Surface modification of ultrahigh‐molecular‐weight polyethylene fibers

To prevent the loss of fiber strength, ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers were treated with an ultraviolet radiation technique combined with a corona‐discharge treatment. The physical and chemical changes in the fiber surface were examined with scanning electron microscopy and Fourier transform infrared/attenuated total reflectance. The gel contents of the fibers were measured by a standard device. The mechanical properties of the treated fibers and the interfacial adhesion properties of UHMWPE‐fiber‐reinforced vinyl ester resin composites were investigated with tensile testing. After 20 min or so of ultraviolet radiation based on 6‐kW corona treatment, the T‐peel strength of the treated UHMWPE‐fiber composite was one to two times greater than that of the as‐received UHMWPE‐fiber composite, whereas the tensile strength of the treated UHMWPE fibers was still up to 3.5 GPa. The integrated mechanical properties of the treated UHMWPE fibers were also optimum. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 463–472, 2004     

Ultrahigh‐molecular‐weight‐polyethylene‐fiber surface treatment by electron‐beam‐irradiation‐induced graft polymerization and its effect on adhesion in a styrene–butadiene rubber matrix

Aiming to develop a high‐performance fiber‐reinforced rubber from styrene–butadiene rubber (SBR), we applied a special technique using electron‐beam (EB)‐irradiation‐induced graft polymerization to ultrahigh‐molecular‐weight‐polyethylene (UHMWPE) fibers. The molecular interaction between the grafted UHMWPE fibers and an SBR matrix was studied through the evaluation of the adhesive behavior of the fibers in the SBR matrix. Although UHMWPE was chemically inert, two monomers, styrene and N‐vinyl formamide (NVF), were examined for graft polymerization onto the UHMWPE fiber surface. Styrene was not effective, but NVF was graft‐polymerized onto the UHMWPE fibers with this special method. A methanol/water mixture and dioxane were used as solvents for NVF, and the effects of the solvents on the grafting percentage of NVF were also examined. The methanol/water mixture was more effective. A grafting percentage of 16.4% was the highest obtained. This improved the adhesive force threefold with respect to that of untreated UHMWPE fibers. These results demonstrated that EB irradiation enabled graft polymerization to occur even on the inert surface of UHMWPE fibers. However, the mechanical properties of the fibers could be compromised according to the dose of EB irradiation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2595–2603, 2004     

Surface modification of boron nitride by bio‐inspired polydopamine and different chain length polyethylenimine co‐depositing

We established a novel, easy, and versatile method of obtaining diverse and controllable interphases between epoxy resin and fillers. The method involved the co‐deposition of polydopamine (PDA) and polyethyleneimine (PEI) with different molecular lengths on boron nitride (BN) surface. The obtained PDA/PEI‐modified BN composites showed significantly improved mechanical properties, including tensile strength, toughness, and elongation at break. For example, the tensile strength, fracture toughness, and elongation at break of EP composite increased by 51%, 132%, and 170% compared with EP when the PEI molecular weight was 10 000, respectively. These results suggested that the interphases between BN and EP matrix can be adjusted by changing the molecular lengths of grafted modifiers, thereby offering a new method for the reasonable designing and exploitation of the BN‐based composite materials.     

An improvement on the adhesion‐strength of laminated ultra‐high‐molecular‐weight polyethylene fabrics: surface‐etching/modification using highly effective helium/oxygen/nitrogen plasma treatment

