Amphoteric initiators suitable for emulsifier-free emulsion polymerization and the properties of the resulting latices

The soap-free emulsion polymerizations of styrene (St) and acrylamide (AAm) or methyl methacrylate (MMA) were carried out in the presence of three kinds of amphoteric initiators, and the polymerization kinetics and the colloidal properties of the latices produced were emphatically investigated. It was found that the number of carbon atoms between the amidino and carboxyl groups in each initiator exhibited an appreciable effect on the dissociation as well as on the solubility of the initiator in water, and therefore, that the properties of the colloidal particles depended on the structure of the initiators used. All the copolymerization runs, except for the polymerization using 2,2′-azobis(N-(2-caboxyethyl)-2-methylpropionamidine) under a strongly alkali condition, gave amphoteric latices, which indicated higher critical flocculation concentrations at lower or higher pHs than at a medium pH. The surface charge density measured by titration for poly(St/MMA) particles was about 3–10 times as high as that for the poly(St/AAm) ones, though these were prepared under the same conditions other than the monomer composition. The influence of the polymerization pH on both the polymerization rate and the surface charge density of the resulting latices was negligible even if the constants of the decomposition rate and the dissociation of the amphoteric initiators strongly depended on the pH of the medium. Received: 28 July 2000 Accepted: 1 November 2000     

Size control of polystyrene nodules formed on silica particles in soap-free emulsion polymerization with amphoteric initiator

An amphoteric initiator of 2,2′-azobis[N-(2-carboxyethyl)-2-2-methylpropionamidine] (VA-057) was applied to fabrication of raspberry-shaped composite particles in soap-free emulsion polymerization of styrene in the presence of silica particles surface-modified with 3-methacryoxypropyltrimethoxysilane. In the polymerizations, pH of the solution was ranged from 7.9 to 9.9 to alter dissociation degree of ionizable groups in the initiator. Raspberry-shaped particles were obtained in a pH range of 8.0 to 9.3 followed by a tendency in which average size of polystyrene (PSt) nodules adsorbed onto the silica particles decreased with pH. This tendency was similar to that of polymer particles formed in conventional soap-free emulsion polymerization in the absence of the silica particles. An increase in silica particle concentration led to a decrease in the final size in PSt nodules. The decrease was caused by the stabilization of polymer particles fixed to the silica surface against polymer particle aggregation in water phase.     

Agitation requirement for synthesis of micron-sized monodisperse polymer particles in soap-free polymerization method

Single-stage polymerization recently proposed for producing micron-sized polymer particles in aqueous media by Gu, Inukai and Konno (2002) was carried out under the control of agitation with styrene monomer, an amphoteric initiator, 2,2′-azobis [N-(2-carboxyethyl)-2-methylpropionamidine] tetrahydrate and a pH buffer NH₃/NH₄Cl at a monomer concentration of 1.1 kmol/m³ H₂O, an initiator concentration of 10 mol/m³ H₂O and a buffer concentration of [NH₃] = [NH₄Cl] = 10 mol/m³ H₂O. In the polymerizations, impeller speed was ranged from 300 to 500 rpm to satisfy complete dispersion of the monomer phase and not to introduce the gas phase from the free surface. Polymerization experiments under steady agitation indicated that impeller speed was an important factor for size distribution of polymer particles. An increase in impeller speed promoted particle coagulation during the polymerization to enlarge the average size of polymer particles but widen the size distribution. To produce polymer particles with narrow size distribution, stepwise reduction in impeller speed was examined in the polymerization experiments. It was demonstrated that this method was more effective than the steady agitation. The impeller speed reduction could produce highly monodisperse particles with an average size of 2 μm and a coefficient of variation of size distributions of 2.2% that was much smaller than typical monodispersity criterion of 10%.     

