Electropolymerized coatings of poly(o‐anisidine) and poly(o‐anisidine)‐TiO2 nanocomposite on aluminum alloy 3004 by using the galvanostatic method and their corrosion protection performance

Poly(o‐anisidine) (POA) and poly(o‐anisidine)‐TiO₂ (POA‐TiO₂) nanocomposite coatings on aluminum alloy 3004 (AA3004) have been investigated by using the galvanostatic method. The electrosynthesized coatings were characterized by FT ‐ IR spectroscopy, XRD, SEM ‐ EDX and SEM. The corrosion protection performance of POA and POA‐TiO₂ nanocomposite coatings was investigated in the 3.5% NaCl solution by using potentiodynamic polarization technique and electrochemical impedance spectroscopy. The results show that the corrosion rate of the nanocomposite coatings is about 900 times lower than the bare AA3004 under optimal conditions. Copyright © 2013 John Wiley & Sons, Ltd.     

The effect of the polyaniline morphology on the performance of polyaniline supercapacitors

The polyaniline (PANI) prepared by the pulse galvanostatic method (PGM) or the galvanostatic method on a stainless steel substrate from an aqueous solution of 0.5 mol/l H₂SO₄ with 0.2 mol/l aniline has been studied as an electroactive material in supercapacitors. The electrochemical performance of the PANI supercapacitor is characterized by cyclic voltammetry, a galvanostatic charge–discharge test and electrochemical impedance spectroscopy in NaClO₄ and HClO₄ mixed electrolyte. The results show that PANI films with different morphology and hence different capacitance are synthesized by controlling the synthesis methods and conditions. Owing to the double-layer capacitance and pseudocapacitance increase with increasing real surface area of PANI, the capacitive performances of PANI were enhanced with increasing real surface area of PANI. The highest capacitance is obtained for the PANI film with nanofibrous morphology. From charge–discharge studies of a nanofibrous PANI capacitor, a specific capacitance of 609 F/g and a specific energy density of 26.8 Wh/kg have been obtained at a discharge current density of 1.5 mA/cm². The PANI capacitor also shows little degradation of capacitance after 1,000 cycles. The effects of discharge current density and deposited charge of PANI on capacitance are investigated. The results indicate that the nanofibrous PANI prepared by the PGM is promising for supercapacitors.     

Synthesis and characterization of polyaniline nanoparticles in phosphonic acid amphiphile aqueous micellar solutions for waterborne corrosion protection coatings

Polyaniline (PANI) dispersions consisting of 270 to 380 nm sized particles were prepared by oxidation with ammonium peroxydisulfate (APS) in n‐decylphosphonic acid (DPA) micellar solutions. The green dispersions do not undergo macroscopic precipitation for more than a year. The synthesized DPA doped PANI exhibited enhanced electrical conductivity (3.6 S cm^?1 ) compared with DPA‐PANI (2.3 x 10 ^{? 4} S cm ^{? 1}) prepared by postsynthesis treatment of the PANI‐base with DPA. It was shown that through protonation with decylphosphonic acid, polyaniline showed a significantly enhanced solubility in common organic solvents like chloroform, xylene, etc. The synthesized PANI was characterized by intrinsic viscosity, solubility, FT‐IR , conductivity, SEM , and TGA measurements. The wide‐angle X ‐ray diffraction study revealed the appearance of a peak located at low angles (d = 29.4 – 35.3 Å) suggesting the formation of layered structure of PANI backbone separated by long alkyl side chains of DPA. The anticorrosive performance of the bilayer coatings composed of a bottom layer of DPA doped polyaniline covered with a polyvinyl butyral topcoat, have been demonstrated for steel exposed to neutral saline solutions. It was found that the inhibitive properties of DPA dopant provides further protection to the base metal through smart release when damage is produced on the surface of the coating. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1606–1616     

CuCl2掺杂聚苯胺催化合成苯甲醛1,2-丙二醇缩醛

缩醛是一类重要化合物,具有原料来源丰富、生产工艺简单、化学性质稳定等优点,近20年来作为新型香料在日用香精和食品香精中均有广泛应用[1-2]。根据酸催化机理,Lewis酸可增强羰基碳的正电性,有利亲核试剂的进攻。研究表明,不少无机盐都是这类反应的高效、高选择性的催化剂,又因为无机盐价廉、易得等优点,所以用其作为催化剂具有更加重要的实际意义。聚苯胺(PAn)以其独特的掺杂现象及良好的稳定性为催化载体的选择提供了新的途径[3-4]。若以PAn为载体,将具有催化活性的路易斯酸掺杂其中,可降低路易斯酸的流失量,并克服其易潮解、腐蚀设备…     

