Sedimentation and convective boiling heat transfer of CuO-water/ethylene glycol nanofluids

The convective boiling characteristics of dilute dispersions of CuO nanoparticles in water/ethylene glycol as a base fluid were studied at different operating conditions of (heat fluxes up to 174 kW m^?2, mass fluxes range of 353–1,059 kg m^?2 s^?1 and sub-cooling level of 343, 353 and 363 K) inside the annular duct. The convective boiling heat transfer coefficients of nanofluids in different concentrations (vol%) of nanoparticles (0.5, 1, and 1.5) were also experimentally quantified. Results demonstrated the significant augmentation of heat transfer coefficient inside the region with forced convection dominant mechanism and deterioration of heat transfer coefficient in region with nucleate boiling dominant heat transfer mechanism. Due to the scale formation around the heating section, fouling resistance was also experimentally measured. Experimental data showed that with increasing the heat and mass fluxes, the heat transfer coefficient and fouling resistance dramatically increase and rate of bubble formation clearly increases. Obtained results were then compared to some well-known correlations. Results of these comparisons demonstrated that experimental results represent the good agreement with those of obtained by the correlations. Consequently, Chen correlation is recommended for estimating the convective flow boiling heat transfer coefficient of dilute CuO-water/ethylene glycol based nanofluids.     

Performance analysis and design optimization of micro-jet impingement heat sink

This study evaluated a silicon-based micro-jet impingement heat sink for electronic cooling applications. First, the pressure-drop and thermal characteristics were investigated for steady incompressible and laminar flow by solving three-dimensional Navier–Stokes equations, and the performance enhancement was carried out through parametric and optimization studies. Several parallel and staggered micro-jet configurations consisting of a maximum of 16 jet impingements were tested. The effectiveness of the micro-jet configurations, i.e. inline 2 × 2, 3 × 3 and 4 × 4 jets, and staggered 5-jet and 13-jet arrays with nozzle diameters 50, 76, and 100 μm, were analyzed at various flow rates for the maximum temperature-rise and pressure-drop characteristics. A design with a staggered 13-jet array showed the best performance among the various configurations investigated in the present study. The design optimization based on three-dimensional numerical analysis, surrogate modeling and a multi-objective evolutionary algorithm were carried out to understand the thermal resistance and pumping power correlation of the micro-jet impingement heat sink. Two design variables, the ratio of height of the channel and nozzle diameter, and the ratio of nozzle diameter and interjet spacing, were chosen for design optimization. The global Pareto-optimal front was achieved for overall thermal resistance and required pumping power of the heat sink. The Pareto-optimal front revealed existing correlation between pumping power and thermal resistance of the heat sink. Of the range of Pareto-optimal designs available, some representative designs were selected and their functional relationships among the objective functions and design variables were examined to understand the Pareto-optimal sensitivity and optimal design space. A minimum of 66 °C of maximum-temperature-rise was obtained for a heat flux of 100 W/cm² at a pressure drop of about 24 kPa.     

Natural convection with surface radiation from a planar heat generating element mounted freely in a vertical channel

Experiments and numerical simulations have been conducted to study the conjugate heat transfer by natural convection and surface radiation from a planar heat generating element placed centrally between two adiabatic vertical plates. The relevant problem dependent parameters considered in this study are modified Rayleigh number, channel aspect ratio, stream-wise location of the heat generating element, and surface emissivities of the heat generating element and the adiabatic side plates. Experiments are conducted for different values of modified Rayleigh number ranging from 3.2 × 10⁵ to 1.6 × 10⁷ and surface emissivities 0.05, 0.55, 0.75 and 0.85. The interdependence between the heat transfer mechanism and the flow field under the influence of surface radiation on natural convection is explored and discussed. Experimental correlations for total and convective Nusselt number, and dimensionless temperature in terms of relevant parameters have been developed. The mathematical model governing the problem has been numerically solved using a commercial computational fluid dynamics package FLUENT 6.3 and the numerical predictions substantiate the experimental observations.     

