化活性,CO_2转化率为8.80%,总醇选择性为31.52%,其中C_(2+)醇的物质的量分数达到94.70%。     

沉淀还原法制备高性能CO2加氢合成甲醇Cu/ZnO/Al2O3催化剂

由铜基催化剂催化CO2+H2合成甲醇是有效利用CO2的潜在途径[1～5]. 但传统的催化剂对该反应的催化活性及选择性均很低[3～5], 因而寻求具有高活性及高选择性的新型催化剂已成为重要研究课题[4,6]. Cu/ZnO系列催化剂的制备方法和助剂对催化剂的性质及CO2加氢合成甲醇的反应性能有显著影响[6～10], 传统的气相还原活化铜基催化剂的过程常伴随强烈的热效应, 导致催化剂活化过程存在耗时长及还原条件难以控制等问题[11]. 本文采用沉淀-还原法, 用KBH4溶液对新鲜制备的碳酸盐共沉淀进行液相化学还原处理, 直接得到高活性及高选择性的还原态Cu/ZnO/Al2O3甲醇合成催化剂, 并可通过改变催化剂表面Cu+/Cu0活性物种的相对比例来改善催化剂的活性及选择性.     

探究Cu/ZnO相互作用对CO2加氢制甲醇反应性能的影响

Using renewable green hydrogen and carbon dioxide (CO₂) to produce methanol is one of the fundamental ways to reduce CO₂ emissions in the future, and research and development related to catalysts for efficient and stable methanol synthesis is one of the key factors in determining the entire synthesis process. Metal nanoparticles stabilized on a support are frequently employed to catalyze the methanol synthesis reaction. Metal-support interactions (MSIs) in these supported catalysts can play a significant role in catalysis. Tuning the MSI is an effective strategy to modulate the activity, selectivity, and stability of heterogeneous catalysts. Numerous studies have been conducted on this topic; however, a systematic understanding of the role of various strengths of MSI is lacking. Herein, three Cu/ZnO-SiO₂ catalysts with different strengths of MSI, namely, normal precipitation Cu/ZnO-SiO₂ (Nor-CZS), co-precipitation Cu/ZnO-SiO₂ (Co-CZS), and reverse precipitation Cu/ZnO-SiO₂ (Re-CZS), were successfully prepared to determine the role of such interactions in the hydrogenation of CO₂ to methanol. The results of temperature-programmed reduction (H₂-TPR) and X-ray photoelectron spectroscopy (XPS) characterization illustrated that the MSI of the catalysts was considerably affected by the precipitation sequence. Fourier transform infrared reflection spectroscopy (FT-IR) results indicated that the Cu species existed as CuO in all cases and that copper phyllosilicate was absent (except for strong Cu-SiO₂ interaction). Transmission electron microscopy (TEM), X-ray diffraction (XRD), and N₂O chemical titration results revealed that strong interactions between the Cu and Zn species would promote the dispersion of Cu species, thereby leading to a higher CO₂ conversion rate and improved catalytic stability. As expected, the Re-CZS catalyst exhibited the highest activity with 12.4% CO₂ conversion, followed by the Co-CZS catalyst (12.1%), and the Nor-CZS catalyst (9.8%). After the same reaction time, the normalized CO₂ conversion of the three catalysts decreased in the following order: Re-CZS (75%) > Co-CZS (70%) > Nor-CZS (65%). Notably, the methanol selectivity of the Re-CZS catalyst was found to level off after a prolonged period, in contrast to that of Co-CZS and Nor-CZS. Investigation of the structural evolution of the catalyst with time on stream revealed that the high methanol selectivity of the catalyst was caused by the reconstruction of the catalyst, which was induced by the strong MSI between the Cu and Zn species, and the migration of ZnO onto Cu species, which caused an enlargement of the Cu/ZnO interface. This work offers an alternative strategy for the rational and optimized design of efficient catalysts.     

First-Principles Microkinetic Study of Methanol Synthesis on Cu(221) and ZnCu(221) Surfaces

First-principle based microkinetic simulations are performed to investigate methanol synthesis from CO and CO₂ on Cu(221) and CuZn(221) surfaces. It is found that regardless of surface structure, the carbon consumption rate follows the order:CO hydrogenation > CO/CO₂ hydrogenation > CO₂ hydrogenation. The superior CO hydrogenation activity mainly arises from the lower barriers of elementary reactions than CO₂ hydrogenation. Compared to Cu(221), the introduction of Zn greatly lowers the activity of methanol synthesis, in particularly for CO hydrogenation. For a mixed CO/CO₂ hydrogenation, CO acts as the carbon source on Cu(221) while both CO and CO₂ contribute to carbon conversion on CuZn(221). The degree of rate control studies show that the key steps that determine the reaction activity of CO/CO₂ hydrogenation are HCO and HCOO hydrogenation on Cu(221), instead of HCOOH hydrogenation on CuZn(221). The present work highlights the effect of the Zn doping and feed gas composition on methanol synthesis.     

Low-Temperature Hydrogenation of CO2 to Methanol in Water on ZnO-Supported CuAu Nanoalloys

Optimizing processes and materials for the valorization of CO₂ to hydrogen carriers or platform chemicals is a key step for mitigating global warming and for the sustainable use of renewables. We report here on the hydrogenation of CO₂ in water on ZnO-supported CuAu nanoalloys, based on ≤7 mol % Au. Cu_xAu_y/ZnO catalysts were characterized using ¹⁹⁷Au Mössbauer, in situ X-ray absorption (Au L_III- and Cu K-edges), and ambient pressure X-ray photoelectron (APXP) spectroscopic methods together with X-ray diffraction and high-resolution electron microscopy. At 200 °C, the conversion of CO₂ showed a significant increase by 34 times (from 0.1 to 3.4 %) upon increasing Cu₉₃Au₇ loading from 1 to 10 wt %, while maintaining methanol selectivity at 100 %. Limited CO selectivity (4–6 %) was observed upon increasing temperature up to 240 °C but associated with a ≈3-fold increase in CO₂ conversion. Based on APXPS during CO₂ hydrogenation in an H₂O-rich mixture, Cu segregates preferentially to the surface in a mainly metallic state, while slightly charged Au submerges deeper into the subsurface region. These results and detailed structural analyses are topics of the present contribution.     

Efficient Ni-based catalysts for low-temperature reverse water-gas shift (RWGS) reaction

CO₂ hydrogenation for syngas can alleviate the pressure of un-controlled emissions of CO₂ and bring enormous economic benefits. Advantageous Ni-catalysts have good CO₂ hydrogenation activity and high CO selectivity merely over 700 °C. Herein, we introduced Cu into Ni catalysts, which were evaluated by H₂-TPR, XRD, BET, in-situ XPS and CO₂-TPD, and their CO₂ hydrogenation activity and CO selectivity were significantly affected by the Ni/Cu ratios, which was rationalized by the synergistic effect of bimetallic catalysts. In addition, the reduction temperatures of studied catalysts apparently affected the CO₂ hydrogenation, which were caused by the number and dispersion of the active species. It's found that the Ni₁Cu₁-400 had good stability, high CO selectivity (up to 90%), and fast formation rate (1.81×10⁻⁵ mol/g_cat/s) at 400 °C, which demonstrated a good potential as a superior catalyst for reverse water-gas shift (RWGS) reaction.