一种支氏液晶共聚酯的合成

在聚对苯二甲酸乙二醇酯与对羟基苯甲酸 (HBA)形成的共聚酯 (PET HBA)分子链中 ,引入具有分形结构的单体———三羟基苯 (TOP) ,以降低其熔点 ,改善加工性能 .考察乙酰化时间、缩聚时间、压力、TOP和HBA加入量对新型分形共聚酯的对数比浓粘度的影响规律 ,以及TOP和HBA加入量对新型分形共聚酯的熔点和液晶清亮点的影响 .TOP的加入能使PET HBA共聚酯的熔点下降 10℃以上 ,而液晶清亮点没有变化 ,拓宽了液晶区域     

膨胀阻燃硬质聚氨酯泡沫塑料热降解及燃烧产烟研究

采用热失重、X-射线光电子能谱分析、氧指数及烟密度测试等方法研究了可膨胀石墨(EG)与聚磷酸铵(APP)复配膨胀阻燃硬质聚氨酯泡沫塑料(RPUF)的热降解、燃烧性能及产烟行为.在此基础上利用锥形量热仪考察了EG/APP对磷酸三(β-氯异丙基)酯(TCPP)阻燃RPUF体系燃烧性能的影响.研究表明,EG与APP间的相互作用导致了EG/APP体系高温阶段失重速率下降、残炭量显著上升;EG/APP与RPUF之间的成炭作用以APP的化学成炭为主.与RPUF比较,RPUF/EG/APP的氧指数由19.8%提高至35.4%的同时,烟密度没有显著上升.对比EG、APP及EG/APP阻燃RPUF,体系残炭量越高、炭层耐热氧化能力越强,氧指数就越大;残炭表面越致密,产烟量就越少.添加EG/APP可显著降低含卤体系RPUF/TCPP的热释放、烟释放及CO释放速率,体现了EG与APP复合体系物理与化学膨胀结合的优势.     

DOPO基膦酸铝盐的制备及其阻燃环氧树脂的性能研究

以10-羟基-9-氧杂-10-磷杂菲-10-氧化物(DOPO-OH)和六水合氯化铝为原料合成了一种DOPO基膦酸铝盐(DOPO-Al)阻燃剂,通过红外光谱、扫描电镜、能谱、核磁共振磷谱和热失重表征了其结构,并制备了DOPO-Al阻燃的环氧树脂,通过极限氧指数、锥形量热、热失重和差示扫描量热测试分析了该树脂的阻燃和热性能。结果表明,DOPO-Al为高温阻燃剂,其初始热分解温度(T_(5%))高达595.5℃。DOPO-Al能提高环氧树脂的阻燃性能和耐热性。当DOPO-Al添加量为7.5%(wt)时,环氧树脂的LOI值由24.1%提高至31.3%;在燃烧过程中,使其热释放速率峰值、平均热释放速率、总热释放、总烟释放和总烟产量均降低,使残留物增加幅度高达135%。炭层分析表明DOPO-Al存在凝聚相阻燃机理。环氧树脂的T_(5%)和玻璃化转变温度分别高达368.9℃和161.8℃,所制备阻燃环氧树脂具有较好的热性能。     

纤维素纳米晶基阻燃剂成炭对聚丁二酸丁二醇酯火安全行为研究

基于常态燃烧成炭策略,期望纤维素纳米晶(CNC)的高度结晶结构利于转化成炭,设计引入具有稳定碳骨架的石墨烯、能捕捉自由基的含磷化合物及具有脱氢催化成炭功能的固体酸金属离子,通过共价结合和络合作用将各组分杂化成一体.为此,将9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物与氧化石墨烯(GO)反应得到含磷GO (P-GO),进而通过Fe3+与P-GO和马来酸酐修饰的CNC (CNC-COOH)的表面羧基的络合作用,制得新型阻燃剂(CNC@P-GO).与CNC-COOH和P-GO单独在高温空气氛下无残炭相对比,该CNC@P-GO阻燃剂在CNC-COOH和P-GO当量比为2:1时,残炭量可最高达37.6%并呈石墨化连续炭层结构.应用于生物基聚酯的阻燃,仅5 wt%添加量改性就导致原本无残炭的聚丁二酸丁二醇酯(PBS)的残炭率达到17%,且燃烧热释放峰值及总热释放降幅分别达到71%和66%.燃烧热急剧降低提高了PBS的火安全,主要归因于CNC@P-GO杂化阻燃剂促进了致密连续的炭层结构的形成.本研究丰富了基于生物质资源设计高效阻燃剂及提高生物基聚酯火安全的思路.     