Preparation and corrosion resistance of polyaniline and waterborne polyurethane composite coating film

Polyaniline (PANI) particles were synthesized using aniline (AN), dodecyl benzene sulfonic acid (DBSA), and ammonium persulfate (APS). The particles were analyzed using scanning electron microscope (SEM), X-ray diffraction (XRD), and fourier transform infrared spectroscopy (FTIR). A PANI/waterborne polyurethane composite material (PANI-WPU) was obtained by combining it with polyethylene glycol (PEG600), diphenylmethane diisocyanate (MDI), dimethylol propionic acid (DMPA), N-methyl pyrrolidone (NMP), and dibutyltin lauric acid (DBTDL). The structure was characterized by the FTIR spectrum. The mechanical characteristics of the coating film were evaluated with respect to the PANI content, as well as its water absorption, glossiness, electrochemical corrosion resistance, and acid and alkali resistance. The PANI/waterborne polyurethane film has a maximum tensile strength of 23 $\pm 1$ MPa, an elongation of 1012%, a pencil hardness of 5H, a flexibility of 2 mm, an impact resistance of 50 cm, the water absorption of 14.66%, and the glossiness of 99.9 $\pm 0.1$ at 60°. When the PANI content is 0.7%, the mechanical characteristics, glossiness, and anti-corrosion performance of the composite film improve. The corrosion inhibition efficiency of the aqueous polyurethane coating film with PANI can reach 99.74%, as shown by the examination of electrochemical polarization curves and impedance spectra. The tinplate is coated with a 0.7% PANI-WPU composite material and edge sealing. This coating provides excellent protection against acid and alkali resistance, as demonstrated by its ability to withstand immersion in 10% H₂SO₄ and 10% NaOH solution for 90 days without any paint peeling off.     

Characterization of formate complexes formed as corrosion products on copper by raman spectroscopy

Different copper formate complexes formed on the surface of metallic copper have been studied by Raman spectroscopy. Their Raman spectra have been correlated with the dehydrated copper formate, the copper formate dihydrate and the copper formate tetrahydrate. Experiments with deuterated formic acid reveal the influence of water molecules coordinated to the copper ion on the position of Raman bands of the formate ion.     

Active corrosion protection of various aluminium alloys by lithium-leaching coatings

This study presents the active protective properties of lithium-leaching coatings for a range of aluminium alloys. Coatings with and without lithium carbonate as leachable inhibitor were applied on the aluminium alloys, artificially damaged and exposed to the neutral salt spray. A combined approach of scanning electron microscopy and electrochemical measurements revealed that the lithium carbonate leaching coating provided effective corrosion inhibition on AA2024, AA7075, AA5083, and AA6014 by the formation of a protective layer in the defect area and preventing local corrosion processes despite the different intrinsic electrochemical activity of the alloys.     

Improving corrosion protection performance of polypyrrole coating by tungstate ion dopants

Polypyrrole (PPy) and polypyrrole-tungstate (PPy-WO ₄ ²⁻ ) coatings were electrodeposited on mild steel (MS) electrodes by cyclic voltammetry (CV) technique. Aqueous oxalic acid solution was used as supporting electrolyte for these processes. For the electrodeposition of PPy-WO ₄ ²⁻ , tungstate anion was added to the supporting electrolyte. The surface morphologies of the two types of coated-samples were characterized by scanning electron microscopy (SEM) and line-scan EDX analysis. Furthermore, open circuit potential (OCP) monitoring, polarization and electrochemical impedance spectroscopy methods were performed for comparing the corrosion protection performances. Corrosion studies indicate that WO ₄ ²⁻ dopants can improve corrosion protection properties by taking part in: (i) the passivation process occurred prior to electrodeposition process, (ii) the electrosynthesis process and incorporation into polymer chain. The text was submitted by the authors in English.     