In this study, helium/oxygen/nitrogen (He/O₂/N₂)‐plasma was used to etch/modify the surface of ultra‐high‐molecular‐weight polyethylene (UHMWPE) fiber. After coated with polyurethane (PU), the plasma treated UHMWPE fabrics were laminated. It was found that the values of peeling strength between the laminated UHMWPE fabrics treated with He/O₂/N₂‐plasma were significantly higher (3–4 times) than that between pristine fabrics. The hydrophilic property and the value of the surface roughness of the UHMWPE fibers increased significantly after treated with He/O₂/N₂‐plasma. The mechanism of the oxidation/degradation of the polymers on the surface of the UHMWPE fiber during He/O₂/N₂‐plasma treatment was suggested. In addition, it was found that the higher content of functional groups (carbonyl, aldehyde, and carboxylic acid) on fiber surface and the higher value of surface roughness of the UHMWPE fiber treated with He/O₂/N₂‐plasma could significantly improve the adhesion‐strength of the laminated UHMWPE fabric. Especially, the micro‐aperture on the surface of UHMWPE fiber caused by the strenuous etching of He/O₂/N₂‐plasma treatment was also an important factor on improving the adhesion‐strength between the laminated UHMWPE fabrics. Copyright © 2010 John Wiley & Sons, Ltd.     

Surface treatment of ultra‐high molecular weight polyethylene fibers using potassium permanganate and mechanical properties of its composites

Potassium permanganate was applied to improve the surface properties of the ultra‐high molecular weight polyethylene (UHMWPE) fibers. The results suggested that the surface oxygen atoms increased dramatically and the O/C ratio increased from 0.030 to 0.563 after treatment. The increased surface roughness and the O‐containing groups on the treated fiber surface decreased the contact angles with water and ethylene glycol. The crystallinity and the crystallite size of the treated fibers increased, and the DSC results indicated that chain scission and the formation of ―C═O chemical defects in the amorphous region were the main mechanisms of the deterioration of the treated UHMEPE fibers. The breaking strength and the elongation at break of the fibers decreased, but the modulus increased after treatment. The treated fibers exhibited better adhesion with epoxy matrix. An improvement of 27.6% from 101.4 to 129.4 MPa in ILSS confirmed the improvement in the interfacial adhesion strength of composites. The impact and bending strength of composites were both improved.     

Epoxy/amine‐functionalized short‐length vapor‐grown carbon nanofiber composites

Short length vapor‐grown carbon nanofibers (VGCNFs) were functionalized with 4‐aminobenzoic acid in polyphosphoric acid/phosphorous phentoxide medium via “direct” Friedel‐Crafts acylation reaction to afford aminobenzoyl‐functionalized VGCNFs (AF‐VGCNFs). The AF‐VGCNFs as a cocuring agent were mixed with epoxy resin by simple mechanical stirring in methanol which was added to help efficient mixing. After evaporation of methanol, 4,4′‐methylenedianiline as a curing agent was added to the mixture, which was then cured at elevated temperatures. The resultant composites displayed uniform dispersion of AF‐VGCNFs into cured epoxy matrix. During curing process, the amine functionalities on AF‐VGCNF together with 4,4′‐methylenedianiline were expected to be involved in covalent attachment to the epoxy resin. As a result, both tensile modulus and strength of the composites were improved when compared with those of pure epoxy resin. Thus, the AF‐VGCNFs play a role as an outstanding functional additive, which could resolve both dispersion and interfacial adhesion issues at the same time by functionalization of VGCNFs and covalent bonding between the additive and matrix, respectively. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7473–7482, 2008     

Immobilization of flame retardant onto silica nanoparticle surface and properties of epoxy resin filled with the flame retardant‐immobilized silica

