3D打印技术制备生物医用高分子材料的研究进展

3D打印技术能够根据不同患者需要,快速精确制备适合不同患者的个性化生物医用高分子材料,并能同时对材料的微观结构进行精确控制.因此,这种新兴的医用高分子材料制备技术在未来生物医学应用(尤其是组织工程应用)中具有独特的优势.近年来,对于3D打印技术制备生物医用高分子材料的研究开发受到了越来越多的关注.不同的生物相容高分子原料被应用于3D打印技术,而这些3D成型高分子材料被用于体外细胞培养,或动物模型的软组织或硬组织修复中.本文主要介绍了近年来3D打印技术在生物医用高分子材料制备中的研究进展,并对该领域的未来应用和挑战进行了展望.     

3D打印海藻酸钠基功能材料的研究进展

海藻酸钠优良的生物相容性和生物可降解性赋予其在生物医药领域广阔的应用前景,如何实现利用海藻酸钠制造生物医用材料、组织、器官成为推动其优良性能在生物医学上应用的重要挑战之一.3D打印技术拥有对结构的可控设计和材料的高利用率的优点,在生物材料的个性化定制加工方面具有独特的优势.本文介绍了海藻酸钠的性质特点,并综述了3D打印...     

3D打印聚酰亚胺研究进展

聚酰亚胺(PI)是一种综合性能优异的特种工程塑料,已经被广泛应用于航天航空、汽车制造、微电子等重要技术领域;因其难溶难熔特性,PI加工成形尤其是复杂结构件的制造严重受限。然而,3D打印技术(也称“增材制造”)是一种以数字模型文件为基础,通过逐层打印的方式来构造复杂物体的技术,具有控形控性的特点,为PI智能制造的发展和应用提供新的技术路径。因此,本文就近年来国内外针对PI的3D打印研究现状,综述PI材料3D打印制造的研究进展和发展趋势,重点介绍了熔融成型3D打印热塑性PI和热固性PI、光固化3D打印PI及直写挤出3D打印PI的研究进展。     

3D打印复合材料的研究进展

3D打印技术作为第三次工业革命的代表性技术之一,越来越受到工业界和投资界的关注。而3D打印成本高,不仅仅是自身的机器价格高,更重要的是打印材料价格昂贵。3D打印材料是影响3D打印技术发展与应用的关键因素。综述了近年来3D打印复合材料的研究发展以及技术创新应用,重点讨论了3D打印多功能纳米复合材料、纤维增强复合材料、无机填料复合材料、金属填料复合材料和高分子合金的性能及应用。同时对3D打印复合材料的开发及应用前景进行了分析和展望。     

3D打印用高分子材料及其复合材料的研究进展北大核心CSCD

3D打印技术亦称为增材制造,是基于三维数学模型数据,通过连续的物理层叠加,逐层增加材料来生成三维实体的技术。作为第三次工业革命的代表性技术之一,3D打印材料是影响3D打印技术发展与应用的关健因素。而高分子聚合物在打印材料中占据主要地位,其中高分子复合材料具有明显优势。本文综述了近年来3D打印用高分子材料及其复合材料的研究现状,包括高分子丝材、光敏树脂、高分子粉末、高分子凝胶及其它高分子材料,并对高分子材料在3D打印领域的发展进行了展望。     

3D打印光敏树脂的研究进展

以光敏树脂为原料的立体快速成形3D打印技术,具有成本低、精度高、成型快等优点,在各个领域得到广泛的应用。但是,与之相适应的光敏树脂价格较高,并被国外的一些大公司所垄断,而国内相关研发起步较晚,能够生产和研发性能优良的3D打印光敏树脂的企业较少。简要阐述了3D打印光敏树脂的成形方式、固化原理和组成,重点讨论了配方设计的基本方法和评价指标,并对该领域进行了展望。     

光固化3D打印聚酰亚胺研究进展

近年来,光固化3D打印技术因高精度、定制化、整体免装配以及快速制造等成形优点,用于解决聚酰亚胺(polyimide, PI)的微型精密、异形复杂及其功能结构一体化制造技术难题,受到了研究者的广泛研究和关注。基于光固化3D打印成形原理与PI的物理化学特性,发展了一系列光固化3D打印PI材料及其成形技术。本文归纳总结了光固化3D打印PI材料设计制备准则,重点介绍了立体光刻技术(SLA)、数字光处理技术(DLP)和紫外辅助直书写技术(UV-DIW)等光固化3D打印PI研究进展,最后通过光固化3D打印PI的应用和产业化现状提出研究发展对策。     

3D打印微流控芯片技术研究进展

近年来,微流控技术在生命科学和医学诊断等领域得到广泛的应用,显示出了其在检测速度、精度以及试剂损耗等方面相比传统方法的显著优势.然而,使用从半导体加工技术继承而来的微加工技术制作微流控芯片具有比较高的资金和技术门槛,在一定程度上阻碍了微流控技术的推广和应用.近年来随着3D打印技术的兴起,越来越多的研究者尝试使用3D打印技术加工微流控芯片.相比于传统的微加工技术,3D打印微流控芯片技术显示出了其设计加工快速、材料适应性广、成本低廉等优势.本文针对近年来国内外在3D打印微流控芯片领域的最新进展进行了综述,着重介绍了采用微立体光刻、熔融沉积成型以及喷墨打印等3D打印技术加工制作微流控芯片的方法,以及这些微流控芯片在分析化学、生命科学、医学诊断等领域的应用,并对3D打印微流控芯片技术未来的发展进行了展望.     