Inhibitory action of aqueous Ruellia Tuberosa L leaves extract on the corrosion of copper in HCl solution

The inhibitive action of the aqueous extract of Ruellia tuberosa L (ART) on the corrosion of copper in 0.5 ​M HCl was investigated. The inhibition efficiency increased with the extract concentration, acid concentration, as well as increasing the temperature. The Polarization studies revealed that the ART act as a mixed-type inhibitor. Based on the analysis of electrochemical impedance spectroscopy, an equivalent circuit is suggested. The adsorption of the inhibitor ART on the copper surface obeyed the Langmuir adsorption isotherm. From the results of scanning electron microscopy, Fourier transform infrared spectroscopy, and energy-dispersive X-ray spectroscopy the adsorption of ART on the copper surface is confirmed.     

Application of AC-SECM in corrosion science: local visualisation of inhibitor films on active metals for corrosion protection

The suitability of frequency-dependent alternating-current scanning electrochemical microscopy (4D AC-SECM) for investigation of thin passivating layers covering the surface of corrosion-inhibited metals has been demonstrated. Inhibition of copper corrosion by benzotriazole (BTAH) and methylbenzotriazole (MBTAH), which are effective inhibitors for this metal under many environmental conditions, was investigated. Strong dependencies were found for the AC z-approach curves with both the duration of the inhibitor treatment and the frequency of the AC excitation signal applied in AC-SECM. Both negative and positive feedback behaviours were observed in the AC approach curves for untreated copper and for Cu/BTAH and Cu/MBTAH samples. Negative feedback behaviour occurred in the low-frequency range, whereas a positive feedback effect was observed at higher frequencies. A threshold frequency related to the passage from negative to positive regimes could be determined in each case. The threshold frequency for inhibitor-modified samples was found always to be significantly higher than for the untreated metal, because the inhibitor film provides electrical insulation for the surface. Moreover, the threshold frequency increased with increasing surface coverage by the inhibitor. 4D AC-SECM was successfully applied to visualizing spatially resolved differences in local electrochemical activity between inhibitor-free and inhibitor-covered areas of the sample.     

Inhibition effect of azole derivate on corrosion activity of copper in rolling oil

Corrosion rates are influenced by the formation of inhibitor aggregates on the copper surface. Laser scanning confocal microscope was used to investigate the adsorbed structures of benzotriazole, N‐((6‐methyl‐1H‐benzo[d][1,2,3]triazol‐1‐yl)methyl)‐N‐octyloctan‐1‐amine (MBA) and 2,5‐bis (ethyldisulfanyl)‐1,3,4‐thiadiazole at copper surface in relation to their performance as a corrosion inhibitor. The increase of water contact angle in the presence of inhibitor indicates its strong adsorption to the copper, and laser scanning confocal microscope visualization confirms the formation of MBA aggregates. The aggregates change from hemispherical to cylindrical shape with MBA concentration increasing in rolling oil, resulting in a decrease in corrosion rates as determined by mass loss measurements. Compared with 2,5‐bis (ethyldisulfanyl)‐1,3,4‐thiadiazole, oil‐added MBA has a quicker adsorption and formation speed of cylindrical aggregates and a lower corrosion rate. The adsorption of inhibitors on copper surface obeys Langmuir isotherm and physisorption and chemisorption mechanism. Copyright © 2015 John Wiley & Sons, Ltd.     

Electrochemical corrosion kinetics of cold spray copper composite coatings in a high potential region

In this paper, copper composite anticorrosion and antifouling coatings were prepared by a cold spray technique. Polarization experiments of the coatings were performed by rotating ring‐disk electrode technology at high potential. The electrochemical reaction mechanisms were proposed, and corresponding polarization kinetics models were built. Experimental results show that the copper and cuprous oxide formed corrosion microcells in the coatings, and the cuprous oxide did not alter the electrochemical reaction process of copper. In the high potential region (about 0.2–0.8 V), a CuCl film formed on the surface of the coatings was not damaged or broken down. The film played a role in corrosion protection. The currents in the high potential region increased relative to the limiting current 1. Because in the high potential region, was produced by the dissolution of the CuCl film and was oxidized to Cu²⁺. In addition to being oxidized to Cu²⁺, has the other two destinations, which were deposition as a CuCl film and diffusion to the solution bulk. The three processes were in parallel competition relations. In the limiting current 2 region, oxidation of was dominant. A rate‐controlling step of electrochemical dissolution of the coatings in the high potential region was the diffusion processes of and Cu²⁺. The electrochemical polarization kinetic models based on the reaction mechanisms established in this research accorded well to the experimental results. It demonstrated the rationality of polarization kinetics models and reaction mechanisms.     