Morphology of micron-sized monodispersed poly(butyl methacrylate)/polystyrene composite particles produced by seeded dispersion polymerization

In order to develop the seeded dispersion polymerization technique for the production of micron-sized monodispersed core/shell composite polymer particles the effect of polymerization temperature on the core/shell morphology was examined. Micron-sized monodispersed composite particles were produced by seeded dispersion polymerizations of styrene with about 1.4-μm-sized monodispersed poly(n-butyl methacrylate) (Pn-BMA) and poly(i-butyl methacrylate) (Pi-BMA) particles in a methanol/water (4/1, w/w) medium in the temperature range from 20 to 90 °C. The composite particles, PBMA/polystyrene (PS) (2/1, w/w), consisting of a PBMA core and a PS shell were produced with 2,2′-azobis(4-methoxy-2,4-dimethyl valeronitrile) initiator at 30 °C for Pn-BMA seed and with 2,2′-azobis(isobutyronitrile) initiator at 60 °C for Pi-BMA seed. The polymerization temperatures were a little above the glass-transition temperatures (T _g) of both Pn-BMA (20 °C) and Pi-BMA (40 °C). On the other hand, when the seeded dispersion polymerizations were carried out at much higher temperatures than the T _g of the seed polymers, composite particles having a polymeric oil-in-oil structure were produced. Received: 14 October 1998 Accepted in revised form: 2 June 1999     

Soap-free synthesis of highly monodisperse magnetic polymer particles with amphoteric initiator

A method applying soap-free emulsion polymerization with an amphoteric initiator, 2,2′-azobis[N-(2-carboxyethyl)-2-2-methyl-propionamidine], is proposed for synthesis of highly monodisperse particles composed of magnetic nanoparticles (Fe₃O₄/γ–Fe₂O₃) and polystyrene. The magnetic nanoparticles were pretreated by surface modification for introducing double bonds onto the particles. In the polymerization, magnetic nanoparticles were continuously supplied to the system for a certain period after the initiation of polymerization at various pH. Dissociation degrees of ionizable groups in the initiator molecules were controlled through pH by changing NH₃ concentrations at a constant NH₄Cl concentration. Selection of suitable pH in the polymerization could produce polymer particles that perfectly incorporated the supplied magnetic nanoparticles. The magnetic polymer particles had a coefficient of variation of size distribution as low as 4.3% with an average diameter of 515 nm and a saturation magnetization of 7.3 emu/g-sample. Electrophoresis measurements indicated that the magnetic polymer particles had an isoelectric point of pH 4.1.     

Effect of azoinitiators on nitroxide-mediated photo-living radical polymerization of methyl methacrylate

In order to clarify the initiator factor dominating the molecular weight distribution of the resulting polymer, the nitroxide-mediated photo-living radical polymerization of methyl methacrylate was performed using eight different kinds of azoinitiators: i.e., 2,2′-azobisisobutyronitrile, 2,2′-azobis(2-methylbutyronitrile), 2,2′-azobis(2,4-dimethylvaleronitrile), 1,1′-azobis(cyclohexane-1-carbonitrile), racemic-(2RS,2′RS)-azobis(4-methoxy-2,4-dimethylvaleronitrile), meso-(2RS,2′SR)-azobis(4-methoxy-2,4-dimethylvaleronitrile), dimethyl 2,2′-azobis(2-methylpropionate), and 2,2′-azobis(N-butyl-2-methylpropionamide). The bulk polymerization was carried out at room temperature for 3 h using 4-methoxy-2,2,6,6-tetramethylpiperidine-1-oxyl (MTEMPO) as the mediator in the presence of bis(alkylphenyl)iodonium hexafluorophosphate as the photo-acid generator. All the initiators provided a molecular weight distribution below 1.7 for the MTEMPO/initiator ratio of 2, although at the ratio of unity, about half of the initiators produced the molecular weight distribution around 2.3–3.4. The UV analysis revealed that the initiators having a higher ε value tended to more strictly control the molecular weight and provide a higher initiator efficiency. The half-lives of the initiators had little effect on the molecular weight control and initiator efficiency.     

