Asymmetric Ni/PVC films for high-performance electromagnetic interference shielding

A novel asymmetric Ni/PVC film has been developed by solution casting method. The structure, electrical conductivity, electromagnetic interference(EMI) shielding, and impact resistance were investigated. The results showed that the Ni particles were asymmetrically distributed along the thickness direction in the film. The top surface resistivity increased with film thickness, while the bottom surface exhibited the different trend. EMI shielding effectiveness(SE) depended on formation of closed packed conductive Ni network, which was influenced by both Ni content and film thickness. A linear relationship was observed between EMI SE and film thickness. The films with lower Ni content showed the faster increasing rate of EMI SE with film thickness. Some of the films show appreciably high EMI SE( 40 d B), indicating the promising application in EMI shielding field. Moreover, the films exhibit different impact performance under different impacting directions. All the experimental facts demonstrate that the asymmetric structure endows the film achieving high-performance EMI shielding function.     

Recent advance in electromagnetic shielding of MXenes

As a new type of two-dimensional material,MXene's unique layered structure,outstanding electrical conductivity,low density,tunable surface chemistry,and solution processability make it receive extensive attention in various fields,especially for the lightweight shielding mate rials since the report on electromagnetic interference(EMI) shielding of 2D Ti_3 C_2 T_x in 2016.In this review,the progress on the MXe nes material including their synthetic strategies,prope rties and EMI application is highlighted.First,the recent advance on the different synthesis methods and properties of MXene is summarized.According to their intrinsic characteristics,the application of MXene in EMI fields is then discussed.Finally,the challenges and perspective on the future development of MXene in low-cost preparation and practical application are proposed.     

Intrinsically conducting polymers for electromagnetic interference shielding

This paper summarizes and reviews the research on electromagnetic interference (EMI) shielding with intrinsically conducting polymers (ICPs), mainly polyaniline (PANI) and polypyrrole (PPY), and their composites in various frequency ranges. ICPs are new alternative candidates for EMI shielding applications due to their lightweight, corrosion resistance, ease of processing, and tunable conductivities as compared with typical metals. More importantly, the dominant shielding characteristic of absorption other than that of reflection for metals render ICPs more promising materials in applications requiring not only high EMI shielding effectiveness but also shielding by absorption, such as in stealth technology. Copyright © 2005 John Wiley & Sons, Ltd.     

Effects of diameter and surface area of electrospun nanocomposite fibers on electromagnetic interference shielding

The effects of variation in average diameter and surface area of nanocomposite fibers on electromagnetic interference (EMI) shielding of multi-walled carbon nanotubes (MWCNTs)/polyvinylpyrrolidone (PVP) fibers were investigated in this paper. The EMI shielding effectiveness of electrospun nanocomposite fibers were measured in the X-band frequency range 8.2–12.4 GHz. The electrical conductivity and EMI shielding behaviors of the nanocomposite fibers were reported as function of average diameter and surface area of MWCNTs/PVP nanocomposite fibers. The electrical conductivity measurements demonstrate using thinner nanocomposite fibers results in a lower limit of electrical resistivity, better electrical conductivity performance. The EMI shielding efficiency of thinner nanocomposite fibers increased up to 42 dB. The EMI shielding data for MWCNTs/PVP nanocomposite fibers with various average diameter and surface area showed that absorption was the major shielding mechanism and reflection was the secondary shielding mechanism. It can be related to higher specific surface area of thinner electrospun MWCNTs/PVP nanocomposite fibers that means more surface area for radiative scatter and absorption leading to higher EMI shielding performance.     

Electromagnetic interference shielding effectiveness and microwave absorption properties of thermoplastic polyurethane/montmorillonite‐polypyrrole nanocomposites