Numerical simulation of turbulent heat transfer from perforated plate-fin heat sinks

Excessive heat from microelectronic components is essential to remove to increase the reliability of the system. In this paper, various types of perforations in the form of small channels such as square, circular, triangular and hexagonal cross sections are introduced and thermal performances are compared to improve the cooling performance of heat sink. The governing equations are solved by adopting a control volume based finite element method with an unstructured non-uniform grid system. Flow and heat transfer characteristics are presented for Reynolds numbers from 2 × 10⁴ to 4 × 10⁴ based on the fin length and Prandtl number is taken as Pr = 0.71. RANS based k-ε turbulence model is used to predict the turbulent flow parameters. The predicted results are validated by the previously published experimental data and in reasonable agreement with the experiment. Results show that fins having circular perforations have better thermal and fluid dynamic performances than the other types of fins considered here.     

An experimental technique for measuringtransient natural/forced convective heatfluxes in a vertical channel

A series of systematic experiments for measuring transient natural andforced convected heat fluxes in a one-sided heated vertical channel have beenconducted. The total heat input in transient natural and forced experiments iscomposed of four kinds modes: radiative heat loss, conductiveheat lossm, thermal capacity of the plate, and convective heat transfer in thetest channel. In the transient periods, the generalized correlations for estimatingtransient convective heat flux are proposed in natural and forced convectionexperiments. By using the proposed q_c^″ distributions, satisfactory agreementsare achieved between the transient Nu_x predictions and experimentaldata.     

Periodic boiling in parallel micro-channels at low vapor quality

Based on experimental investigations the present study evaluates instability and heat transfer phenomenon under condition of periodic flow boiling of water and ethanol in parallel triangular micro-channels. Tests were performed in the range of hydraulic diameter 100–220 μm, mass flux 32–200 kg/m² s, heat flux 120–270 kW/m², vapor quality x = 0.01–0.08. The period between successive events depends on the boiling number and decreases with an increase in the boiling number. The initial film thickness decreases with increasing heat flux. When the liquid film reached the minimum initial film thickness CHF regime occurred. Temporal variations of pressure drop, fluid and heater temperatures were periodic. Oscillation frequency is the same for the pressure drop, for the fluid temperature at the outlet manifold, and for the mean and maximum heater temperature fluctuations. All these fluctuations are in phase. The CHF phenomenon is different from that observed in a single channel of conventional size. A key difference between micro-channel heat sink and single conventional channel is amplification of parallel-channel instability prior to CHF. The dimensionless experimental values of the heat transfer coefficient are presented as the Nusselt number dependence on the Eotvos number and the boiling number.     

Freon R141b flow boiling in silicon microchannel heat sinks: experimental investigation

This paper presents experimental investigations on Freon R141b flow boiling in rectangular microchannel heat sinks. The main aim is to provide an appropriate working fluid for microchannel flow boiling to meet the cooling demand of high power electronic devices. The microchannel heat sink used in this work contains 50 parallel channels, with a 60 × 200 (W × H) μm cross-section. The flow boiling heat transfer experiments are performed with R141b over mass velocities ranging from 400 to 980 kg/(m² s) and heat flux from 40 to 700 kW/m², and the outlet pressure satisfying the atmospheric condition. The fluid flow-rate, fluid inlet/outlet temperature, wall temperature, and pressure drop are measured. The results indicate that the mean heat transfer coefficient of R141b flow boiling in present microchannel heat sinks depends heavily on mass velocity and heat flux and can be predicted by Kandlikar’s correlation (Heat Transf Eng 25(3):86–93, 2004). The two-phase pressure drop keeps increasing as mass velocity and exit vapor quality rise.     

Experimental verification of heat transfer coefficient for nucleate boiling at sub-atmospheric pressure and small heat fluxes

In this paper we study the influence of sub-atmospheric pressure on nucleate boiling. Sixteen correlations for pool boiling available in literature are gathered and evaluated. Analysis is performed in the pressure range 1–10 kPa and for heat flux densities 10–45 kW/m². Superheats are set between 6.2 and 28.7 K. The results of calculations were compared with experimental values for the same parameters. The experiments were conducted using isolated glass cylinder and water boiling above the copper plate. Results show that low pressure adjust the character of boiling curve—the curve flattened and the natural convection region of boiling is shifted towards higher wall temperature superheats due to the influence of low pressure on the bubble creation and process of its departure. In result, 8 of 16 analyzed correlations were determined as completely invalid in subatmospheric conditions and the remaining set of equations was compared to experimental results. Experimentally obtained values of heat transfer coefficients are between 1 and 2 kW/m²K. With mean absolute deviation (MAD) we have found that the most accurate approximation of heat transfer coefficient is obtained using Mostinski reduced pressure correlation (0.13–0.35 MAD) and Labuntsov correlation (0.12–0.89 MAD).     