Synthesis of highly monodisperse polystyrene microspheres via dispersion polymerization using an amphoteric initiator

The highly monodisperse polystyrene (PS) microspheres were produced by dispersion polymerization using an amphoteric initiator, 2,2'-azobis [N-(2-carboxyethyl)-2-2-methylpropionamidine] (VA-057). The polymerization characteristics were investigated and compared with conventional initiators, 2,2-azobis(isobutyronitrile) (AIBN) and benzoyl peroxide (BPO). The monodisperse PS microspheres having the coefficient of variation (C(v)) of diameter all less than 4% are obtained at very low stabilizer, poly(vinyl pyrrolidone) (PVP) concentrations of 1 and 2 wt%. It is found that the size dependence of the VA-057 system, D(n) proportional, variant [VA-057](0.267), is less sensitive than a conventional initiator system. When the same amount, 2 wt%, of AIBN, BPO, and VA-057 is used under the identical PVP concentration of 2 wt%, the D(n)/C(v)'s are 1.95/11.57, 1.47/22.44, and 2.08 microm/2.50%, respectively. The uniformity of particles was characterized employing an optical analyzer, Turbiscan. For the VA-057 system, the back scattering intensity is linearly reduced with time having a constant sedimentation rate of 48.98 microm/min throughout the settling process. The uniformity of PS particles in the VA-057 system stems from (1) the higher rate of polymerization in early stage of polymerization, followed by significantly faster reduction of the rate, and (2) good dispersion stability of primary particles. Therefore, it is found that the use of an amphoteric initiator, VA-057, is promising for producing monodisperse particles in dispersion polymerization.     

Preparation of monodisperse polystyrene microspheres: effect of reaction parameters on particle formation,and optical performances of its diffusive agent application

There are three monodisperse polystyrene (PSt) microspheres, 1.10, 3.13, and 5.21 um in diameter were prepared by dispersion polymerization in ethanol/iso-propanol media. 2,2′-azobis(isobutyronitrile) (AIBN) and poly(acrylic acid) (PAA) were utilized as initiator and steric stabilizer, respectively. The effects of the PAA stabilizer, AIBN initiator, St monomer, and EtOH solvent on particle size and size distribution were reviewed in this article. Besides, optical properties including total transmittance (T%) and transmittance haze (H%) were performed when these three monodisperse PSt microspheres were applied as diffusive agents. The results were examined in terms of total interface area in a system, and came up an optimal situation between transmittance haze (H _max% = 65%) and T% when total surface area of particles is around 45,000 cm².     

反相乳液共聚合制备两性丙烯酰胺共聚物的研究

采用Span80-Tween80复合乳化剂和AIBA引发剂,进行丙烯酸钠(NaAA)/丙烯酰胺(AM)/丙烯酰氧基乙基三甲基氯化铵(DAC)反相乳液共聚合.研究了聚合温度、引发剂用量、单体浓度、共聚单体中DAC和AM含量、乳化剂用量及其HLB值、水/油比和水相pH值等聚合反应工艺条件或参数对聚合反应单体转化率和聚合物特性粘度的影响,聚合物特性粘度随引发剂用量和单体浓度的增大而增大的实验结果证实了该两性丙烯酰胺共聚物反相乳液制备过程中凝胶效应的存在.傅立叶红外光谱组成分析表明了两性丙烯酰胺共聚物的成功合成,扫描电镜观测乳胶粒粒径范围在0.6~8.0μm.     

Synthesis and characterization of amphoteric latex particles

Stable monodisperse amphoteric latex particles were prepared by the semibatch surfactant-free emulsion copolymerization of methyl methacrylate and methacrylic acid (MAA) initiated by 2,2'-azobis(2-amidinopropane) dihydrochloride (V-50). These submicron particles have a net positive charge, which is attributed to the ionized amino group at low pH. In contrast, they become negatively charged owing to the ionized carboxyl group at high pH. There exists a pH at which these particles exhibit a net charge of zero (pI). At a constant level of V-50, the pI value of these latices decreases with increasing amount of MAA used in the polymerization recipe. The effect of pH on the colloidal stability of these amphoteric latices toward the addition of the negatively charged latex was investigated. The resultant coagulation kinetics was used to study the electrostatic interaction between the amphoteric particles and negatively charged particles.     