聚磷酸酯阻燃剂复配蒙脱土及聚磷酸铵对环氧树脂阻燃性能的影响

本文以二氯化磷酸对甲基苯酯和10-(2,5-二羟基苯基)-10-氢-9-氧杂-10-磷杂菲-10-氧化物(ODOPB)为原料,合成了一种新型聚磷酸酯阻燃剂聚磷酸-2-10-氢-9-氧杂-10-磷杂菲-10-氧化物基对苯二酚对甲苯酯(POTP),并采用傅里叶变换红外光谱(FTIR)和核磁共振(~(31)P-NMR,~1H-NMR和~(13)C-NMR)对其结构进行表征.将POTP与蒙脱土(MMT)及聚磷酸铵(APP)组成复合阻燃剂对环氧树脂(EP)进行阻燃改性,通过垂直燃烧(UL-94)、氧指数(LOI)、热失重(TGA)、锥形量热(CONE)和扫描电镜(SEM)等方法研究其对EP的热性能和阻燃性能的影响.结果表明,当阻燃剂添加量为7%时, EP复合材料UL-94测试等级可达V-0级;当添加阻燃剂为9%时,其LOI值可达到27.6%,最大热释放速率(Pk-HRR)下降了50.1%,热释放总量(THR)下降了27.4%,其残炭量高达29%. CONE测试后的残炭形貌研究显示阻燃EP在高温下形成较稳定的致密膨胀炭层,能有效抑制烟毒性气体释放,隔绝可燃气体与空气的交换,从而提高阻燃EP在高温下的热稳定性和阻燃性能.     

一种新型阻燃抗熔滴共聚酯的合成及表征

双酚A与碳酸乙烯酯反应得到改性单体双(羟乙基)双酚A(BHEEB),BHEEB与对苯二甲酸、乙二醇及阻燃剂[(6-氧代-6H-二苯并[c,e][1,2]氧磷杂己环-6-基)甲基]丁二酸(DDP)通过无规共聚合成了一种新型阻燃共聚酯PBPET.用1H-NMR、ICP-AES对共聚酯的结构进行了表征,用热重分析(TGA)、氧指数(LOI)测定、垂直燃烧测试等对共聚酯的热稳定性、阻燃性和熔滴行为进行了研究.结果表明,BHEEB可以提高共聚酯的热稳定性,含5 mol%BHEEB与4.8 mol%DDP的共聚酯P4.8B5PET,其TGA测试中600℃下氮气氛残炭(wt6R00)可达18.0%.燃烧测试表明,P4.8B5PET的LOI值可达37.0,垂直燃烧达V-0级,并且改性单体BHEEB的引入还能有效地改善聚酯燃烧时的熔滴行为.     

DOPO衍生物改性碳纳米管的制备及对聚乳酸阻燃性能的影响

以含羧基的碳纳米管(CNT-COOH)和9,10-二氢-9-氧-10-磷杂菲-10-氧化物(DOPO)衍生物DOPO-NH₂为原料, 通过酰氯化反应、 缩合反应等制备了一种新型无机-有机杂化阻燃剂—DOPO衍生物改性碳纳米管(CNT-DOPO), 利用傅里叶变换红外光谱、 透射电子显微镜、 X射线光电子能谱及热重分析等对其结构进行表征并对有机物接枝率进行了定量测试. 结果表明, DOPO-NH₂成功接枝到碳纳米管上, 接枝率约为50%. 将CNT-COOH, DOPO-NH₂和CNT-DOPO以质量分数5%添加到聚乳酸(PLA)中制备阻燃PLA复合材料. 锥形量热测试结果表明, 与纯PLA相比, PLA/5CNT-COOH, PLA/5DOPO-NH₂和PLA/5CNT-DOPO 3种复合材料的热释放速率峰值分别下降46%, 3.4%和39.8%; 炭层形貌和结构分析表明, PLA/5CNT-DOPO的炭层石墨化程度最高, CNT-DOPO₂在凝聚相阻燃方面有明显的促进作用. 流变结果表明, 碳纳米管对黏弹转变影响很明显, PLA/5CNT-COOH和PLA/5CNT-DOPO基本上表现为弹性行为. 正是由于碳纳米管的存在, 使得PLA复合材料在低频区黏度增大, 并且在燃烧后期形成了连续致密的炭层, 有效降低了材料的热释放速率和烟释放.     