光固化生物3D打印研究进展及其在生物医药领域的应用

生物3D打印是一种利用活细胞、生物分子和生物材料打印生物医学结构的增材制造方法.光固化生物3D打印利用光对生物墨水进行时空控制实现3D结构的精确构筑,具有高效、副产物少的特点,被广泛用于组织工程和再生医学领域.本文对光固化反应的化学原理、常用于光固化生物3D打印的天然、合成生物材料和光固化生物3D打印的工艺、前沿方法进行了总结,并介绍了各工艺在生物医药领域的相关应用,最后展望了光固化生物3D打印面临的问题和未来的发展方向.     

3D打印MXene气凝胶基微型超级电容器技术与材料研究进展

微型超级电容器(Micro-supercapacitors,MSCs)作为便携、可穿戴、可植入的微型能量存储单元,因高功率密度、瞬间充放电及长循环寿命的优势,在柔性微型电化学储能技术中取得了快速发展。MXene基气凝胶材料因其三维多孔网状结构、优越导电性、亲水性等优势,能够缩短离子传输路径与提高电荷转移效率,在构建柔性MSCs中发挥重要作用,如活性电极材料、柔性导电集流体、油墨印刷等。然而,开发低价、高效、高性能的柔性MSCs器件仍面临诸多挑战。三维(3D)打印能够构建几何形状复杂的3D结构,制造不同尺寸和形状的微型储能器件。为了优化其电化学性能,分别对3D打印技术分类及其最新进展、可打印MXenes材料的设计原理研究进行了综述,总结了它们在与可穿戴电子设备集成MSCs设备中的应用。并对MXenes材料在解决3D打印MSCs的挑战性问题与发展前景做出展望。     

生物材料与细胞相互作用及表面修饰

生物材料用作人工细胞外基质(ECMs)在组织工程中起重要作用。生物材料表面的拓扑结构、亲水／疏水平衡、自由能、电荷状况、化学基团和生物特异性识别对材料／细胞相互作用有较大影响。生物材料表面与细胞的相互作用主要是细胞膜表面受体与生物材料表面配体间的相互分子识别,因此采用仿生修饰生物材料表面以提高细胞亲和性和特异性识别。本文对生物材料与细胞相互作用及表面修饰的技术方法进行了介绍。     

Effect of surface texturing on friction behaviour of 3D printed polylactic acid (PLA)

Additive manufacturing is gaining a remarkable importance in manufacturing industries because of the ability to build parts with complex and intricate shapes. The most widely used material in additive manufacturing is the polymer. In this paper, circular textures have been 3D printed on the surface of Polylactic Acid (PLA) polymer using fused deposition modelling technique. Experiments were performed under dry and lubricated conditions by varying the texture size. The results were obtained for high and low speeds with varying loads of 10, 20, 30, 40 and 50 N. It was observed that coefficient of friction was minimum for texture T₂ at both high and low speeds under dry sliding conditions. This is due to the less real area of contact than texture T₁ and more effective formation of transfer film in case of texture T_3. The entrapment of wear debris is more effective which helps in the formation of transfer layer that acts as solid lubricant. Under lubricated conditions, it was observed that for low speed, texture T₃ has least coefficient of friction while at high speed texture T₁ resulted in the minimum coefficient of friction. This is mainly due to the more retention of lubricating oil for texture T₃ at low speed in comparison to the high speed. Surface analysis carried out for all the textures under dry sliding conditions revealed that the wear is mainly to adhesive and abrasive action.     

Recent Advances in 3D Printing of Photocurable Polymers: Types,Mechanism, and Tissue Engineering Application

The conversion of liquid resin into solid structures upon exposure to light of a specific wavelength is known as photopolymerization. In recent years, photopolymerization-based 3D printing has gained enormous attention for constructing complex tissue-specific constructs. Due to the economic and environmental benefits of the biopolymers employed, photo-curable 3D printing is considered an alternative method for replacing damaged tissues. However, the lack of suitable bio-based photopolymers, their characterization, effective crosslinking strategies, and optimal printing conditions are hindering the extensive application of 3D printed materials in the global market. This review highlights the present status of various photopolymers, their synthesis, and their optimization parameters for biomedical applications. Moreover, a glimpse of various photopolymerization techniques currently employed for 3D printing is also discussed. Furthermore, various naturally derived nanomaterials reinforced polymerization and their influence on printability and shape fidelity are also reviewed. Finally, the ultimate use of those photopolymerized hydrogel scaffolds in tissue engineering is also discussed. Taken together, it is believed that photopolymerized 3D printing has a great future, whereas conventional 3D printing requires considerable sophistication, and this review can provide readers with a comprehensive approach to developing light-mediated 3D printing for tissue-engineering applications.     

