Comparison of thermal degradation products from real municipal waste plastic and model mixed plastics

The thermal degradation of real municipal waste plastic (MWP) obtained from Sapporo, Japan and model mixed plastics was carried out at 430 °C in atmospheric pressure by batch operation. The chlorinated hydrocarbons found in PE/PP/PS/PVC [poly(ethylene)/poly(propylene)/poly(styrene)/poly(vinyl chloride)] degradation liquid products were also observed in PE/PP/PS/PVC/PET (poly(ethylene terephalate)) and MWP degradation liquid products. The presence of PET in MWP produced the additional chlorinated hydrocarbons, which are similar to the chlorinated hydrocarbons observed during the PE/PP/PS/PVC/PET degradation liquid products. In addition, the presence of PET facilitated the formation of more organic chlorine content in liquid products and drastic decrease in the formation of inorganic chlorine content.     

Fuels obtained by thermal cracking of individual and mixed polymers

Utilization of oils/waxes obtained from thermal cracking of individual LDPE (low density polyethylene), HDPE (high density polyethylene), LLDPE (linear low density polyethylene), PP (polypropylene), or cracking of mixed polymers PP/LDPE (1: 1 mass ratio), HDPE/LDPE/PP (1: 1: 1 mass ratio), HDPE/LDPE/LLDPE/PP (1: 1: 1: 1 mass ratio) for the production of automotive gasolines and diesel fuels is overviewed. Thermal cracking was carried out in a batch reactor at 450°C in the presence of nitrogen. The principal process products, gaseous and liquid hydrocarbon fractions, are similar to the refinery cracking products. Liquid cracking products are unstable due to the olefins content and their chemical composition and their properties strongly depend on the feed composition. Naphtha and diesel fractions were hydrogenated over a Pd/C catalyst. Bromine numbers of hydrogenated fractions decreased to values from 0.02 g to 6.9 g of Br₂ per 100 g of the sample. Research octane numbers (RON) before the hydrogenation of naphtha fractions were in the range from 80.5 to 93.4. After the hydrogenation of naphtha fractions, RON decreased to values from 61.0 to 93.6. Diesel indexes (DI) for diesel fractions were in the range from 73.7 to 75.6. After the hydrogenation of diesel fractions, DI increased up to 104.9.     

正辛烷热裂化和催化裂化生成甲烷反应机理

采用脉冲微反装置,在反应温度为550~650℃,低转化率(小于15%)下,研究了正辛烷在石英砂和ZRP分子筛上的热裂化和催化裂化反应,分析了甲烷的生成机理。结果表明,正辛烷热裂化时,乙烯、丙烯和正丁烯是初始产物,甲烷由4种反应路径生成。当反应温度为600℃时,甲基自由基攻击碳链端部C-H键生成甲烷。中部C-H键脱氢形成的辛基自由基在端部C-C键断裂的活化能较高,仅在高温下生成甲烷。正辛烷在ZRP分子筛上主要发生质子化裂化反应,正构烷烃占有相当比重,甲烷由质子化裂化步骤生成。热裂化与质子化裂化对甲烷贡献的对比可知,当反应温度低于600℃时,甲烷由质子化裂化反应生成;在高温下,热裂化反应决定甲烷选择性。     

催化裂化过程中热裂化反应与二次反应的研究

利用连续式小型提升管催化裂化实验装置,研究了重油催化裂化过程中热裂化反应和二次反应的特点;考察了反应温度、剂油比和油气停留时间对热裂化和二次反应（氢转移和异构化反应）的影响;给出了不同反应条件下催化裂化过程中的过裂化点,考察了过裂化点前后热裂化反应在催化裂化过程中所占比例及氢转移和异构化反应的变化。结果表明,降低反应温度,缩短停留时间,增加剂油比可以抑制催化裂化过程中不利的热裂化反应,有利于氢转移和异构化反应的发生;在由反应温度、剂油比和停留时间引起的过裂化点前后,热裂化、氢转移和异构化反应表现出各自的变化特点。     

NMR characterization of pentaerythritol glycolysis products of polyethylene terephthalate