In this work, thermoplastic polyurethane‐filled montmorillonite‐polypyrrole (TPU/Mt‐PPy) was prepared through melt mixing process for using in electromagnetic shielding applications. The effect of conducting filler content and type, sample thickness, and X‐band frequency range on the electromagnetic interference shielding effectiveness (EMI SE) and EMI attenuation mechanism was investigated. A comparative study of electrical and microwave absorption properties of TPU/Mt‐PPy nanocomposites and TPU/PPy blends was also reported. The total EMI SE average and electrical conductivity of all Mt‐PPy.Cl or Mt‐PPy.DBSA nanocomposites are higher than those found for TPU/PPy.Cl and TPU/PPy.DBSA blends. This behavior was attributed to the higher aspect ratio and better dispersion of the nanostructured Mt‐PPy when compared with neat PPy. Moreover, the presence of Mt‐PPy into TPU matrix increases absorption loss (SE_A) mechanism, contributing to increase EMI SE. The total EMI SE values of nanocomposites containing 30 wt% of Mt‐PPy.DBSA with 2 and 5 mm thickness were approximately 16.6 and approximately 36.5 dB, respectively, corresponding to the total EMI of 98% (75% by absorption) and 99.9% (88% by absorption). These results highlight that the nanocomposites studied are promising materials for electromagnetic shielding applications.     

Ku-band EMI shielding effectiveness and dielectric properties of Polyaniline-Y2O3 composites

Electromagnetic interference (EMI) shielding has become a phenomenon of great concern and there is growing demand towards the synthesis of materials with better EMI shielding effectiveness (EMI SE). This work highlights the preparation of Polyaniline-Yttrium Oxide (PANI-Y₂O₃) composites for EMI shielding applications in the frequency range from 12.4 to 18 GHz (Ku-band). The structure and morphology of the composites were investigated by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). EMI SE, microwave absorption and reflection, dielectric properties of the composites are discussed in detail. All the computations were based on microwave scattering parameters measured by transmission line waveguide technique. The observed results show absorption dominant EMI shielding in these composites with EMI SE of ?19 to ?20 dB, which mainly depends on the dielectric loss of the composites. Through the results of our observations, we propose these composites to be potential materials for microwave absorption and EMI shielding applications.     

Polymerization and characterization of high conductivity and good adhension polypyrrole films for electromagnetic interference shielding

<正>Polypyrrole(PPy) shows a favorable application in the electromagnetic interference(EMI) shielding due to its good electrical conductivity and outstanding air stability.Conducting PPy films with high conductivity and good adhesion were successfully polymerized on the surface of insulating epoxy resin substrates using chemical polymerization.The factors affecting the properties of PPy films,such as the surface morphology,adhesion between PPy film and substrate,electrical conductivity,EMI shielding effectiveness(SE),were investigated.The adhesion was improved significantly through a three-step surface pretreatment of epoxy resin substrates including removing impurities,roughening,and surface modification with silane coupling agent.An enhancement in the conductivity of PPy films of about one order of magnitude was achieved by adding dopant in FeCl_3 solution.The higher the conductivity,the better the shielding effectiveness.Taking sodium p-toluenesulfonate doped PPy film as example,EMI SE was in the practically useful range of about 30 dB over a wide frequency range from 30 MHz to 1500 MHz.The PPy film samples were characterized by scanning electron microscopy (SEM),infrared spectra(IR),X-ray photoelectron spectroscopy(XPS) and the flange coaxial transmission device.The fourpoint probe method was used to measure conductivity of PPy films.     

EMI shielding and microwave absorption behavior of Au‐MWCNT/polyaniline nanocomposites

Electrically conducting Au‐multiwalled carbon nanotube/polyaniline (Au‐MWCNT/PANi) nanocomposites were synthesized by two different ways: (1) by direct mixing of MWCNT/PANi and Au nanoparticles (Au‐MWCNT/PANi‐1) and (2) by in situ polymerization of aniline in the presence of both MWCNTs and Au nanoparticles (Au‐MWCNT/PANi‐2). The higher electrical conductivity of Au‐MWCNT/PANi‐2 compared with the other samples (PANi, MWCNT/PANi, Au‐MWCNT/PANi‐1) is supported by the red shifts of the UV‐vis bands (polaron/bipolaron), the high value of the –NH+= stretch peak (Fourier transform infrared spectroscopy studies), the high % crystallinity (X‐ray diffraction analysis) and more uniform dispersion of the Au NPs in the material. The performance of the samples in electromagnetic interference (EMI) shielding and microwave absorption was studied in the X‐band (8–12 GHz). For all the samples, absorption was the dominant factor contributing toward the EMI shielding. Au‐MWCNT/PANi‐2 showed the best performance with a total shielding effectiveness of ?16 dB [averaged over the X‐band (GHz)] and a minimum reflection loss of ?56.5 dB. The higher dielectric properties resulting from the heterogeneities because of the presence of nanofillers and the high electrical conductivity lead to the increased EMI shielding and microwave absorption. The results show the significance of both Au nanoparticles and method of synthesis on the EMI shielding performance of MWCNT/PANi composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Facile Fabrication of PBS/CNTs Nanocomposite Foam for Electromagnetic Interference Shielding