用锥形量热仪研究聚乙烯膨胀阻燃体系的燃烧性

利用锥形量热仪在50kW·m^-2热辐照条件下,研究了含淀粉膨胀阻燃线性低密度聚乙烯(LLDPE)体系的燃烧性,获得了最大热释放速率、总热释放、有效燃烧热、最大烟产生速率、总烟释放量及质量损失速度等参数.实验结果表明:含淀粉膨胀阻燃剂能明显降低LLDPE的热释放速率、总热释放和有效燃烧热,淀粉作为膨胀型阻燃剂中的成炭剂,可以部分代替季戊四醇,而对热释放速率影响不大,达到了阻燃和降低成本的目的.该膨胀体系使烟释放变得缓慢,但总烟释放量明显增大.在燃烧时使LLDPE更早地发生热降解,但热降解速度变得缓慢.     

聚苯氧基磷酸联苯二酚酯/聚磷酸铵膨胀阻燃剂对环氧树脂阻燃性能影响研究

以聚苯氧基磷酸联苯二酚酯(PBPP)与聚磷酸铵(APP)组成复合阻燃剂,对环氧树脂(EP)进行阻燃改性.通过氧指数(LOI)、垂直燃烧(UL-94)、热失重(TGA)、锥形量热(CONE)和扫描电镜(SEM)等方法研究改性环氧树脂的阻燃性能和阻燃机理.结果表明,PBPP/APP体系对EP具有较好的阻燃性能,阻燃剂添加量为10%时能使环氧树脂的氧指数提高到29.6%,垂直燃烧等级达到UL94 V-0级,残炭量大大增加;平均热释放速率下降45.7%,热释放速率峰值下降51.0%,有效燃烧热平均值下降21.1%;TGA、CONE、SEM等综合分析显示了PBPP/APP改性后的环氧树脂比纯环氧树脂具有更高的热稳定性,燃烧后能够形成连续、致密、封闭、坚硬的焦化炭层,在聚合物表面产生有效覆盖、隔绝了氧气,改善了环氧树脂的燃烧性能.     

新型侧基含磷共聚酯的阻燃和热降解动力学

利用动态热重分析法(TG)研究了聚酯(PET )及侧基含磷共聚酯(FR-PET)在不同升温速率下的热稳定性及热降解动力学, 并通过极限氧指数法(LOI)考察了FR-PET的阻燃性能; 采用Flynn-Wall-Ozawa方法分析了PET和FR-PET的热降解表观活化能; 利用Coast-Redfern方法通过对不同机理模型的选取, 确定了PET和FR-PET热降解动力学机理及其模型, 得出了主降解阶段的非等温动力学方程及热降解速率曲线图. 研究结果表明, 侧基含磷单元的引入提高了聚酯的阻燃性能, 侧基上的P—C和P—O键易断裂, 从而降低了聚酯的热稳定性. PET和FR-PET的热降解表观活化能(0.1≤α≤0.85)分别为194-227和184-209 kJ/mol; PET和FR-PET热降解反应均属于受减速形α-t曲线控制的反应级数机理, 其机理函数为f(α)=3(1-α)2/3(0.1≤α≤0.85). 侧基含磷单元的引入对PET的主降解阶段的热降解速率并无实质上的影响. 侧基含磷共聚酯的凝聚相阻燃作用有限, 可能以气相阻燃机理为主发挥阻燃作用.     