To prepare silica nanoparticle having flame retardant activity, the immobilization of flame retardant onto hyperbranched poly(amidoamine) (PAMAM)‐grafted silica was investigated. Grafting of PAMAM onto a silica surface was achieved in a solvent‐free dry‐system using PAMAM dendrimer synthesis methodology. The immobilization of bromine flame retardant, poly(2,2′,6,6′‐tetrabromobisphenol‐A) diglycidyl ether (PTBBA), was successfully achieved by the reaction of terminal amino groups of PAMAM‐grafted silica (Silica‐PAMAM) with epoxy groups of PTBBA. The immobilization of PTBBA was confirmed by FTIR and thermal decomposition GC‐MS. The amount of PTBBA immobilized onto Silica‐PAMAM was determined to be 60 wt %. PTBBA‐immobilized Silica‐PAMAM (Silica‐PAMAM‐PTBBA) was dispersed uniformly in a epoxy resin, and the epoxy resin was cured in the presence of hexamethylenediamine. Flame retardant activity of the epoxy resin filled with Silica‐PAMAM‐PTBBA was estimated by limiting oxygen index (LOI). The LOI of epoxy resin filled with Silica‐PAMAM‐PTBBA was higher than that filled with untreated silica and free PTBBA. It was confirmed that the flame retardant activity of epoxy resin was improved by the addition of the Silica‐PAMAM‐PTBBA. The elimination of PTBBA from the epoxy resin filled with Silica‐PAMAM‐PTBBA into boiling water was hardly observed by immobilization of PTBBA onto silica surface. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6145–6152, 2009     

Effect of carbon fiber surface functionality on the moisture absorption behavior of carbon fiber/epoxy resin composites

Polyacrylonitrile (PAN)‐based carbon fibers were electrochemically oxidized in aqueous ammonium bicarbonate with increasing current density. The electrochemical treatment led to significant changes of surface physical properties and chemical structures. The oxidized fibers showed much cleaner surfaces and increased levels of oxygen functionalities. However, it was found that there was no correlation between surface roughness and the fiber/resin bond strength, i.e. mechanical interlocking did not play a major role in fiber/resin adhesion. Increases in surface chemical functionality resulted in improved fiber/resin bonding and increased interlaminar shear strength (ILSS) of carbon fiber reinforced epoxy composites. The relationship between fiber surface functionality and the hydrothermal aging behavior of carbon fiber/epoxy composites was investigated. The existence of free volume resulted from poor wetting of carbon fibers by the epoxy matrix and the interfacial chemical structure were the governing factors in the moisture absorption process of carbon fiber/epoxy composites. Copyright © 2016 John Wiley & Sons, Ltd.     

UV‐cured polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles

UV‐curing technique was employed in this study to prepare polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles. Methacryloxypropyl trimethoxysilane was grafted to the surfaces of silica nanoparticles to improve dispersion of silica nanoparticles as well as interfacial adhesion between the resin matrix and silica nanoparticles. The silane‐grafting was confirmed by nuclear magnetic resonance and infrared spectroscopy. The effects of the silane‐grafting on the mechanical and optical properties as well as UV‐curing behavior of the nanocomposite films were investigated. The tensile strength, transmittance, UV‐curing rate, and final chemical conversion of the nanocomposite films were increased by use of the grafted silica nanoparticles as compared to the use of neat silica nanoparticles. Copyright © 2011 John Wiley & Sons, Ltd.     

Mechanical properties of rigid polyurethane composites reinforced with surface treated ultrahigh molecular weight polyethylene fibers

The mechanical properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers reinforced rigid polyurethane (PU) composites were studied, and the effects of the fiber surface treatment and the mass fraction were discussed. Chromic acid was used to treat the UHMWPE fibers, and polyurethane composites were prepared with 0.1 to 0.6 wt% as‐received and treated UHMWPE fibers. Attenuated total reflection Fourier transform infrared demonstrated that oxygen‐containing functional groups were efficiently grafted to the fiber surface. The mechanical performance tests of the UHMWPE fibers/PU composites were conducted, and the results revealed that the treated UHMWPE fibers/PU composites had better tensile, compression, and bending properties than as‐received UHMWPE fibers/PU composites. Thermal gravimetric analyzer showed that the thermal stability of the treated fiber composites were improved. The interface bonding of PU composites were investigated by scanning electron microscopy and dynamic mechanical analysis, and the results indicated that the surface modification of UHMWPE fiber could improve the interaction between fiber and PU, which played a positive role in mechanical properties of composites.     