In order to reduce the pollutants of environment and electromagnetic waves, environment friendly polymer foams with outstanding electromagnetic interference shielding are imminently required. In this paper, a kind of electromagnetic shielding, biodegradable nanocomposite foam was fabricated by blending poly (butylene succinate) (PBS) with carbon nanotubes (CNTs) followed by foaming with supercritical CO₂. The crystallization temperature and melting temperature of PBS/CNTs nanocomposites with 4 wt % of CNTs increased remarkably by 6 °C and 3.1 °C compared with that of pure PBS and a double crystal melting peak of various PBS samples appeared in DSC curves. Increasing the CNT content from 0 to 4 wt % leads to an increase of approximately 3 orders of magnitude in storage modulus and nearly 9 orders of magnitude in enhancement of electrical properties. Furthermore, CNTs endowed PBS nanocomposite foam with adjustable electromagnetic interference (EMI) shielding property, giving a specific EMI shielding effectiveness of 28.5 dB cm³/g. This study provides a promising methodology for preparing biodegradable, lightweight PBS/CNTs foam with outstanding electromagnetic shielding properties.     

Porous and free-standing Ti_3C_2T_x-RGO film with ultrahigh gravimetric capacitance for supercapacitors

MXene-based electrode materials exhibit favorable supercapacitor performance in sulfuric acid due to praised pseudocapacitance charge storage mechanism.However,self-stacking of conventional MXene electrodes severely restricts their electrochemical performance,especially at high loading.Herein,a flexible cross-linked porous Ti_3C_2T_x-MXene-reduced graphene oxide(Ti_3C_2T_x-RGO) film is skillfully designed and synthesized by microscopic explosion of graphene oxide(GO) at sudden high te mperature.The generated chamber structure between layers could hold a few of electrolyte,leading to a close-fitting reaction at interlayer and avoiding complex ions transmission paths.The Ti_3C_2T_x-RGO film displayed a preferable rate performance than that of pure Ti_3C_2T_x film and a high capacitance of 505 F/g at 2 mV/s.Furthermore,the uniform intralayer structure and unique energy storage process lead to thicknessindependenct electrochemical performances.This work provides a simple and feasible improvement approach for the design of MXene-based electrodes,which can be spread other electrochemical systems limited by ions transport,such as metal ions batteries and catalysis.     

Additive-free porous assemblies of Ti_3C_2T_x by freeze-drying for high performance supercapacitors

Ti_3C_2T_x has shown great potential in energy storage filed,but the restacking between Ti_3C_2T_x nanosheets seriously hampers the maximization of its capacitance.In this study,we rationally designed and synthesized porous Ti_3C_2T_x assemblies without any additive by introducing ice as spacers using a facile freeze-drying method.The porous Ti_3C_2T_x assemblies have a three-dimensional network structure,which consists of ultra large Ti_3C_2T_x lamellar walls and lots of macro-and mesopores.It has been proven that there are more-O groups on the surface of the porous Ti_3C_2T_x assemblies than the Ti_3C_2T_x film.The porous Ti_3C_2T_x assemblies deliver a maximum areal capacitance of 1668 mF/cm2 when the mass loading is 8.4 mg/cm2,an optimized specific capacitance of 247.2 F/g when the mass loading is 5.3 mg/cm2,and87% capacitance retention over 10000 cycles.The symmetric solid-state supercapacitors based on the porous Ti_3C_2T_x assemblies show an areal capacitance of 355.8 mF/cm2,the maximum power density of50 mW/cm2 and an outstanding flexibility under different deformation.     