Influence of the kind of end groups of polysterene on the production of hollow particles by suspension polymerization for divinylbenzene/toluene droplets dissolving them

Suspension polymerizations for divinylbenzene (DVB)/ toluene droplets dissolving polystyrene (PS) having different end groups were carried out. Hollow polymer particles were not obtained with PS having polar sulfate end groups, which were prepared by emulsifier-free emulsion polymerization with potassium persulfate initiator. On the other hand, they were obtained with PS having low polarity isobutyronitrile end groups, which were prepared by solution polymerization with 2,2′-azobis(isobutyronitrile) initiator. The interfacial tensions between the water and xylene/toluene (1/1, w/w) mixture solution of PS having polar groups was smaller than that having low polarity groups. From these results, it is concluded that the preferential adsorption of PDVB molecules formed by the suspension polymerization at the interface of the droplets over PS molecules, which depended on the kind of the end groups, is one of the key factors for the formation of the hollow structure. Received: 5 September 2000 Accepted: 13 December 2000     

Synthesis of highly monodisperse particles composed of a magnetic core and fluorescent shell

Highly monodisperse particles composed of a magnetic silica core and fluorescent polymer shell were synthesized with a combined technique of heterocoagulation and soap-free emulsion polymerization. Prior to heterocoagulation, monodisperse, submicrometer-sized silica particles were prepared with the Stober method, and magnetic nanoparticles were prepared with a modified Massart method in which a cationic silane coupling agent of N-trimethoxysilylpropyl- N, N, N-trimethylammonium chloride was added just after coprecipitation of Fe (2+) and Fe (3+). The silica particles with negative surface potential were heterocoagulated with the magnetic nanoparticles with positive surface potential. The magnetic silica particles obtained with the heterocoagulation were treated with sodium silicate to modify their surfaces with silica. In the formation of a fluorescent polymer shell onto the silica-coated magnetic silica cores, an amphoteric initiator of 2,2'-azobis[ N-(2-carboxyethyl)-2-2-methylpropionamidine] (VA-057) was used to control the colloidal stability of the magnetic cores during the polymer coating. The polymerization of St in the presence of a hydrophobic fluorophore of pyrene could coat the cores with fluorescent polymer shells, resulting in monodisperse particles with a magnetic silica core and fluorescent polymer shell. Measurements of zeta potential for the composite particles in different pH values indicated that the composite particles had an amphoteric property originating from VA-057 initiator.     

Charges of soluble amphiphiles and particles: random and diblock copolymerizations of MAA/AAm,MAA/St,and MAA/4VP in ethanol

Random and reversible addition-fragmentation chain transfer (RAFT) copolymerizations of methacrylic acid (MAA)/acrylamide (AAm), MAA/styrene (St), and MAA/4-vinyl pyridine (4VP) were carried out in ethanol. (CPDB)-terminated PMAA (PMAA-CPDB) and 2,2′-azobis(2,4-diemthylvaleronitrile) (V-65) was used as the macromolecular chain transfer agent (CTA) and initiator, respectively. Electric conductivity of copolymerization systems was traced throughout the polymerizations, and charges of soluble copolymer and particles were detected. As a result, a considerable increase of conductivity was observed in all of the RAFT polymerization systems, whereas the variation of conductivity in the random copolymerization systems was insignificant. The high conductivity of RAFT polymerization was dominantly contributed by the soluble diblock copolymers in the serum, rather than their particles, except for P(MAA-b-4VP) where only the particles was obtained due to the zwitterionic interactions of PMAA segments and 4VP. In the direct current (DC) field, the behavior of these soluble diblock copolymers, P(MAA-b-AAM) and P(MAA-b-St), indicated that they were positively charged, whereas the particles of (PMAA-b-AAm) and P(MAA-b-4VP) were surprisingly negatively charged, though the composition of MAA was dominant. Soluble random copolymers of P(MAA-co-St) and P(MAA-co-4VP) represented the charge neutrality. These results indicated that the positive charges were contributed by the solvophobic block in the soluble diblock copolymers. Therefore, the diblock copolymers were the macrodipoles boosting the conductivity of solution. Meanwhile, it indicated that the electrostatic interactions of dipoles were possibly the main driving force of their self-assembly. Generally, compared with RAFT polymerization, the particles were hard to be prepared in the random copolymerization. It implies that the electrostatic interactions of diblock copolymers also played an important role in the particle formation.