The degradation of polyethylene terephthalate (PET) bottles has been successfully achieved by depolymerization through glycolysis with pentaerythritol. The reaction was performed at 250°C in the presence of an organotin catalyst. The glycolyzed products were characterized by 1D and 2D nuclear magnetic resonance (NMR) spectroscopy. The existence of the chemical bond between the polyol and the PET was detected through heteronuclear multiple bond correlation spectroscopy, and the NMR signals of different species were separated according to their diffusion coefficient by diffusion-ordered spectroscopy. This method offers a rapid quantification of glycolyzed products. Furthermore, it was found that the major product was the mono-pentaerythritol ester followed by the di-pentaerythritol ester, and lastly the tri-pentaerythritol ester.     

Advances and approaches for chemical recycling of plastic waste

The global production and consumption of plastics has increased at an alarming rate over the last few decades. The accumulation of pervasive and persistent waste plastic has concomitantly increased in landfills and the environment. The societal, ecological, and economic problems of plastic waste/pollution demand immediate and decisive action. In 2015, only 9% of plastic waste was successfully recycled in the United States. The major current recycling processes focus on the mechanical recycling of plastic waste; however, even this process is limited by the sorting/pretreatment of plastic waste and degradation of plastics during the process. An alternative to mechanical processes is chemical recycling of plastic waste. Efficient chemical recycling would allow for the production of feedstocks for various uses including fuels and chemical feedstocks to replace petrochemicals. This review focuses on the most recent advances for the chemical recycling of three major polymers found in plastic waste: PET, PE, and PP. Commercial processes for recycling hydrolysable polymers like polyesters or polyamides, polyolefins, or mixed waste streams are also discussed.     

Stability of model recycled mixed plastic waste compatibilised with a cooperative compatibilisation system

The effect of the degree of degradation of the components of a model municipal plastic waste (a mixture of low-density polyethylene, high-density polyethylene, polypropylene and high-impact polystyrene) on the toughness and stability of recyclates compatibilised with a cooperative compatibilisation system (a mixture of ethylene-propylene statistical and styrene-butadiene block copolymers with a secondary amine-based stabiliser) was studied. It was shown that good impact strength was achieved for recyclates having components with a low or medium degree of degradation. Mechanical properties of recyclates having the components with a high degree of degradation are deteriorated. The addition of the cooperative compatibilisation system leads to a higher thermo-oxidative stability of recyclates irrespective of the degree of degradation of their components. Photo-oxidative stability of the recyclates is low but it can be improved to a satisfactory level by the addition of carbon black or a commercial photo-stabiliser.     

生物质焦油热裂解动力学参数实验研究

基于进样过程中焦油蒸发的不稳定性以及反应温度的测定和控制难度,设计了移动床焦油进样系统,使用样品槽携带焦油进入具有线性温度分布的炉膛空间,以样品槽的运动进样代替焦油流动进样,以获得稳定的焦油蒸发进样和更容易控制的反应温度。在此基础上,研究了不同进样速率下的焦油热裂解及其动力学特性。结果表明,在573~1 123 K,焦油的裂解率随温度的升高而加速升高,并在1 123 K时达到58%的裂解率;焦油热裂解遵循一级动力学反应,其平均活化能为39.5 kJ/mol,指前因子为1.58 min^-1。     

Combined effects of clay modifications and compatibilizers on the formation and physical properties of melt‐mixed polypropylene/clay nanocomposites