Significantly enhanced electromagnetic interference shielding effectiveness of montmorillonite nanoclay and copper oxide nanoparticles based polyvinylchloride nanocomposites

In the present study, montmorillonite (MMT) nanoclay and copper oxide (CuO) nanoparticles (NPs) reinforced polyvinylchloride (PVC) based flexible nanocomposite films were prepared via solvent casting technique. Using Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA), the structural, morphological and thermal properties of PVC/MMT/CuO nanocomposite films with various loadings of CuO NPs and MMT were investigated. These studies suggested that by the addition of dual nanofillers in the polymer matrix some structural modifications occurred owing to the homogenous dispersion of MMT and CuO NPs within the PVC matrix. The TGA results reveal that the addition of CuO NPs and MMT considerably improved the thermal stability of the nanocomposites. The EMI shielding effectiveness (SE) of nanocomposites was examined in the X-band (8–12 GHz) and Ku-band (12–18 GHz) frequency regions. The EMI SE values were found to be −30 dB (X-band) and −35 dB (Ku-band) for nanocomposites containing 0.3 wt% of CuO NPs and 4.7 wt% of MMT respectively while the shielding was found to be absorption dominant. These results emphasize that PVC/MMT/CuO nanocomposite films can be used as a potential EMI shielding material.     

Segregated reduced graphene oxide polymer composite as a high performance electromagnetic interference shield

Herein, we report the synthesis of a graphene/polymer composite via a facile and straightforward approach for electromagnetic interference (EMI) shielding applications. Polystyrene (PS) beads were added in graphene oxide (GO)/water solution followed by the addition of hydroiodic acid (HI) for in situ reduction of GO. The composite solution (rGO/PS) was filtered, hot compressed and tested for EMI shielding and dielectric measurements. A 2-mm thick segregated rGO/PS sample with 10 wt% filler loading delivered a high EMI shielding effectiveness (SE) of 29.7 dB and an AC electrical conductivity of 21.8 S m^?1, which is well above the commercial requirement for EMI shielding applications. For comparison with the segregated rGO/PS composite, a control polymer composite sample utilizing a thermally reduced graphene oxide was synthesized by following a conventional coagulation approach. The as-synthesized conventional rGO/PS yield an EMI SE of 14.2 dB and electrical conductivity of 12.5 S m^?1. The high EMI shielding of segregated rGO/PS is attributed to the better filler-to-filler contact among graphene layers surrounded by PS beads and also to the better reduction and preservation of graphene structure during reduction process that makes the low temperature chemically reduced segregated rGO/PS approach a viable route compared to high temperature thermally reduced conventional rGO/PS approach.     

Effects of sodium laurylsulfate on crystal structure of calcite formed from mixed solutions

This paper presents a solvent-based, mild method to prepare superhydrophobic, carbon nanofiber/PTFE-filled polymer composite coatings with high electrical conductivity and reports the first data on the effectiveness of such coatings as electromagnetic interference (EMI) shielding materials. The coatings are fabricated by spraying dispersions of carbon nanofibers and sub-micron PTFE particles in a polymer blend solution of poly(vinyledene fluoride) and poly(methyl methacrylate) on cellulosic substrates. Upon drying, coatings display static water contact angles as high as 158° (superhydrophobic) and droplet roll-off angles of 10° indicating self-cleaning ability along with high electrical conductivities (up to 309 S/m). 100 μm-thick coatings are characterized in terms of their EMI shielding effectiveness in the X-band (8.2-12.4 GHz). Results show up to 25 dB of shielding effectiveness, which changed little with frequency at a fixed composition, thus indicating the potential of these coatings for EMI shielding applications and other technologies requiring both extreme liquid repellency and high electrical conductivity.     

大片单层低缺陷MXene的制备及其膜材料的电磁屏蔽性能

采用原位生成氢氟酸法刻蚀Ti₃AlC₂制备了单片层二维过渡金属碳化物(MXene), 用扫描电子显微镜(SEM)、 透射电子显微镜(TEM)及原子力显微镜(AFM)等表征了MXene的微观形貌. 结果表明, 所制备的MXene材料具有大片、 单层及低缺陷等特点. 通过抽滤MXene分散液制备的MXene膜材料具有导电性高(3280 S/cm)及韧性优异等特点. MXene膜的屏蔽性能测试结果表明, 8 μm厚的MXene膜屏蔽效能为60.6 dB, SSE/t值则高达19531.1 dB·cm ²·g ^-1. 推测MXene膜的屏蔽机理是一种以吸收为主的电磁干扰屏蔽机制.     

