挤出平缝口模优化设计

挤出平缝口模通常用于加工膜和片材，对产品厚度的一致性有很高要求。本文给出了结合聚合物成型模拟技术、设计灵敏度分析和数值优化技术的口模形状优化设计方法。以最小压力降为目标函数，口模出口处任意点的速率与出口已知速率相对误差的平方和小于容许误差为约束函数，口模形状参数为优化设计变量，给出了目标函数的表达式，推导了日标函数、约束函数对优化设计变量的灵敏度公式。利用灵敏度分析和基于梯度的优化算法即序列二次规划算法(SQP法)求解最优设计参数。通过算例表明，应用该法进行口模优化设计可以减小压力降和口模出口速率变化率。     

Photoviscoplastic investigations of slip-line fields and principal-stress trajectories in viscoelastoplastic strip for drawing with back tension

Photoviscoplasticity is applied to the drawing with back tension through rollers and wedge-shaped dies in model tests of plane-strain state. The effects of the back tension on the slip-line fields and on the principal-stress trajectories for the strips are discussed in the light of experimental results obtained from the model tests. Actual strips are considered as viscoelastoplastic media in the actual drawing processes. The model specimens used are softened celluloid as the viscoelastoplastic medium for the strip and Araldite as the glassy elastic medium for the dies. At a suitable experimental temperature, the viscoelastoplastic strip is drawn viscoplastically through the gap between the dies mentioned above. The slip-line fields, the principal-stress trajectories in the strip and the normal pressure on the contact surface are greatly influenced by the effect of the back tension.     

Extrudate swell of Newtonian fluids from converging and diverging annular dies

Finite element results are presented for the extrudate swell of Newtonian fluids from converging and diverging annular dies. Numerical calculations for a variety of diameter ratios and taper angles show the dependance of diameter and thickness swell on the angle. For diverging dies a thickness contraction occurs for angles greater than 30 degrees, while the diameter swell increases rapidly. For converging dies the design is limited to angles that do not allow contact of the inner free surfaces. The present results show that the diameter swell is highest for the diverging, followed by the straight and then the converging dies.     

Die design by a boundary element method

A simple technique to design extrusion dies for three dimensional profiles based on Boundary Element Methods is reported. The technique is applied to design a few dies for triangular and square Newtonian extrudates. The results obtained compare well with the available data on common design practice.     

Bounds for the load to compress plastically square discs between rough dies

Summary Upper and lower bounds are derived for the load necessary to compress plastically a thin square disc of plastic-rigid material between perfectly rough dies.     

Pressing of circular cylindrical bar with unequal frictional interface conditions

Unequal frictional conditions between the dies and a long circular cylinder are analyzed using a thermoelastoplastic formulation. The flow stress in the cylinder is assumed to depend on the strain, strain rate and temperature. Non-symmetrical contact loads across the cylinder cause uneven pressing and material flow. Plane strain analytical results are obtained and they agree with the observations of the side pressing tests.     

Numerical analysis of three-dimensional Newtonian extrudate swell

The present paper considers the problem of predicting extrudate shapes from asymmetrical dies for Newtonian fluids. The flow is fully three-dimensional and an exploration of finite elements is made with a view to finding accurate, stable and economical schemes. A number of elements are compared and we conclude that some of the Fortin elements are most useful on the grounds of computational overhead and solution accuracy. These are used to investigate some symmetrical (square dies) and asymmetrical (unequal lip) planar and general L-shaped die flows. Finally, we show that in an unconstrained extrudate the final shape must be such that particles describe a helix in space; special cases include circular flow and rectilinear flow.     

Photoelastic investigation of plane wedge-shaped drawing die

A photoelastic investigation is conducted for plane wedge-shaped dies with special reference to the distribution of pressure and friction on the contact surface. A softened celluloid strip is drawn through the gap of Araldite dies kept in the state of glassy elastic. The results are compared with the theoretical results by other investigators.     

Non-Newtonian fluids with a yield stress

A modified Herschel–Bulkley model [E. Mitsoulis, S.S. Abdali, Flow simulation of Herschel–Bulkley fluids through extrusion dies, Can. J. Chem. Eng. 71 (1993) 147–160] predicts an infinite apparent viscosity at vanishing shear rate. Furthermore, the dimensions of one parameter depend on another parameter. In this contribution, we propose a generalized model based on earlier work by De Kee and Turcotte [D. De Kee, G. Turcotte, Viscosity of biomaterials. Chem. Eng. Commun. 6 (1980) 273–282] and on the work of Papanastasiou [T.C. Papanastasiou, Flows of materials with yield, J. Rheol. 31 (1987) 385–404] to solve the problems associated with the modified Herschel–Bulkley model. Compared to the responses of the Papanastasiou model and the modified Herschel–Bulkley model, the proposed generalized model provides the expected improvements and is capable of predicting successfully the rheological behavior (viscosity and yield stress) of Carbopol 980 dispersions.     