Effect of water-soluble cross-linker on the growth and properties of ethyl acrylate–methacrylic acid emulsion opolymer particles

Model ethyl acrylate–methacrylic acid copolymer latices and latices of particles cross-linked by copolymerizing small amounts of water-soluble N,N′-methylenebisacrylamide were prepared by nonseeded semicontinuous emulsion copolymerization. Dynamic and static light scattering measurements indicated a slightly higher degree of polydispersity in the case of cross-linked particles, especially in the initial stages of polymerization. The hydrodynamic volume of the alkalinized particles controlling the viscosity properties of the dispersions decreased with the time of polymerization and in the case of cross-linked copolymer almost reached a constant value at about 1 h. The different character of the particle structure was confirmed by differences in particle disintegration after alkali addition or in the presence of methanol. Received: 2 February 1999/Accepted: 28 June 2000     

Cationic amino-containing N-isopropyl- acrylamide–styrene copolymer latex particles: 1-Particle size and morphology vs. polymerization process

 Cationic hydrophilic copolymer latexes were synthesized at 70 °C either by batch or two-step emulsifier-free emulsion poly-merization of styrene (St), N-iso-propylacrylamide (NIPAM), and aminoethylmethacrylate hydro-chloride (AEM) using 2,2′-azobis (2-amidinopropane) dihydrochloride as initiator. At first, batch polymerization kinetics were followed by gas chromatography (GC), revealing that NIPAM rapidly homopolymerized, before the polymerization of styrene had started. Particle size analysis by quasi-elastic light scattering (QELS) and transmission electron microscopy (TEM) showed that monodispersed particles were obtained with the formation of a poly[NIPAM] rich shell. Adding a small amount of the cationic monomer caused a strong decrease of the particle size without affecting the size monodispersity. When a shot process was used, a narrow particle size distribution was maintained, provided that the monomer addition was performed at a relatively high conversion of the first batch step. The poly[NIPAM] rich shell layer was larger with the shot process, but increasing the amino-containing monomer in the recipe resulted in a dramatic decrease of the thickness. Combination of transmission, scanning and atomic force microscopy techniques showed that these hydrophilic particles exhibited odd-shaped structures, the unevenness being dependent upon the performed process. Kinetic data and particle morphology information were inferred for discussion of the polymerization mechanism of this system. Received: 21 August 1997 Accepted: 22 October 1997     

Preparation of micrometer-sized polymer particles with control of initiator dissociation during soap-free emulsion polymerization

A previously proposed method of soap-free emulsion polymerization employing an amphoteric initiator, 2,2'-azobis [N-(2-carboxyethyl)-2-methylpropionamidine] tetrahydrate (VA-057), was extended to synthesize micrometer-sized polystyrene particles with low polydispersity in an acidic region of pH from 3.3 to 4.6. A buffer system of CH3COOH/CH3COONa was used for the adjustment of pH, which was aimed at effective promotion of particle coagulation in early stage of the polymerization. In these experiments, CH3COOH concentration was varied from 20 to 360 mM at a CH3COONa concentration of 10 mM. Polymer particles with an average size of 1.8 microm and low polydispersity were obtained at the CH3COOH concentration of 40 mM for the concentrations of 1.1 M styrene monomer and 10 mM initiator. To more precisely control dispersion stability of particles, experiments in which pH was stepwisely changed during the polymerization were also carried out. This polymerization method could enhance the average size of particles to 2.2 microm while retaining the monodispersity of particles. Furthermore, combination of pH stepwise change and monomer addition during the polymerization could produce particles with an average size of 3.0 microm and low polydispersity.     

Synthesis of polystyrene latex with amphoteric surfactant and its characterization

An emulsion polymerization of styrene in the presence of an amphoteric surfactant; N,N-dimethyl-n-laurylbetaine (LNB) was carried out at pH 7.0. The polymerization rate and the concentration of the latex particle were proportional to the LNB concentration of 0.6 power. The latex particle sizes became smaller with increasing concentrations of LNB. The molecular weights of polystyrene latices increased with the concentration of LNB. The zeta-potentials of latex particles were significantly dependent on the pH, and showed the existence of an isoelectric point.     

