Laser surface treatment of high‐speed tool steel (AISI M2)

High‐speed tool steel (AISI M2) surface is pre‐prepared to form a thin carbon film containing 5% B₄C particles prior to laser treatment process. Morphological and metallurgical changes are examined in the treated layer using electron microscope, energy dispersive spectroscopy, and X‐ray diffraction. The microhardness and the residual stress formed at the treated surfaces are measured for samples with and without B₄C particles. It is found that the micro‐stresses formed in the neighborhood of B₄C particles at the treated surface contributed to the microhardness enhancement at the surface. This is associated with the mismatch of thermal expansion coefficients between B₄C particles and the base alloy. The nitride phases are formed at the treated surface, which also contribute to the microhardness increase at the surface. Copyright © 2012 John Wiley & Sons, Ltd.     

Laser surface treatment of high‐speed steel: presence of TiC particles at the surface

Laser treatment of a high‐speed steel surface is carried out and metallurgical and morphological changes in the laser‐treated layer are examined using SEM, EDS and XRD. A carbon film of 50 µm thickness and containing 5% TiC particles is formed at the workpiece surface prior to the laser treatment process. The carbon film formed at the surface enhances the absorption of laser irradiation and retains TiC particles at the workpiece surface. The residual stress formed at the laser‐treated surface is determined using the XRD technique while the indentation tests are carried out to measure microhardness and fracture toughness of the resulting surface. It is found that ε‐Fe₃N, and ε‐Fe₃ (N,C) compounds are formed at the laser‐treated surface, which are attributed to the presence of carbon film and high‐pressure nitrogen‐assisting gas. The fracture toughness of the laser‐treated surface reduces because of the increased hardness and dense layer formed at the surface vicinity. Copyright © 2011 John Wiley & Sons, Ltd.     

Laser embedding of TiC particles into the surface of phosphor bronze‐bearing material

A carbon film containing 5% TiC particles is formed on a pre‐prepared bronze surface prior to laser treatment. The carbon film provides increased absorption of the incident laser beam and hosts TiC particles with a uniform distribution at the workpiece surface. Optical and scanning electron microscopy are used to examine the metallurgical and morphological changes in the laser treated layer. Micro‐hardness of the laser‐treated surface is measured, and the residual stress formed in the surface vicinity is measured using the X‐ray diffraction technique. It was found that a dense layer with fine grains was formed in the laser‐treated layer. The micro‐hardness of the laser‐treated surface increases almost three times compared with the base material hardness. The presence of a dense layer and the formation of Cu₃N in the surface region contribute to the hardness enhancement at the surface. Copyright © 2012 John Wiley & Sons, Ltd.     

Laser treatment of A286 superalloy: corrosion resistance of the treated surface

Laser controlled melting of metal surface provides a local treatment with improved surface properties such as corrosion resistance. In the present study, laser surface treatment of iron base superalloy (A286) is carried out. The corrosion resistance of the laser‐treated surface is examined through potentiodynamic tests using 0.5 N NaCl solution. The microstructural and morphological changes in the laser‐treated layer are investigated incorporating scanning electron microscopy (SEM), X‐ray diffraction (XRD) and energy dispersive spectroscopy. The residual stress formed at the laser‐treated surface is measured using the XRD technique. It is found that laser treatment enhances corrosion resistance of A286 superalloy surface, which is attributed to the formation of fine grains and dense layer at the treated surface. Although locally scattered few corrosion induced microcracks are observed at the treated surface, they are not extended to form large cracks or crack network at the surface. Copyright © 2012 John Wiley & Sons, Ltd.     

XPS and ToF‐SIMS characterization of a Finemet surface: effect of cooling

The surface composition of amorphous Finemet, Fe₇₃Si_15.8B_7.2Cu₁Nb₃, was studied by X‐ray photoelectron spectroscopy (XPS) and time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS). The as‐received sample in the original state and after Ar⁺ sputter‐cleaning was analyzed at room temperature as well as after cooling to ? 155 °C. In the cooled state, the surface oxide layer composed of oxides of the alloy constituents was found to become enriched with elemental iron and depleted of elemental silicon, boron, oxygen and carbon as compared to the state at room temperature. Interaction of residual water vapor and hydrogen with the complex oxide layer occurring at low temperatures is believed to be responsible for the enhanced formation of surface hydroxides of the alloy constituents. The processes resulting in the observed redistribution of the elements on the surface of Finemet at low temperatures are discussed. Copyright © 2006 John Wiley & Sons, Ltd.     

Post‐oxidizing effects on surface characteristics of salt bath nitrocarburized AISI 02 tool steel type

The effect of post‐oxidizing treatment on the characteristics of modified surface layers produced by salt bath nitrocarburizing on the industrial American Iron and Steel Institute (AISI) 02 tool steel types is investigated. Nitrocarburizing treatment is performed for 6 h and 8 h at 570 °C and post‐oxidizing treatment for 30, 60 and 90 min at 520 °C, using argon–steam mixture. Formed layers are characterized by their basic properties such as thickness layer, depth, surface hardness and wear resistance. Detailed estimation of the modified metal surface quality, in terms of chemical composition, formed phases, microstructures and diffusion mechanisms are performed by metallographic techniques, EDX, X‐ray diffraction, scanning electron microscopy (SEM) and glow discharge optical electron spectroscopy (GDOES). The corrosion resistance was investigated in 0.4 M H₂SO₄ solutions, using steady‐state electrochemical polarization methods. The obtained results revealed the existence of a superficial oxide layer which consists of magnetite (Fe₃O₄) and hematite (Fe₂O₃) and the presence of an ε‐phase associated with a small amount of γ′‐phase. Important improvements in wear, microhardness and corrosion resistance occur after these treatments and it is specifically concluded that the sole application of a nitrocarburizing treatment does not significantly ameliorate the corrosion resistance of the as‐received steel. In fact, post‐oxidation treatment contributes to increase corrosion resistance by forming a dense magnetite layer and at the same time, it partially covers the compound layer pores. Copyright © 2009 John Wiley & Sons, Ltd.     