Preparation of a novel phosphorus‐containing organosilicon and its effect on the flame retardant and smoke suppression of polyethylene terephthalate

A novel phosphorus‐containing silicone flame retardant (PDPSI) was prepared by Mannish reaction, and a series of PDPSI/PET composites were prepared by melt blending method. The nuclear magnetic resonance (¹H NMR), Fourier transformation infrared (FTIR), and the thermogravimetric analyzer (TGA) results indicated that PDPSI showed network structure and owned good thermal stability, with the char residue of 62.2% at 800°C. The flame retardancy of PDPSI/PET composites was characterized by limiting oxygen index (LOI), vertical burning tests (UL‐94), and cone calorimeter (CCT). The results revealed that the addition amount of PDPSI was 5%, the LOI value of PDPSI/PET composites increased to 27.3%, and UL‐94 test passed V‐0 rating. When the PDPSI loading was 3%, PET composites showed excellent flame retardancy and smoke suppression, with a decrease in the peak heat release rate (PHRR) by 71.19% and the total smoke release (TSP) reduced from 14.4 to 11.1m². The scanning electron microscopy (SEM) and FTIR results of char residue demonstrated that the flame‐retardant mechanism of PDPSI was solid phase flame retardant. PDPSI catalyzed the aromatization reaction of PET to promote the formation of a dense and continuous carbon layer, finally improving the flame retardancy and smoke suppression properties of PET.     

Preparation of Poly(phosphoric acid piperazine) and Its Application as an Effective Flame Retardant for Epoxy Resin

A phosphorus-nitrogen containing flame retardant additive of poly(phosphoric acid piperazine),defined as PPAP,was synthesized by the salt-forming reaction between anhydrous piperazine and phosphoric acid,and the dehydration polymerization under heating in nitrogen atmosphere.Its chemical structure was well characterized by Fourier transform infrared (FTIR) spectroscopy,13C and 31p solid-state nuclear magnetic resonance measurements.The synthesized PPAP and curing agent m-phenylenediamine were blended into epoxy resin (EP) to prepare flame retardant EP thermosets.The effects of PPAP on the fire retardancy and thermal degradation behavior of cured EP/PPAP composites were investigated by limiting oxygen index (LOI),vertical burning (UL-94),thermogravimetric analysis/infrared spectrometry (TG-IR) and cone calorimeter tests.The morphologies and chemical compositions of char residues for cured epoxy resin were investigated by scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS),respectively.The results demonstrated that the flame retardant EP thermosets successfully passed UL-94 V-0 flammability rating and the LOI value was as high as 30.8％ when incorporating 5wt％ PPAP into the EP thermosets.The TGA results indicated that the synthesized PPAP flame retardant additive possessed high thermal stability and excellent charring capability.Meanwhile,the incorporation of PPAP stimulated the epoxy resin matrix to decompose and charring ahead of time due to its catalytic decomposition effect,which led to a higher char yield at high temperature.The morphological structures and the analysis results of XPS for char residues of EP thermosets revealed that the introduction of PPAP benefited the formation of a sufficient,more compact and homogeneous char layer containing phosphorus-nitrogen flame retardant elements on the material surface during combustion.The formed char layer with high quality effectively prevented the heat transmission and diffusion,limited the production of combustible gases,and inhibited the emission of smoke,leading to the reduction of heat and smoke release.     

Thermal stability and flame retardancy of PET/magnesium salt composites

Nano-Mg(OH)₂ (nanometre magnesium hydroxide, nano-MH) was successfully introduced into the esterification and polycondensation system by in situ polymerization to obtain PET/magnesium salt composites (PETMS). The thermal properties and flame retardancy of PETMS were investigated by differential scanning calorimeter (DSC), thermogravimetric analysis (TGA), UL-94 vertical burning and limited oxygen index (LOI) test. The DSC and TGA results show that magnesium salts in the PET matrix have little effect on the thermal properties of PET, but a significant effect on the thermal stabilities of the composites. The results of LOI and UL-94 test show PETMS have higher LOI values (≥25%) and V-0 rating without melt dripping in the UL-94 test, indicating that PETMS have good flame retardancy and anti-dripping property. Moreover, the residues of magnesium salts and composites after TGA test were also studied by Fourier transform infrared spectroscopy (FTIR) to better understand the mechanism of flame retardancy, which reveals that magnesium salts accelerate the degradation of PET and catalyze the formation of char. The SEM results show the morphological structures of the char effectively protect the composites’ internal structures and inhibit the heat, smoke transmission and reduce the fuel gases when the fire contacts them.     