Special fractal growth of dendrite copper using a hydrothermal method

Special fractal dendrite Cu nanostructures have been synthesized through a simple hydrothermal method, and the effects of the volume ratio between glycerol and water and the concentration of H₃PO₃ on the morphologies of dendrite Cu have been studied in detail. The Field emission scanning electron microscopy (FESEM), Transmission electron microscopy (TEM) and X-ray diffraction (XRD) have been used to characterize these Cu products. The results indicate that rhombic diamond and different morphologies of fractal dendrite were prepared because of the accumulation of Cu nuclei based on the diffusion-limited aggregation (DLA) and the nucleation-limited aggregation (NLA) model. Fortunately, symmetrical leaf-like dendrite Cu nanostructures different from Cu dendrites reported before have been obtained. Additionally, an explanation for the growth of fractal dendrite Cu has been discussed carefully.     

电重法测定混合铜矿中自由氧化铜的方法研究

本方法用于混合铜矿石中自由氧化铜的测定。试样用含0.6%（m/v）亚硫酸钠的10%(v/v)硫酸溶液浸取两小时,选择性溶解铜氧化物,过滤并煮沸滤液,用去离子水稀释后电解。溶液中的铜离子电积至阴极铂网上。用火焰原子吸收分光光度法检测残余于电解后液中的铜离子;同时用1 1硝酸溶解铂网上的铜,并用火焰原子吸收分光光度法检测与阴极铜共电积的杂质元素含量,用铂阴极差重加上电积后液残余铜含量并减去共电积的杂质元素含量可计算出氧化铜矿中酸溶铜含量。此方法相比国标碘量法,用肉眼观察颜色变化确定终点,人为误差小,结果稳定、准确。通过对加拿大氧化铜矿标准物质AMIS0050进行测定(n=12),方法准确度可靠。并选取十五批次的氧化铜矿检测,与经典碘量法比对,结果令人满意。     

Analytical characterization of corrosion products of copper and its alloys on stained stone surfaces

Monuments, where stone and metals or metallic alloys are used together, are very frequently met in all historical periods and in all countries. In the case of bronze and other copper alloys, their corrosion products can be dissolved by the action of acid rain and thus reach the porous building materials in contact with (or near to) the metallic structures. Once absorbed by the stone, they precipitate on the external stone surface and inside its porous space. As the majority of these products are coloured, their precipitates may produce stains, which are perceived as unpleasant alterations of the original ‘values’ of the stone monuments. The removal of stains is therefore required on the occasion of conservation treatments. The paper reports on the characterisation of copper corrosion products found on two, very different, monuments in Rome: ‘Fontana delle Tartarughe’ (by T. Landini, last quarter of the 16th century) and ‘Statua dello Studente’ (by A. Cataldi, 1920). To identify the speciation of copper compounds in their carbonate matrices, different techniques [X‐ray diffraction, X‐ray fluorescence, SEM/energy‐dispersive X‐ray spectroscopy (EDS), micro‐Raman and XPS] had to be employed. To further confirm the identification of the chemical species, SEM/EDS data were also processed by principal component analysis. Copyright © 2013 John Wiley & Sons, Ltd.     

Fabrication and anti‐corrosion property of superhydrophobic hybrid film on copper surface and its formation mechanism

Compact and uniform superhydrophobic films were prepared on copper substrates using one‐step solution‐immersion process, and the appropriate preparation conditions were selected for mixed solutions. SEM shows that the hybrid film of 1‐dodecanethiol and tetradecanoic acid on copper substrate is more compact with the contact angle of 160°. The electrochemical impedance spectroscopy and polarization test demonstrate that the anti‐corrosion property of surface‐modified copper substrate is greatly improved, especially for the hybrid film. Moreover, the competitive adsorption process and adsorptive geometry of hybrid film were well explained based on the results of quantum chemistry calculations, SEM, and energy dispersive X‐ray analysis. Copyright © 2009 John Wiley & Sons, Ltd.     