Creating Complex Polyacrylamide Hydrogel Structures Using 3D Printing with Applications to Mechanobiology

Due to its favorable physical and chemical properties, including chemical inertness, low fouling by biological molecules, high porosity and permeability, optical transparency, and adjustable elasticity, polyacrylamide has found a wide range of biomedical and non‐biomedical applications. To further increase its versatility, this communication describes a simple method, using readily available reagents and equipment, for 3D printing polyacrylamide hydrogels at a resolution of 100–150 μm to create complex structures. As a demonstration of the application, the method is used for creating a lab‐on‐a‐chip cell culture surface with micropatterned stiffness, which then leads to the discovery of stiffness‐guided collective cell segregation distinct from durotaxis. The present technology is expected to unleash new applications such as the construction of biocompatible elastic medical devices and artificial organs.     

聚合物前驱体3D打印制备高性能陶瓷

3D打印制备陶瓷可以实现结构-材料设计一体化,为复杂形状陶瓷材料快速成型提供了新途径。但是传统的3D打印制备陶瓷是以陶瓷粉末或陶瓷颗粒为打印材料,存在陶瓷构件尺寸精度差、表面光洁度低和力学性能不佳等问题。近年来,以聚合物前驱体为打印材料,通过3D打印成型、高温裂解等工艺制备高性能陶瓷技术的出现为改善这些不足提供了新方法,成为3D打印陶瓷领域的研究热点。本文概述了聚合物前驱体3D打印制备高性能陶瓷的研究进展,重点阐述了本体聚合物前驱体、聚合物前驱体/光敏化合物、聚合物前驱体/巯基化合物、光敏基团改性聚合物前驱体、增强体/聚合物前驱体五种典型材料体系的研究现状,并对其今后的发展方向进行了展望。     

光固化3D打印及其在齿科行业中的应用

光固化3D打印是最早出现的3D打印技术,经过30多年的发展,先后发展出液态树脂固化或光固化（stereolithography,SLA）、数字光处理（digital light processing,DLP）、液晶显示（liquid crystal display,LCD）、连续无分层液体界面提取技术（layerless continuous liquid interface production,CLIP）、双光子3D打印（two-photon polymerization,TPP）、全息3D打印技术等多种打印技术。光固化3D打印技术具有精度高、成型速度快等特点,因此在许多领域都有良好的应用,且前景广阔。在众多领域中,齿科领域个性化特征明显,对打印材料精度要求高,是目前光固化3D打印最有应用潜力和高附加值的领域。本文综述了光固化3D打印技术的种类、原理和技术的优缺点,并简述了光固化3D打印在齿科领域的应用。     

丝素蛋白3D打印在生物医学领域中的应用

增材制造,也称为三维(3D)打印,正推动制造、工程、医学等领域的全面创新升级。3D打印技术由于能够个性化定制生物的复杂3D微结构,构建仿生的功能化活组织或人工器官,近十年来在生物医学领域中取得了长足的发展。丝素蛋白(SF)是一种来源丰富、生物可降解、力学性能优良、细胞相容性极佳的天然有机高分子,为3D打印墨水的设计提供了一种有前景的选择。然而,作为结构蛋白,单一组分的SF具有的生理功能有限,且其经过打印后的稳定性较差,限制了SF在3D打印以及生物医药领域中的进一步发展。为此,研究人员通过化学改性技术和先进3D打印技术相结合,使得改性后的SF能够更适用于3D打印,并发展成为一种具有应用价值的生物材料。本文综述了SF的结构特征、SF的化学修饰策略、打印墨水的制备策略以及3D打印SF材料在生物医学领域的最新应用进展,并展望了3D打印SF生物材料的未来发展趋势,为其在更广阔领域的应用提供一定的借鉴。     

Direct Ink 3D Printing of Porous Carbon Monoliths for Gas Separations

Additive manufacturing or 3D printing is the advanced method of manufacturing monolithic adsorbent materials. Unlike beads or pellets, 3D monolithic adsorbents possess the advantages of widespread structural varieties, low heat and mass transfer resistance, and low channeling of fluids. Despite a large volume of research on 3D printing of adsorbents having been reported, such studies on porous carbons are highly limited. In this work, we have reported direct ink 3D printing of porous carbon; the ink consisted of commercial activated carbon, a gel of poly(4-vinylphenol) and Pluronic F127 as plasticizer, and bentonite as the binder. The 3D printing was performed in a commercial 3D printer that has been extensively modified in the lab. Upon 3D printing and carbonization, the resultant 3D printed porous carbon demonstrated a stable structure with a BET area of 400 m²/g and a total pore volume of 0.27 cm³/g. The isotherms of six pure-component gases, CO₂, CH₄, C₂H₆, N₂, CO, and H₂, were measured on this carbon monolith at 298 K and pressure up to 1 bar. The selectivity of four gas pairs, C₂H₆/CH₄, CH₄/N₂, CO/H₂, and CO₂/N₂, was calculated by Ideally Adsorbed Solution Theory (IAST) and reported. Ten continuous cycles of adsorption and desorption of CO₂ on this carbon confirmed no loss of working capacity of the adsorbent.