Effect of surface‐grafted ionic groups on the performance of cellulose‐fiber‐reinforced thermoplastic composites

The influence of the surface chemistry of the cellulose fiber and polymer matrix on the mechanical and thermal dynamic mechanical properties of cellulose‐fiber‐reinforced polymer composites was investigated. The cellulose fiber was treated either with a coupling agent or with a coupling‐agent treatment followed by the introduction of quaternary ammonium groups onto the fiber surface, whereas the polymer matrix, with opposite polar groups such as polystyrene incorporated with sulfonated polystyrene and poly(ethylene‐co‐methacrylic acid), was compounded with the fiber. The grafting of the fiber surface was investigated with Fourier transform infrared spectroscopy and X‐ray photoelectron spectroscopy. Experimental results showed that an obvious improvement in the mechanical strength could be achieved for composites with an ionic interface between the fiber and the polymer matrix because of the adhesion enhancement of the fiber and the matrix. The improved adhesion could be ascribed to the grafted ionic groups at the cellulose‐fiber surface. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2022–2032, 2003     

The interfacial feature of thermoplastic polystyrene composite filled with nitric acid oxidized carbon fiber

The quality of interfacial interaction is dictated by the surface chemistry of the carbon fibers and the composition of the matrix. The composition of polystyrene was modified by the addition of maleic anhydride (MAH) grafted polystyrene. The surface properties of the various matrix formulations were characterized by contact angle. Carbon fibers were modified by oxidation in nitric acid. The surface composition of the carbon fibers was characterized. The interaction between modified polystyrene and the carbon fibers was studied by single fiber pull‐out tests. The best adhesion behavior was achieved between polystyrene containing grafted MAH and nitric acid oxidation carbon fibers. The addition of MAH‐grafted polystyrene to the unmodified polystyrene caused the interfacial shear strength (IFSS) to increase. The IFSS of this fiber‐matrix combination allowed for the full utilization of the tensile strength of polystyrene. Copyright © 2009 John Wiley & Sons, Ltd.     

Surface modification of PBO fibers with 2,2-Bis (3-amino-4-hydroxyphenyl) hexafluoropropane in supercritical carbon dioxide for enhancing interfacial strength

PBO fiber is one of the most promising reinforcements in resin matrix composite because of its excellent mechanical properties. However, the inert and smooth surfaces make it the poor interface adhesion with resin matrix, which seriously limits the application in composites. In this article, we report a method to modify the surface of PBO fibers with 2,2-Bis (3-amino-4-hydroxyphenyl) hexafluoropropane（BisAPAF）in supercritical CO₂ to enhance interfacial properties. Chemical structures, surface elemental composition and functional groups, and surface morphology were characterized by FT-IR spectrometer, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM), respectively. The mechanical properties of the samples were tested by a tensile tester. Static contact angle and microdebonding tests were used to characterize the wetting ability and interfacial shear strength (IFSS) of the fiber and epoxy resin. The results showed that the BisAPAF could be solved in scCO₂ and introduced more groups, –NH₂, –OH, and –CF₃ on the fiber surface, resulting in the mechanical properties and the wettability of PBO fiber slightly improved. Moreover, the fiber surface roughness was also increased obviously. The IFSS between the modified PBO fiber and epoxy resin increased from 8.18 MPa to 31.4 MPa when the treating pressure was 14 MPa. In general, the method to modify PBO fibers surface using BisAPAF in scCO₂ can effectively improve their interfacial properties.     