Biaxial orientation of polymers by solid state extrusion through convergent-divergent dies

Solid-state extrusion of crystalline thermoplastics is a well known method for the production of monoaxially oriented filaments exhibiting very high modulus and strength. This is achieved primarily by forcing the polymer through a converging conical die at temperatures below its melting point.In the present study the polymer is subjected to deformations simultaneously along the longitudinal and transverse directions by using dies featuring converging and diverging walls, perpendicular to each other, to produce flat extrudates exhibiting biaxial orientation. Two geometries are examined to determine the factors controlling the relative magnitude of the orientation in the extrusion and transverse directions respectively, which is being assessed by measuring the birefringence and tensile strength in various sections of the extrudates.Experiments have been carried out over a wide range of temperatures on billets of PTFE and UHMWPE, using dies mounted on a compression testing apparatus to measure the extrusion forces.The mechanics of the converging-diverging flow has been analysed to calculate the extrusion forces as function of the yield strength and coefficient of friction of the polymer and to establish the relationship between type of orientation in extruded products and die geometry.     

关于广义等参有限单元的讨论

研究了新近提出的广义等参单元,讨论了这一新方法与现有方法的关系,提出了一个建立广义有限单元的一般性方法。     

Upper bound analysis of thick wall tubes extrusion process through rotating curved dies

In this study, extrusion process of thick wall tubes through rotating curved dies is investigated by the method of upper bound. Total deformation region is divided into four deformation zones and a velocity field is developed for each deformation zone. The twist moments generated on container and mandrel surfaces are calculated and by equating them with the twist moment exerted by rotating die, the twisting length of tube inside the container is determined. Then, the internal powers, the powers dissipated on frictional and velocity discontinuity surfaces for a rigid-perfectly plastic material are evaluated and they are used in upper bound model. By optimizing the total power with respect to the slippage parameter between die and the tube material, the required relative extrusion pressure for a given process conditions and die angular velocity is determined. The results of finite element simulations are also presented and satisfactory agreement between the calculated and FEM results are demonstrated.     

The generalized M–J sets for bicomplex numbers

We explained the theory about bicomplex numbers, discussed the precondition of that addition and multiplication are closed in bicomplex number mapping of constructing generalized Mandelbrot–Julia sets (abbreviated to M–J sets), and listed out the definition and constructing arithmetic of the generalized Mandelbrot–Julia sets in bicomplex numbers system. And we studied the connectedness of the generalized M–J sets, the feature of the generalized Tetrabrot, and the relationship between the generalized M sets and its corresponding generalized J sets for bicomplex numbers in theory. Using the generalized M–J sets for bicomplex numbers constructed on computer, the author not only studied the relationship between the generalized Tetrabrot sets and its corresponding generalized J sets, but also studied their fractal feature, finding that: (1) the bigger the value of the escape time is, the more similar the 3-D generalized J sets and its corresponding 2-D J sets are; (2) the generalized Tetrabrot set contains a great deal information of constructing its corresponding 3-D generalized J sets; (3) both the generalized Tetrabrot sets and its corresponding cross section make a feature of axis symmetry; and (4) the bigger the value of the escape time is, the more similar the cross section and the generalized Tetrabrot sets are.     

修正的偶应力线弹性理论及广义线弹性体的有限元方法

以含偶应力的弹性理论为基础,考虑小变形情况下变形体的平动变形和旋转变形,提出关于偶应力与曲率张量的线性本构关系,建立一般弹性体的线性模型。为满足有限单元C1连续性要求,考虑转角为独立变量,利用罚方法引入约束条件,构造一般弹性体的约束变分形式。应用8节点48个自由度的实体等参元,建立一般弹性体力学响应分析的有限元方程。对悬臂梁的静力和动力分析表明,一般弹性体模型较之经典弹性力学更适合结构分析;较之Timoshenko梁模型,一般弹性体模型能够计及结构尺度对结构动力特性和动力响应造成的显著影响。     

串列风力机尾流干扰的研究简

广义致动盘方法是通过引入体积力代替叶片的致动盘技术与三维Navier-Stokes 方程相结合来获得风力机周围流场信息的一种方法. 该方法避免了花费大量网格与计算资源去求解风力机叶片的附面层,从而可以把更多的网格与计算资源用于风力机尾流流场的模拟,非常适合用于风力机尾流流场的研究. 以NH1500风力机为计算模型,将常规CFD (computational fluid dynamics) 方法与广义致动盘方法计算所得的叶片载荷分布进行比较,以验证广义致动盘方法的可行性. 然后使用广义致动盘方法对风场中串列风力机进行数值模拟,研究串列风力机之间间距变化时,上游风力机产生的尾流对下游风力机的干扰影响.     