磷杂菲类阻燃剂的合成及其与聚磷酸铵复合膨胀体系对环氧树脂的阻燃性能研究

以9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)、五硫化二磷(P2S5)为原料合成9,10-二氢-9-氧杂-10-磷杂菲-10-硫化物(DOPS),并将DOPS与聚磷酸铵(APP)组成复合阻燃剂,用于环氧树脂(EP)的阻燃改性.通过氧指数(LOI)、垂直燃烧(UL-94)、热失重(TGA)、锥形量热(CONE)和扫描电镜(SEM)等方法对改性后的环氧树脂的阻燃性能和阻燃机理进行了测试和分析.实验结果表明,DOPS/APP阻燃体系对EP具有很好的阻燃性能,且复配阻燃剂的阻燃效果比单一的阻燃剂阻燃效果好;其中,当阻燃剂的总添加量达到30%时即W_(DOPS)=10%、W_(APP)=20%时,阻燃EP复合材料的LOI值可达到29.2%,垂直燃烧等级达到UL-94 V-0级,残炭量可达49.3%.     

THERMAL DEGRADATION AND FLAME RETARDANCY OF CALCIUM ALGINATE FIBERS

Calcium alginate fibers were prepared by wet spinning of sodium alginate into a coagulating bath containing calcium chloride.The thermal degradation and flame retardancy of calcium alginate fibers were investigated with thermal gravimetry(TG),X-ray diffraction(XRD),limiting oxygen index(LOI) and cone calorimeter(CONE).The results show that calcium alginate fibers are inherently flame retardant with a LOI value of 34,and the heat release rate(HRR),total heat release(THR),CO and CO_2 concentrations during ...     

Effect of different ionic layered compounds decorated with zinc hydroxystannate on flame retardancy and smoke performance of epoxy resin

ZHS@ Mg‐Al‐LDH and ZHS@α‐ZrP hybrid materials were prepared by electrostatically loading zinc hydroxystannate (ZHS) on the layered compounds (Mg‐Al‐LDH and α‐ZrP) in this work. With the addition of 2 wt% of the two hybrid materials to epoxy resin (EP), respectively, the fire hazard of EP and its composites were investigated. The limiting oxygen index (LOI) of ZHS@ Mg‐Al‐LDH/EP composite increased by 19.0% compared with pure EP, while its peak heat release rate (PHRR), total heat release rate (THR), and peak smoke release rate (SPR) decreased by 48.2%, 20.8%, and 21.6%, respectively, evidenced by the results of the LOI test and cone calorimetry test (CCT). The LOI of ZHS@α‐ZrP/EP composite increased by 20.4%, and its PHRR, THR, and SPR decreased by 47.7%, 21.4%, and 27.1%, respectively. Both hybrid materials showed prominent flame retardant and smoke suppressing properties. In addition, through the analysis of the TG‐IR and Raman spectrum of residual char, the specific mechanism of flame retardance and smoke suppression was explored.     

Thermal stability and flame-retardancy mechanism of poly(ethylene terephthalate)/boehmite nanocomposites

The thermal stability and flame-retardancy properties of poly(ethylene terephthalate)/nano-boehmite composites (PET/AlOOH) were investigated using composites prepared in situ. Combustion behaviour and flammability were assessed using the limiting oxygen index (LOI) and cone calorimetry. The incorporation of nano-boehmite increased the LOI of PET from 18 to greater than 25. Cone calorimetry showed that the heat release rates and total smoke production values of PET/AlOOH composites were significantly less than those of pure PET. It also showed that PET/AlOOH combustion produced greater quantities of char residues than did PET combustion. These results showed that nano-boehmite is an effective flame-retardant for PET. Combustion residues were examined using scanning electron microscopy, indicating that nano-boehmite addition produced consistent, thick char crusts. Thermal stability and pyrolysis were investigated using thermogravimetric analysis and pyrolysis-gas chromatography-mass spectrometry, showing that thermal stability of PET/AlOOH was superior to that of pure PET, fewer cracking products were produced in nanocomposite combustion than in pure PET combustion, and pyrolysis of the flame-retardant polyester was incomplete. We propose a condensed phase mechanism for the PET/AlOOH flame-retardancy effect.