Multi-layered graphene-Fe3O4/poly (vinylidene fluoride) hybrid composite films for high-efficient electromagnetic shielding

A flexible and multi-layered graphene nanosheets (GNSs)-Fe₃O₄/poly (vinylidene fluoride) hybrid composite film with high-efficient electromagnetic interference (EMI) shielding was fabricated via a facile layer-by-layer coating. The well-designed multi-layered and hybrid electromagnetic fillers endow the prepared film with good surface impedance matching and prominent internal multiple absorption, which forms “absorb-reflect-reabsorb” electromagnetic transmission pattern and results in highly efficient electromagnetic shielding effectiveness (EMI SE). The resultant composite film exhibits an exceptional EMI SE of 52.0 dB at a thickness of 0.3 mm. What is more important is that the prepared film exhibits excellent flexibility and EMI stability, and the retention rate of efficient EMI SE is high as 91.9% after 1000 bending-release cycles. This study provides a feasible strategy for designing high-efficient EMI shielding film with excellent flexibility and ultra-thin thickness that suitable for next-generation intelligent protection devices.     

具有隔离结构的聚丙烯/碳纳米管复合材料的制备及电磁屏蔽性能

通过共挤出包覆-热压法制备了具有隔离结构的聚丙烯(PP)/碳纳米管(CNTs)电磁屏蔽复合材料。 其中,CNTs随机分布于PP基体中形成导电相,该导电复合物作为包覆层包敷在纯PP颗粒表面,形成包覆复合粒子,经热压后形成隔离导电网络。 结果表明,所制备的隔离结构复合材料呈现良好的导电性能,可获得较低的导电逾渗值0.28%(体积分数);在CNTs质量分数为5.6%时,该复合材料电磁屏蔽性能达到25.6 dB,同时具有良好的力学性能。 本文结果表明,共挤出包覆-热压法制备隔离结构导电复合材料方法简单可控、绿色环保,对开发高性能电磁屏蔽复合材料具有重要指导意义。     

Accordion-like titanium carbide(MXene) with high crystallinity as fast intercalative anode for high-rate lithium-ion capacitors

Two-dimensional transition-metal carbide materials,or MXenes,have attracted great attention in energy-related fields due to their excellent electrical conductivity,and large interlayer spacing.In this work,a simple method involving combustion synthesis and acid treatment to prepare accordion-like Ti_3C_2T_x MXene with open structure and high crystallinity,which is employed as anode materials in lithium-ion capacitors.Due to the improved ion diffusion and electron transportation of Ti_3C_2T_x anode,the mismatched electrode kinetics can be largely alleviated to acquire an enhanced power perfo rmance.The assembled Ti_3C_2T_x-based lithium-ion capacitors provides a maximum energy density of 106 Wh/kg and still exhibits a superior energy density of 79 Wh/kg even at a higher power density of 5.2 kW/kg,which provides a new platform for MXene materials with porous and crystalline features toward both high energy and power densities.     

Electromagnetic Interference Shielding Polymers and Nanocomposites - A Review

Intrinsically conducting polymers (ICP) and conductive fillers incorporated conductive polymer-based composites (CPC) greatly facilitate the research in electromagnetic interference (EMI) shielding because they not only provide excellent EMI shielding but also have advantages of electromagnetic wave absorption rather than reflection. In this review, the latest developments in ICP and CPC based EMI shielding materials are highlighted. In particular, existing methods for adjusting the morphological structure, electric and magnetic properties of EMI shielding materials are discussed along with the future opportunities and challenges in developing ICP and CPC for EMI shielding applications.     

高导电聚苯胺薄膜的制备及其电磁屏蔽性能的研究

随着电器制品、电子器件的商用、军事用和科学应用的迅速增长 ,产生了亟待解决的电磁干扰 (也称作电磁环境污染 )问题 ,电磁干扰屏蔽日益受到关注 .本文从聚苯胺掺杂工艺角度出发 ,通过改变掺杂剂用量和溶剂种类 ,制备出高导电的聚苯胺薄膜 ,并对其电磁屏蔽特性进行了初步的测试与理论分析 ,将屏蔽效能的实测结果与理论计算值进行了比较