The melt mixing technique was used to prepare various polypropylene (PP)‐based (nano)composites. Two commercial organoclays (denoted 20A and 30B) served as the fillers for the PP matrix, and two different maleated (so‐called) compatibilizers (denoted PP‐MA and SMA) were employed as the third component. The results from X‐ray diffraction (XRD) and transmission electron microscope (TEM) experiments revealed that 190 °C was an adequate temperature for preparing the nanocomposites. Nanocomposites were achieved only if specific pairs of organoclay and compatibilizer were simultaneously incorporated in the PP matrix. For example, PP/20A(5 wt %)/PP‐MA(10 wt %) and PP/30B(5 wt %)/SMA(5 wt %) composites exhibited nanoscaled dispersion of 20A or 30B in the PP matrix. Differential scanning calorimetry (DSC) results indicated that the organoclays served as nucleation agents for the PP matrix. Generally, their nucleation effectiveness increased with the addition of compatibilizers. The thermal stability enhancement of PP after adding 20A was confirmed with thermogravimetric analysis (TGA). The enhancement became more evident as a suitable compatibilizer was further added. However, for the 30B‐included composites, thermal stability enhancement was not evident. The dynamic mechanical properties (i.e., storage modulus and loss modulus) of PP increased as the nanocomposites were formed; the properties increment corresponded to the organoclay dispersion status in the matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4139–4150, 2004     

Determination of sulphur in liquids obtained by thermal cracking of waste polymers and commercial fuels with different analytical methods

Low sulphur concentration in hydrocarbon products as fuels or lubricants is an important requirement for the high quality standards of refineries. A non-polarised energy dispersive X-ray fluorescence spectroscopy (EDXRFS) and sample combustion technique (ASTM D6428-99) was compared. A new application of energy dispersive X-ray spectrometry as analytical method for the determination of sulphur in fuels and fuel-like fractions was investigated. Low sulphur containing fuels and hydrocarbon mixtures obtained by thermal cracking of waste polymers were measured and the influence of C/H ratio on accuracy was studied. The concentration of sulphur in samples was measured with calibration graphs of different hydrocarbon matrices (commercial gasoline, diesel oil and white oil were used). Good correlation was observed between the different methods, but the correlation was depending on the characteristics of the matrices. Detection limits of 1.0 ppm, 1.1 ppm and 0.9 ppm were obtained for S in gasoline, diesel oil and white oil, respectively.     

Mechanical and thermal characterization of sisal fiber reinforced polylactic acid composites

The advantages of green composites are including, but not limited to their environmental friendly nature, lightweight, reduction of production energy and costs, and recyclability. This work focuses on the mechanical, thermal, and dynamic mechanical properties of biocomposites. For that purpose, biosourced polymers were used, namely polylactic acid (PLA) and sisal fiber, and biocomposites were extruded and then injection molded with different contents of sisal fibers (5%, 10%, 15%). The results show that the increase of the rate of reinforcement improves the mechanical and dynamic mechanical properties of the biocomposites made. By the increase of the sisal fiber content, the degree of crystallinity of the matrix was increased from 47% to 61%, as sisal fibers were acted as a nucleating agent for the PLA.     

喷气燃料裂解产物中芳烃的全二维气相色谱-质谱分析

采用全二维气相色谱-质谱联用仪(GC×GC-MS),通过优化程序升温和调制周期,建立了喷气燃料裂解产物中芳烃的定性定量分析方法。该方法对多环芳烃(PAH)同分异构体具有良好的分离能力。利用MS检测器谱库检索结果、芳烃标准品及相关的文献报道,对喷气燃料裂解产物中常见的单环芳烃、二环芳烃、三环芳烃及四环芳烃等共27种芳烃进行了准确定性,并利用外标GC×GC-FID法对其进行定量。定量结果表明,芳烃含量均随着裂解产气率的增加而增大,当裂解产气率达到22%时,二环芳烃开始产生,且其含量随着裂解产气率的增加呈指数形式增加。该方法与传统的气相色谱-质谱相比,具有更好的分离及定性能力,可应用于复杂样品的分离及其定性定量分析。     

Synthesis,characterization, and thermal properties of piezoelectric polyimides

Three amorphous piezoelectric polyimides have been synthesized and characterized to analyze their utility for high‐temperature applications. The studied polyimides have been prepared from 4,4′‐oxydiphthalic anhydride and the diamines 2,4‐di(3‐aminophenoxy)benzonitrile (poly2‐4), 2,6‐bis(3‐aminophenoxy)benzonitrile (poly2‐6), and 1,3‐bis‐2‐cyano‐3‐(3‐aminophenoxy)phenoxybenzene (poly2CN). These polyimides differ in the position of the dipolar groups ? CN in the aromatic ring (poly2‐4 and poly2‐6) and in the number of these groups in the repetitive unit (poly2‐6 and poly2CN). The imidization degree has been studied by Fourier transform infrared (FTIR) and thermogravimetry‐mass spectrometry (TG‐MS) and thermal properties by differential scanning calorimetry (DSC) and thermogravimetry (TG). The piezoelectric behavior has been analyzed from remnant polarization measurements. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 722–730, 2009     