Properties and evaluation of amidoxime-based UHMWPE fibrous adsorbent for extraction of uranium from seawater

An amidoxime-based ultra-high molecular weight polyethylene (UHMWPE) fibrous adsorbent was successfully prepared by γ-irradiation-induced graft copolymerization of acrylonitrile (AN) and acrylic acid (AA), followed by amidoximation. The grafting of AN and AA on the UHMWPE fiber and the amidoximation of the grafted fiber were confirmed by Fourier transform infrared spectroscopy, scanning electron microscopy, and thermogravimetric analysis. The mechanical property of the original and modified UHMWPE fibers was compared by single-filament strength test. The adsorption property of the UHMWPE fibrous adsorbent was evaluated by adsorption test in uranyl nitrate solution and seawater. The surface of the modified UHMWPE fibers was covered by the grafting layer and became rough. The tensile strength of the amidoxime-based UHMWPE fibrous adsorbent was influenced by the absorbed dose and hydrochloric acid elution, but was independent of the grafting yield and amidoximation. The uranium adsorption amount of the amidoxime-based UHMWPE fibrous adsorbent after immersing in seawater for 42 days was 2.3 mg-U/g.     

Enhancement of composite‐metal interfacial adhesion strength by dendrimer

The interface between carbon fiber reinforced polymer composites and metal plays a critical role in determining the strength of epoxy/metal laminated composites. We propose to introduce one dendrimer layer into the epoxy/metal interface, aiming to enhance the interfacial adhesion strength so that the interface could more effectively transfer the load from epoxy to metal. In this paper, the preparation and adsorption of dendrimer layer onto the alumina surface were systematically investigated. The results show that a highly stable and nanopatterned dendrimers layer was dip‐coated onto alumina substrates by adsorbing poly (amidoamine) dendrimers. It was confirmed that the dendrimers were adsorbed onto the alumina via acid‐base chemical interactions. The adsorption depends on the reaction time. The adhesion property between dendrimers and alumina was examined by sonication method. Copyright © 2010 John Wiley & Sons, Ltd.     

Excellent anti‐bacterial activity and surface properties of polyamide‐6 films modified with argon‐plasma and methyl diallyl ammonium salt‐graft

In this study, the effect of argon‐plasma treatment on the grafting of methyl diallyl ammonium salt (MDAA) onto polyamide‐6 film and the anti‐bacterial and surface properties of the plasma‐ and graft‐treated film were investigated. The grafting amounts of MDAA caused by argon‐plasma treatment increased with the increase in the plasma exposure time and plasma power. The analyses of Fourier transform infrared (FT‐IR) spectroscopy and electron spectroscopy for chemical analysis (ESCA) spectra revealed that the epoxy and vinyl groups of MDAA could be grafted on the argon‐plasma treated polyamide‐6 film. The survey spectra of ESCA, the patterns of atomic force microscopy (AFM), and the spectra from scanning electron microscopy (SEM) were employed to certify the surface modification of argon‐plasma treated and the argon‐plasma treated/MDAA grafted polyamide‐6 films. Argon‐plasma treatment could generate the functional group and increase the roughness on the surface of polyamide‐6 film. This phenomenon could enhance the grafting effect of MDAA. The anti‐bacterial property of argon‐plasma treated/MDAA grafted polyamide‐6 film was excellent. This argon‐plasma treated/MDAA grafted polyamide‐6 film was expected to be applied on the field of packing. Copyright © 2008 John Wiley & Sons, Ltd.     

High strength toughened epoxy nanocomposite based on poly(ether sulfone)‐grafted multi‐walled carbon nanotube

Hydroxyl terminated poly(ether sulfone) (PES) has been grafted on multi‐walled carbon nanotube (MWCNT). The grafting reaction was confirmed by different characterization techniques such as Fourier transform infrared spectroscopy, Raman spectroscopy, thermogravimetric analysis, and transmission electron microscopy. The extent of the grafting was found to be around 58 wt%. Hybrid nanocomposite of epoxy with the modified MWCNT was also prepared. Effect of grafting on the mechanical, thermal, and viscoelastic properties was studied. Dynamic mechanical studies show an increase in the storage modulus for the nanocomposite prepared using PES‐grafted MWCNT compared with neat epoxy system. PES‐grafted MWCNT–epoxy nanocomposite induces a significant increase in both tensile strength (26%) and fracture toughness (125%) of the epoxy matrix. Field emission scanning electron micrographs of fractured surfaces were examined to understand the toughening mechanism. Copyright © 2015 John Wiley & Sons, Ltd.     