Influence of heating load on heat transfer characteristics in micro-pin-fin arrays

Experimental investigations were carried out to explore the convective heat transfer in micro pin-fins with different aspect ratios, and the influence of heating load on Nusselt numbers in micro pin-fins with liquid water as working fluid were investigated. The mechanism of convective heat transfer in micro pin-fins at different heating load were studied by 3-D numerical investigations, and the relationships of thermal physical properties change, the end wall effect and axial thermal conduction with Nu numbers in micro pin-fins were analysed. It was found that the thickness of boundary layer was decreased as much as 33.3 % attributed to the destructive effect of thermal physical properties change, and convective heat transfer in the micro pin-fin channel was more than 20 % enhanced by the flow disturbance caused by the increase of temperature difference. The discrepancy of Nu in micro pin-fin channel with different aspect ratios reached 34.59 %, and this discrepancy was reduced by the increase of heating load. The maximum value of impact factors of dynamic viscosity and thermal conductivity on the Nu in micro-pin-fins reached 25.02 and 7.68 %, respectively.     

Optimum fin spacing of rectangular fins on a vertical base in free convection heat transfer

The steady-state natural convection heat transfer from aluminum vertical rectangular fins extending perpendicularly from vertical rectangular base was investigated experimentally. Thirty different fin configurations were tested. Experiments were performed for fin lengths of 250 and 340 mm. Fin thickness was kept fixed at 3 mm. Fin height and fin spacing were varied from 5 to 25 mm and 5.75 to 85.5 mm, respectively. Five heat inputs ranging from 25 to 125 W were supplied for all fin configurations, hence; the base-to-ambient temperature differences were measured in order to evaluate the heat transfer rates from fin arrays. The results of experiments have shown that the convective heat transfer rate from fin arrays depends on geometric parameters and base-to-ambient temperature difference. The separate roles of fin height, fin spacing and base-to-ambient temperature difference were investigated. It was found that, for a given base-to-ambient temperature difference, the convective heat transfer rate from fin arrays takes on a maximum value as a function of fin spacing and fin height and an optimum fin spacing value which maximizes the convective heat transfer rate from the fin array is available for every fin height. These measurements were to extend data obtained earlier from aluminum fin-arrays using the same experimental system and method (Yüncü and Güvenç in Heat Mass Transfer 37:409–416, 2001). Data collated from earlier and present work cover the range of fin spacing from 4.5 to 85.5 mm. The fin length range was from 100 to 340 mm, the fin height from 5 to 25 mm and the number of fins per array 3 to 34. The range of base-to-ambient temperature difference was quite extensive, from 30 to 150 K. These results indicate that the optimum fin spacing is between 6.1 and 11.9 mm, for the fin arrays employed in the earlier and present work. A scale analysis is performed in order to estimate the order-of-magnitude of optimum fin spacing at a given fin length and base-to-ambient temperature difference. From the scale analysis, correlations to evaluate the optimum fin spacing value and the corresponding maximum convective heat transfer rate at a given fin length and base-to-ambient temperature difference were obtained.     

Dynamics of a spiral convective plume in a high-Prandtl-number fluid

The results of an experimental investigation of a developed convective plume proceeding from a laser-radiation-generated point heat source in a fluid with a high Prandtl number Pr = 2×10³ in the presence of background cellular convective flow are presented. It is found that when the plume growth velocity is similar in value with the characteristic velocity of the cellular convective flow the plume can take the shape of a vertical plane spiral.     