Synthesis and characterization of functional polyethylene with regularly distributed thioester pendants via ring‐opening metathesis polymerization

Four kinds of functional polyethylene carrying thioester pendants were synthesized via ring‐opening metathesis polymerization (ROMP) of alkyl cyclopent‐3‐enecarbothioate catalyzed by a ruthenium‐based commercial catalyst and subsequent hydrogenation of the ROMP products (alkyl = ethyl, n‐butyl, n‐octyl, or n‐dodecyl). In these polymers the pendant alkyl thioester groups are precisely distributed along the backbone on every five methylene carbons. Chain structure, molecular weight and molecular weight distribution of the polymers were characterized by ¹H and ¹³C NMR, and GPC. The ROMP reactions all reached high monomer conversions, and hydrogenation of the ROMP products were exhaustive. Thermal transitions and side chain crystallization behaviors of the polymer were investigated and characterized by DSC and TGA. Glass transition temperature and melting temperature of these polymers were higher than the counterparts containing ester pendants. TGA analysis indicated that all the thioester‐containing polymers exhibited moderate thermal stability, and the sulfur‐containing polymers show slightly lower thermal stability than their counterparts without sulfur. The new family of functionalized polyethylenes could be used as models of ethylene‐thioacrylate copolymers, and find applications as novel functional materials. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 4027–4036     

Dielectric,thermal, and mechanical properties of CeO2‐filled HDPE composites for microwave substrate applications

Cerium oxide‐filled high density polyethylene (HDPE) composites for microwave substrate applications were prepared by sigma‐blend technique. The HDPE was used as the matrix and the dispersion of CeO₂ in the composite was varied up to 0.5 by volume fraction, and the dielectric properties were studied at 1 MHz and microwave frequencies. The variations of thermal conductivity (k_eff), coefficient of thermal expansion (α_c) and Vicker's microhardness with the volume fraction of the filler were also measured. The relative permittivity (ε_eff) and dielectric loss (tan δ) were found to increase with increase in CeO₂ content. For 0.4 volume fraction loading of the ceramic, the composite had ε_eff = 5.7, tan δ = 0.0068 (at 7 GHz), k_eff = 2.6 W/m °C, α_c = 98.5 ppm/°C, Vicker's microhardness of 18 kg/mm² and tensile strength of 14.6 MPa. Different theoretical approaches have been used to predict the effective permittivity, thermal conductivity, and coefficient of thermal expansion of composite systems and the results were compared with the experimental data. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 998–1008, 2010     

Effect of conductive particles on the mechanical,electrical, and thermal properties of maleated polyethylene

Inclusion of conductive particles is a convenient way for the enhancement of electrical and thermal conductivities of polymers. However, improvement of the mechanical properties of such composites has remained a challenge. In this work, maleated polyethylene is proposed as a novel matrix for the production of conductive metal–thermoplastic composites with enhanced mechanical properties. The effects of two conductive particles (iron and aluminum) on the morphological, mechanical, electrical, and thermal properties of maleated polyethylene were investigated. Morphological observations revealed that the matrix had excellent adhesion with both metal particles. Increase in particle concentration was shown to improve the tensile strength and modulus of the matrix significantly with iron being slightly more effective. Through‐plane electrical conductivity of maleated polyethylene was also substantially improved after adding iron particles, while percolation was observed at particle contents of around 20–30% vol. In the case of aluminum, no percolation was observed for particle contents of up to 50% vol., which was linked to the orientation of the particles in the in‐plane direction due to the squeezing flow. Inclusion of particles led to substantial increase (over 700%) in the thermal conductivities of both composites. The addition of high concentrations of metal particles to matrix led to the creation of two groups of materials: (i) composites with high electrical and thermal conductivities and (ii) composites with low electrical and high thermal conductivities. Such characteristics of the composites are expected to provide a unique opportunity for applications where a thermally conductive/electrically insulating material is desired. Copyright © 2015 John Wiley & Sons, Ltd.     