Vanillin‐derived phosphorus‐containing compounds and ammonium polyphosphate as green fire‐resistant systems for epoxy resins with balanced properties

Flame retardants from vanillin when utilized together with ammonium polyphosphate (APP) yield excellent synergistic flame retardancy toward epoxy resins. Bisphenol A epoxy resins have been widely used due to their excellent mechanical properties, chemical resistance, electrical properties, adhesion, etc., while they are flammable. Environment‐friendly and bio‐based flame retardants have captured increasing attention due to their ecological necessity. In this paper, 3 bio‐based flame retardants were synthesized from abundant and more importantly renewable vanillin, and their chemical structures were determined by ¹H NMR and ¹³C NMR. They were used together with APP (an environment‐friendly commercial flame retardant) to improve the fire resistance of bisphenol A epoxy resin. With the addition APP content of 15 phr, the modified bisphenol A epoxy resin could reach UL‐94V0 rating during vertical burning test and limit oxygen index values of above 35%, but reducing APP content to 10 phr, the flame retardancy became very poor. With the total addition content of 10 phr, the epoxy resins modified by 7 to 9 phr APP and 1 to 3 phr bio‐based flame retardants with epoxy groups or more benzene rings showed excellent flame retardancy with UL‐94V0 rating and limit oxygen index values of around 29%. The T_gs of the epoxy resins could be remained or even increased after introducing bio‐based flame retardants, as the control; those of APP alone‐modified epoxy resins compromised a lot. The green synergistic flame‐retardant systems have a great potential to be used in high‐performance materials.     

Polymer blends based on epoxy resin and polyphenylene ether as a matrix material for high-performance composites

The application of poly(2,6-dimethyl-1,4-phenylene ether), PPE, as a matrix material for continuous carbon fibre reinforced composites has been studied. Due to the intractable nature of PPE melt impregnation is not feasible and a novel impregnation route, using epoxy resin as a reactive solvent, was developed. The introduction of epoxy resin results in enhanced flow and a reduced processing temperature, enabling the processing of PPE and the preparation of high quality composites. Upon curing, phase separation is initiated and epoxy resin is converted into a second phase. In composites, epoxy resin preferentially accumulates at the polar fibre surface, resulting in an epoxy layer around the fibres, providing a high level of interfacial adhesion. For a high fibre volume fraction (> 50%) this results in the ultimate morphology of epoxy coated fibres in a neat PPE matrix. Due to this unique morphology the composite materials reveal outstanding mechanical properties in terms of interlaminar toughness and impact performance.     

Spray‐Coating of Catalytically Active MOF–Polythiourea through Postsynthetic Polymerization

A UiO‐66‐NCS MOF was formed by postsynthetic modification of UiO‐66‐NH₂. The UiO‐66‐NCS MOFs displays a circa 20‐fold increase in activity against the chemical warfare agent simulant dimethyl‐4‐nitrophenyl phosphate (DMNP) compared to UiO‐66‐NH₂, making it the most active MOF materials using a validated high‐throughput screening. The ?NCS functional groups provide reactive handles for postsynthetic polymerization of the MOFs into functional materials. These MOFs can be tethered to amine‐terminated polypropylene polymers (Jeffamines) through a facile room‐temperature synthesis with no byproducts. The MOFs are then crosslinked into a MOF–polythiourea (MOF–PTU) composite material, maintaining the catalytic properties of the MOF and the flexibility of the polymer. This MOF–PTU hybrid material was spray‐coated onto Nyco textile fibers, displaying excellent adhesion to the fiber surface. The spray‐coated fibers were screened for the degradation of DMNP and showed durable catalytic reactivity.