L- and U-shaped heat pipes thermal modules with twin fans for cooling of electronic system under variable heat source areas

This study utilizes a versatile superposition method with thermal resistance network analysis to design and experiment on a thermal module with embedded six L-shaped or two U-shaped heat pipes and plate fins under different fan speeds and heat source areas. This type of heat pipes-heat sink module successively transfer heat capacity from a heat source to the heat pipes, the heat sink and their surroundings, and are suitable for cooling electronic systems via forced convection mechanism. The thermal resistances contain all major components from the thermal interface through the heat pipes and fins. Thermal performance testing shows that the lowest thermal resistances of the representative L- and U-shaped heat pipes-heat sink thermal modules are respectively 0.25 and 0.17 °C/W under twin fans of 3,000 RPM and 30 × 30 mm² heat sources. The result of this work is a useful thermal management method to facilitate rapid analysis.     

Influence of thermal boundary conditions on the dynamic behaviour of a rectangular single-phase natural circulation loop

Natural circulation of distilled water and FC43 has been experimentally investigated in a rectangular loop characterized by internal diameter of 30 mm and total length of 4.1 m. The aim of the present study is to analyse the influence of thermal boundary conditions on the flow regimes inside the pipes and on the stability of the system. The new aspect of the present research is the possibility of tuning the heat sink temperature in a range between −20 °C and +30 °C by means of a cryostat. This kind of analysis could be useful for the design of systems characterized by a wide range of environment temperatures, as for example for aerospatial applications. The other parameters investigated were the heat flux transferred to the fluid, which varied between 0.1 kW and 2.5 kW, and the thermo-physical properties of the working fluid. The system showed both stable and unstable behaviour. In particular, in the case of FC43 the loop was more unstable and it was characterized by higher velocities and frequencies compared to the case of distilled water.It was found that the stability threshold could be crossed by varying only the heat sink temperature, demonstrating the importance of this boundary condition on the dynamics of the system. Different flow regimes and fluid velocities were observed. In the case of steady-state flow, Vijayan’s correlation (Vijayan et al., 2000) was tested and found to give good agreement with experimental data. Linear stability analysis was made following the Vijayan’s model. In particular, the effect of heat sink temperature was considered in the dimensionless Stanton number based on the overall heat transfer coefficient at the heat sink. Finally, Ultrasound Pulsed Doppler Velocimeter (UPDV) was used on a natural circulation loop for the first time, and gave a preliminary validation of the traditional fluid velocity measurement method based on the frequency analysis.     

Experimental investigation of TiO2/water nanofluid laminar forced convective heat transfer through helical coiled tube

Coiled tubes and nanofludics are two significant techniques to enhance the heat transfer ability of thermal equipments. The forced convective heat transfer and the pressure drop of nanofluid inside straight tube and helical coiled one with a constant wall heat flux were studied experimentally. Distilled water was used as a host fluid and Nanofluids of aqueous TiO₂ nanoparticles (50 nm) suspensions were prepared in various volume concentrations of 0.25–2 %. The heat transfer coefficient of nanofluids is obtained for different nanoparticle concentrations as well as various Reynolds numbers. The experiments covered a range of Reynolds number of 500–4,500. The results show the considerable enhancement of heat transfer rate, which is due to the nanoparticles present in the fluid. Heat transfer coefficient increases by increasing the volume concentration of nanoparticles as well as Reynolds number. Moreover, due to the curvature of the tube when fluid flows inside helical coiled tube instead of straight one, both convective heat transfer coefficient and the pressure drop of fluid grow considerably. Also, the thermal performance factors for tested nanofluids are greater than unity and the maximum thermal performance factor of 3.72 is found with the use of 2.0 % volume concentration of nanofluid at Reynolds number of 1,750.     

Heat transfer characteristics of multi-walled carbon nanotubes suspension in a developing channel flow

The present study experimentally investigates the effect of multi wall carbon nanotubes (MWCNT) suspensions on the convective heat transfer coefficients. The MWCNT suspensions used in this study were prepared by dispersing MWCNTs in deionized water 0.25 wt% arab gum solution. The heat transfer characteristics were measured for thermally developing laminar flow in a finite length horizontal circular pipe under isothermal wall conditions. The study was conducted over a range of Reynolds number of 300–2,300, based on 0.8 mm tube diameter. Results indicate enhancements of the convective heat transfer coefficient as a function of Reynolds number and volume fractions. An average enhancement of heat transfer coefficient of 50 % was observed over the base fluid. An overall increase of pumping force varying from 20 to 30 % over the flowing range is observed. The results suggest an optimum MWCNT volume fraction point of 0.1 % which gives the best heat transfer enhancement.     