Stress and electric displacement analyses in piezoelectric media with an elliptic hole and a small crack

In this paper, the interactions between an elliptic hole and an arbitrary distributed small crack in plane piezoelectric medium, which are often happened in engineering problems, are discussed. The Green’s functions in a piezoelectric plate with an elliptic hole for a generalized line dislocation and a generalized line force are presented. The small crack is represented by unknown continuous distributed dislocations. By considering traction free conditions on the surface of the small crack, the problem is then reduced to a group of singular integral equations which are solved by using a special numerical technique. Accuracy of the present method is confirmed by comparing the numerical results with those in literatures for PZT-4 when the elliptic hole is degenerated into a crack. The generalized stress intensity factors of cracks and the generalized stress on the edge of the elliptic hole are shown graphically. It is shown that the small crack may have shielding or amplifying effects on the main elliptic hole or crack, which depends on the location and orientation of the small crack. The hole near a crack can significantly reduce the stress intensity factor of the crack. The direction of the electric field is important to shielding effect.     

压电螺型位错和共线界面刚性线夹杂的干涉效应

研究了压电材料中压电螺型位错和共线界面导电刚性线夹杂的电弹干涉效应．运用复变函数解析延拓技术与奇性主部分析方法,获得了该问题的一般解答．作为算例,求出了界面含一条刚性线夹杂时两种压电介质区域广义应力函数的封闭形式解．导出了作用在位错上的像力和刚性线夹杂表面剪应力和电位移的解析表达式．讨论了界面刚性线长度,两种材料的剪切模量比和压电系数比对位错力和刚性线表面剪应力的影响规律．为进一步研究该类问题提供了一个基本解。     

分析力学初值问题的一种变分原理形式

明确了分析力学初值问题的控制方程,按照广义力和广义位移之间的对应关系,将 各控制方程卷乘上相应的虚量,代数相加,进而在 原空间中建立了分析力学初值问题的一种变分原理形式,即建立了分析力学初值问题的卷积 型变分原理和卷积型广义变分原理. 推导了分析力学初值问题卷积型变分原理和卷积型广义 变分原理的驻值条件. 在建立分析力学初值问题的一种变分原理形式的同时, 将变积方法推广为卷变积方法.     

Wave propagation at interface of heat conducting micropolar solid and fluid media

The present investigation is concerned with the wave propagation at an interface of a micropolar generalized thermoelastic solid half space and a heat conducting micropolar fluid half space. Reflection and transmission phenomena of plane waves are investigated, which impinge obliquely at the plane interface between a micropolar generalized thermoelastic solid half space and a heat conducting micropolar fluid half space.The incident wave is assumed to be striking at the interface after propagating through the micropolar generalized thermoelastic solid. The amplitude ratios of various reflected and transmitted waves are obtained in a closed form. It is found that they are a function of the angle of incidence and frequency and are affected by the elastic properties of the media. Micropolarity and thermal relaxation effects are shown on the amplitude ratios for a specific model. The results of some earlier literatures are also deduced from the present investigation.     

Generalized expressions for boundary conditions of shells of revolution

For the boundary conditions of shells of revolution, traditionally, four out of the eight quantities which are the four displacements on the middle surface u, v, w and if together with the four corresponding forces, are given. when the generalized displacements on the nodal circles are used as basic unknowns, the number of unknowns on a nodal circle is more than four^[1][2][3][4]. In this case, how to deal with the boundary conditions is still a problem that has not been solved satisfactorily yet. In this paper,the relations between the generalized and nongeneralized quantities of a shell’s edge are derived according to the principle of virtual work. Seven types of common edges are studied and their expressions of boundary conditions in the form of generalized displacements or forces are qiven. The number of expressions for each type of edge may correspond with the number of unknowns used on a nodal circle. Kith these expressions, boundary conditions can be put directly into equations of motion of generalized displacement method so as to solve the generalized displacements. By so doing, the process of transformation and inverse transformation about unknowns in [2] is avoided. Not only is the argument simple and clear, but the calculation work is reduced.Having the set of generalized expressions of boundary conditions, the generalized displacement method of the shell of revolution may be more perfect in theory.