Synthesis,characterization, and thermal properties of ladderlike polyepoxysiloxanes

Starting from trichlorosilanes and using 1,4‐phenylenediamine as a template, we have synthesized some ladderlike poly(glycidyl‐co‐alkyl/aryl)siloxanes (polyepoxysiloxanes or polyepoxies for short). The structures of copolymers were confirmed through IR, ¹H NMR, elemental analyses, and gel permeation chromatography. Curing behaviors of these polyepoxies in the absence and presence of a curing agent have been studied with DSC. It was shown that these epoxies could be cured without any curing agent. Copolymers having aromatic groups showed higher curing reactivity than those having alkyl groups. The experimental results also demonstrate that the curing reaction occurred solely via epoxy functionality, not via the condensation reaction of the hydroxy groups located at the end of polymer main chains. The thermal stability of the cured polymers was examined by thermogravimetric analysis. The results confirm that polyepoxies with aromatic groups had better thermal stability than those with alkyl groups. It was also found that polyepoxies cured with a diamine have a higher thermal stability than those cured in the absence of a curing agent. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2215–2222, 2001     

Precision ADMET polyolefins containing dithiane: Synthesis,thermal properties,and macromolecular transformation

1,3‐Dithiane and its derivatives are widely used as powerful acyl anion equivalent to a range of useful transformations that are needed in the synthesis of natural products. In this work, a series of polyolefins containing pendant dithiane groups have been designed and synthesized via acyclic diene metathesis polymerization (ADMET) polymerization and subsequent hydrogenation. The structures of these polymers were characterized by ¹H NMR, ¹³C NMR, and FT‐IR, and successful incorporation of the dithiane groups was proved. With different contents of the dithiane moieties, these ADMET polymers exhibited distinct thermal properties different from each other as evidenced by differential scanning calorimetry and thermal gravimetric analysis. The dithiane units in the ADMET polymer with 20 methylene carbons between the adjacent dithiane groups were transformed into thiol groups via reaction with Bu₃SnH. This work provided a convenient route to synthesize polyethylene with pendant thiol groups that are evenly distributed in the chain. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2468–2475     

Effect of rope mat and random orientation on mechanical and thermal properties of banana ribbon-reinforced polyester composites and its application

The present work deals with the characterization of banana ribbon, a new natural fiber, and the effect of rope mat and random orientation on the mechanical and thermal properties of banana ribbon-reinforced polyester composites. Of all the fabricated composites, the banana ribbon rope mat composites showed improved mechanical and thermal properties compared to randomly oriented composites and other natural fiber composites. The surface morphologies of fractured mechanical testing samples were studied by scanning electron microscope to probe the fiber–matrix interaction. Furthermore, the mat composites are used to fabricate windshield of four wheelers and mudguard of two wheelers.     

The combined effect of photodegradation and stress cracking in polystyrene

This work aims to analyze the effects of photodegradation on the stress cracking resistance of polystyrene. Injection moulded samples were exposed to the ultraviolet light for various times in the laboratory prior to solvent contact. The bars were then stressed in a tensile testing machine under the presence of butanol. During this period the stress relaxation was monitored and the ultimate properties were evaluated after selected periods of stress cracking. Complementary tests were done by size exclusion chromatography and by scanning electron microscopy. The results indicated that butanol causes significant modification in polystyrene, with extensive surface crazing as well as reduction in mechanical properties. This is intensified under higher mechanical stress. The previous degraded samples showed a higher level of stress relaxation and a greater loss in tensile strength in comparison to the undegraded ones. The synergist action of photodegradation and stress cracking in polystyrene may be a consequence of the chemical changes caused by oxidation like the formation of polar chemical groups and the reduction in molecular weight.