Effects of initiators and photo-acid generators on nitroxide-mediated photo-living radical polymerization of methyl methacrylate

The effects of the structure of initiators and photo-acid generators on the nitroxide-mediated photo-living radical polymerization of methyl methacrylate were explored. The bulk polymerization was performed at room temperature using nine different initiators in the presence of (4-tert-butylphenyl)diphenylsulfonium triflate as the photo-acid generator. 2,2′-Azobisisobutyronitrile, 2,2′-azobis(2,4-dimethylvaleronitrile), dimethyl 2,2′-azobis(2-methylpropionate), and 2,2′-azobis(N-butyl-2-methylpropionamide) produced the polymers with a molecular weight distribution (MWD) around 1.6, while the racemic- and meso-(2RS,2′RS)-azobis(4-methoxy-2,4-dimethylvaleronitrile) provided a 1.4 MWD. 2,2′-Azobis(2-methylbutyronitrile), 1,1′-azobis(cyclohexane-1-carbonitrile), and 1-(cyano-1-methylethoxy)-4-methoxy-2,2,6,6-tetramethylpiperidine produced a broad MWD over 4.0. The structure of the photo-acid generator also had an influence on the molecular weight control. The photo-acid generator of sulfonium salts supporting the alkyl, methoxy, phenoxy, methylthio, and tert-butoxycarbonylmethoxy groups, coupled with halogens with the exception of the iodide had no effect on the MWD. On the other hand, the salts containing the iodide, phenylthio, and naphthyl groups produced polymers with broad MWDs and with uncontrolled high molecular weights.     

The role of initiation in the synthesis of silica/poly(methyl methacrylate) nanocomposite latex particles through emulsion polymerization

Silica/poly(methyl methacrylate) nanocomposite latex particles have been synthesized by emulsion polymerization of methyl methacrylate using a nonionic surfactant: nonylphenol poly(oxyethylene) and three different initiators, namely: 2,2′-azobis(2-amidinopropane) dihydrochloride (AIBA), potassium persulfate (KPS) and azobis(isobutyronitrile) (AIBN), being cationic, anionic and nonionic, respectively. A silica sol with an average diameter of 68 nm was used as the seed. The polymerization reaction was conducted under alkaline conditions in order to evaluate the role of the surface charge of the hydrophilic silica on the coating reaction. AIBA was found to be adsorbed on the silica surface owing to electrostatic interactions of the amidine function of the cationic initiator with the silanolate groups of the oxide surface, while the anionic and the nonionic initiators did not adsorb on silica under the same conditions. Nonetheless, whatever the nature of the initiator, polymerization took place on the silica particles as evidenced by transmission electron microscopy. The extent of interaction between the inorganic surface and the polymer particles was quantified by means of ultracentrifugation and a material balance. As much as 65% by weight of the total polymer formed was found to be present at the silica surface using AIBA, while only 40% for KPS and 25% for AIBN was found to cover the silica particles under alkaline conditions. We demonstrate that by using a cationic initiator and by controlling the pH of the suspension it is possible to significantly decrease the amount of free polymer. Coating of the silica particles took place through a kind of in situ heterocoagulation mechanism. Received: 8 December 2000 Accepted: 22 February 2001     

Nitroxide-mediated photo-controlled/living radical dispersion polymerization of methyl methacrylate

The nitroxide-mediated photo dispersion polymerization of methyl methacrylate (MMA) was performed by irradiation at room temperature using (2RS,2′RS)-azobis(4-methoxy-2,4-dimethylvaleronitrile) as the initiator, 4-methoxy-2,2,6,6-tetramethylpiperidine-1-oxyl (MTEMPO) as the mediator, (4-tert-butylphenyl)-diphenylsulfonium triflate as the photo-acid generator, and polyvinylpyrrolidone (PVP) as the surfactant in a mixed solvent of methanol/water = 3/1 (v/v). The MTEMPO-mediated photo dispersion polymerization produced spherical particles of PMMA, while the uncontrolled photo dispersion polymerization without MTEMPO provided nonspherical particles. The size distribution of the spherical particles decreased as the PVP concentration increased. The spherical particles showed a comparatively narrow molecular weight distribution of ca. 1.6. The livingness of the polymerization was confirmed on the basis of the linear correlations of the first-order time–conversion plots and conversion–molecular weight plots. The simultaneous control of the size distribution and molecular weight was possible as long as the light penetrates into the particles.