Natural convection in power-law fluids from two square cylinders in tandem arrangement at moderate Grashof numbers

In this work, free convective flow and heat transfer in power-law fluids from two heated square cylinders in tandem arrangement is studied. The governing differential equations have been solved numerically over wide ranges of Grashof number, 10 ≤ Gr ≤ 1,000, Prandtl number, 0.71 ≤ Pr ≤ 50 and power-law index, 0.4 ≤ n ≤ 1.8. In order to elucidate the extent of inter-cylinder interaction, the non-dimensional inter-cylinder spacing, L/d is varied in the range, 2 ≤ L/d ≤ 6. The results are interpreted in terms of streamline and isotherm contours in the proximity of two cylinders to gain physical insights into the nature of flow. At the next level, the distribution of the local Nusselt number along the surface of the cylinders is presented. At the minimum inter-cylinder spacing due to the intense interference, the downstream cylinder contributes much less to the overall heat transfer whereas it experiences much higher hydrodynamic drag than the upstream cylinder. Broadly, the local and average Nusselt number for both cylinders show a positive dependence on both Grashof and Prandtl numbers. Also, all else being equal, shear-thinning fluid behaviour promotes the rate of heat transfer and shear-thickening fluid behaviour impedes it. Finally, the present numerical results have been correlated by using simple forms of equations thereby enabling the estimation of Nusselt number in a new application.     

Numerical feasibility study of utilizing nanofluids in laminar natural convection inside enclosures

Laminar natural convective heat transfer of nanofluids inside an enclosure is numerically investigated considering the thermal dispersion effect of the nanoparticles. Feasibility of applying nanofluids instead of pure liquids in natural convective, which is a discrepancy issue between the previous numerical and experimental works, is examined. Results confirm the previous experimental results of general deterioration in heat transfer rate. Discussions, justifications and correlations for average Nusselt number are presented.     

Intensity of convective mass/heat transfer in a rotary regenerator rotor with the transverse needle-fins

A forced convective mass transfer coefficient was electrochemically measured for a cylindrical bundle of transverse needle-fins ?1 × 10.9, applied as the rotor porous matrix of a rotary heat regenerator. The baffle inside the rotor was present. The technique based on the ferricyanide–ferrocyanide redox reaction controlled at the cathode, in the presence of a sodium hydroxide based electrolyte, was used in this experiment. A set of the six neighbouring fins, connected in parallel, was the cathode. The distribution of the mass transfer coefficient according to different static rotor angle position and the mean mass transfer Chilton–Colburn coefficient correlation j _M  = j _M (Re) for rotation numbers, Ro: 0, 0.8, 1.6 and 2.0 were stated in the mean Reynolds number, Re, range 180–985. The comparison was made between the convective heat fluxes of the pin-fins and the sheet rotor, for Ro = 0.     

Two-phase pressure drop and flow visualization of FC-72 in a silicon microchannel heat sink

The rapid development of two-phase microfluidic devices has triggered the demand for a detailed understanding of the flow characteristics inside microchannel heat sinks to advance the cooling process of micro-electronics. The present study focuses on the experimental investigation of pressure drop characteristics and flow visualization of a two-phase flow in a silicon microchannel heat sink. The microchannel heat sink consists of a rectangular silicon chip in which 45 rectangular microchannels were chemically etched with a depth of 276 μm, width of 225 μm, and a length of 16 mm. Experiments are carried out for mass fluxes ranging from 341 to 531 kg/m² s and heat fluxes from 60.4 to 130.6 kW/m² using FC-72 as the working fluid. Bubble growth and flow regimes are observed using high speed visualization. Three major flow regimes are identified: bubbly, slug, and annular. The frictional two-phase pressure drop increases with exit quality for a constant mass flux. An assessment of various pressure drop correlations reported in the literature is conducted for validation. A new general correlation is developed to predict the two-phase pressure drop in microchannel heat sinks for five different refrigerants. The experimental pressure drops for laminar-liquid laminar-vapor and laminar-liquid turbulent-vapor flow conditions are predicted by the new correlation with mean absolute errors of 10.4% and 14.5%, respectively.