Corrosion inhibition by benzotriazole derivatives and sodium dodecyl sulphate as corrosion inhibitors for copper in ground water at different temperatures

1‐(2‐Pyrrole carbonyl) benzotriazole (PBTA) and 1‐(2‐thienyl carbonyl)‐benzotriazole (TBTA) were synthesized. Different concentrations of PBTA, TBTA, sodium dodecyl sulphate (SDS), and molybdate (Mo) were evaluated as corrosion inhibitors for copper in ground water medium at different temperatures. The obtained results were compared with the effect of benzotriazole (BTA) on the inhibition of copper corrosion at the same condition. The study was performed using potentiodynamic polarization, electrochemical impedance spectroscopy, cyclic voltammetry, and scanning electron microscopy investigations. A good inhibition is ensured at elevated temperatures. All measurements indicated that PBTA, TBTA, and BTA act as good corrosion inhibitors and their inhibition efficiency (IE%) increased with combining them with optimum concentration of SDS and Mo. Furthermore, the best performance was recorded for the compound PBTA + SDS + Mo, which was found to offer increased IE% in a synergistic manner, thereby acting as a good corrosion inhibitor for copper in ground water medium. Copyright © 2015 John Wiley & Sons, Ltd.     

Monitoring corrosion and corrosion control of low alloy ASTM A213 grade T22 boiler steel in HCl solutions

Rates of corrosion of low alloy ASTM A213 grade T22 boiler steel were monitored in aerated stagnant 0.50 M HCl solutions at different temperatures (283–303 K) using Tafel extrapolation method and the non-destructive electrochemical frequency modulation (EFM) technique, complemented with XPS examinations. Serine (Ser) was introduced as a corrosion-safe inhibitor. Corrosion rates (in μm y^?1) obtained from these two methods was in good agreement. Tafel plots showed that Ser acted mainly as a cathodic-type inhibitor. The inhibition process was attributed to the formation of an adsorbed film on the metal surface that protects the metal against corrosive agents. XPS examinations of the electrode surface confirmed the existence of such adsorbed film. The inhibition efficiency increased with increase in Ser concentration, while it decreased with temperature, suggesting physical adsorption. Activation energies have been calculated in the absence and presence of various concentrations of Ser by measuring the temperature dependence of the corrosion rate obtained from the two methods employed. It was found that the activation energy in the presence of Ser is higher than that in bare HCl solution. The adsorptive behaviour of Ser followed Temkin-type isotherm. The standard free energy of adsorption was estimated to be ?25 kJ mol^?1 at 303 K. These results confirmed the occurrence of physical adsorption.     

Inhibition of aluminium and mild steel corrosion in acidic medium using Gum Arabic

The corrosion behaviour of mild steel and aluminium exposed to H₂SO₄ solution and their inhibition in H₂SO₄ containing 0.1–0.5 g/L Gum Arabic (GA) used as inhibitor was studied at temperature range of 30–60 °C using weight loss and thermometric techniques. Corrosion rate increased both in the absence and presence of inhibitor with increase in temperature. Corrosion rate was also found to decrease in the presence of inhibitor compared to the free acid solution. Inhibition efficiency increases with increase in concentration of the inhibitor reaching a maximum of 37.88% at 60 °C for mild steel and 79.69% at 30 °C for aluminium at 0.5 g/L concentration of GA. The inhibitor, GA was found to obey Temkin and El-Awady et al. thermodynamic kinetic adsorption isotherm for mild steel and aluminium respectively from the fit of the experimental data at all concentrations and temperatures studied. The phenomenon of chemical adsorption is proposed for mild steel corrosion, while physical adsorption mechanism is proposed for aluminium corrosion. Results obtained for the kinetic/thermodynamic studies indicate that the adsorption of GA onto the metals surface was spontaneous. GA is a better corrosion inhibitor for aluminium than for mild steel.     

Formation mechanism of polyaniline microtubules synthesized by a template‐free method

A template‐like model, which was an aniline salt formed with β‐naphthalene sulfornic acid (β‐NSA) as a dopant, was proposed to interpret the formation mechanism of polyaniline (PANI) microtubules doped with β‐NSA by a template‐free method. Scanning electron microscope (SEM) and X‐ray diffraction measurements confirmed this model. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2359–2364, 2000