Functionalized boron carbide for enhancement of anticorrosion performance of epoxy resin

In this study, epoxy coatings were modified by adding various compositions of B₄C particles. In order to achieve proper dispersion of particles in the epoxy coating and increasing chemical interactions between particles and polymeric coating, the surface of the B₄C particles was treated with γ‐(2,3‐epoxypropoxy) propytrimethoxysilane (KH560). The surface modification and microstructure of B₄C were characterized by Fourier transform infrared, X‐ray diffraction, X‐ray photoelectron spectroscopy, scanning electron microscopy, and transmission electron microscopy. Electrochemical impedance spectroscopy was also used to evaluate the impedance of coatings. The results revealed that the KH560 not only enhanced the interaction between B₄C particles and epoxy resin but also exhibited a remarkable ability to improve the anticorrosion performance of epoxy resin. The epoxy coating with the 3 wt% B₄C‐KH560 particles exhibited the best anticorrosion performance, which can be attributed to the best uniform dispersion of the B₄C‐KH560 particles, and the particles effectively block the aggressive species (Cl⁻, O₂, and H₂O) from the coating.     

Influence of thermal annealing on the microstructure,hardness and corrosion behavior of TiAlSiCuN nanocomposite films

Nanocomposite TiAlSiCuN films were deposited on high speed steels by filtered magnetic arc ion plating. Detailed properties of the films annealed at various temperatures are studied. After thermal annealing at different temperatures ranging from 400 to 800 °C, changes in the film micro‐structure, chemical and phase composition, surface morphology, hardness and polarization curve properties were systematically characterized by X‐ray diffraction, X‐ray photoelectron spectroscopy, scanning electron microscopy, nano‐indenter and electrochemical workstation, respectively. It was found that the TiAlSiCuN films could be fully oxidized at 800 °C, Al and Ti atoms all diffused outwards and formed dense protective Al₂O₃ and TiO₂ layer. Simultaneously, the TiAlN phase gradually disappeared. The films annealed at 400 °C obtained the highest hardness because of the certain grain growth and little generated oxides. Besides, the certain formation of dense protective Al₂O₃ layer made the TiAlSiCuN film annealed at 600 °C present the least corrosion current density and the corrosion voltage. Copyright © 2016 John Wiley & Sons, Ltd.     

XPS and ToF‐SIMS characterization of a Finemet surface: effect of heating

X‐ray photoelectron spectroscopy (XPS) and time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) were used to study the surface composition and electronic structure of Finemet, Fe₇₃Si_15.8B_7.2Cu₁Nb₃, in the original amorphous state and after gradual heating in vacuum to a temperature of 400 °C and cooling back to room temperature. It was found that relaxation processes occurring during heat treatment well below the crystallization onset caused the physico‐chemical state of Finemet surface to change irreversibly. In the relaxed alloy, the surface originally covered with the native air‐formed oxide was significantly enriched with elemental iron and depleted of other alloy constituents compared with the original state. Yet in the as‐quenched state, clustering of copper atoms on the Finemet surface was detected which was enhanced by heating. The thermal treatment resulted in the selective reduction of iron oxides and caused noticeable changes in the valence band structure and the Fe L₃VV Auger spectrum associated with atomic redistribution. Copyright © 2009 John Wiley & Sons, Ltd.     

The influence of initial surface conditions on field crystallization of anodic aluminum oxide films determined by synchrotron X‐ray diffraction

X‐ray diffraction measurements were performed using synchrotron radiation at the SPring‐8 facility and electrochemical techniques to investigate the effect of polishing methods and storage conditions on the crystal structure of air‐formed oxide films and anodic oxide films formed on highly pure aluminum. Storage in an N₂ environment hinders local film breakdown during anodizing, and it was established that the X‐ray diffraction measurements showed the presence of a γ‐Al₂O₃ in the anodic oxide film formed on mechanically polished (MP) specimens. Formation of γ‐Al₂O₃ during anodizing was inhibited by electropolishing because of the removal of the work‐hardened layer that was formed on the MP by electro‐polishing. The X‐ray diffraction results do not show clear differences in the influence of the polishing method on the crystal structure of air formed oxide film. This is due to the very fast oxidation rate of the air‐formed oxide film and very long storage times for the X‐ray measurements. The anodic oxide film formed on aluminum, which has a very flat surface, shows color and the color depended on grain orientation. The electrochemical impedance of the MP specimen is slightly lower than that of the mechanically and then electrochemically polished specimen at the middle frequency range. This impedance difference may be due to formation of γ‐Al₂O₃ in the amorphous anodic oxide film and the thickness of the film. Copyright © 2010 John Wiley & Sons, Ltd.     

Nitridation of V5Al8 films with NH3 by Rapid Thermal Processing (RTP)

V₅Al₈ films (thickness about 100 nm) were deposited on sapphire substrates by RF‐sputtering and nitridated with NH₃ at 600‐1250 °C (1 min) in a RTP system. The as deposited and nitridated films were investigated by ESCA (electron spectroscopy for chemical analysis), XRD (X‐ray diffraction), XRR (X‐ray reflectometry), AFM (atomic force microscopy) and SEM (scanning electron microscopy). Formation of an aluminum nitride layer at the surface and precipitation of V(Al) in the bulk was found. In the temperature regime from 600 °C to 900 °C a considerable amount of oxygen is incorporated in the aluminum nitride layer. The roughness of the surface increased with increasing temperature and at 1250 °C a partially detaching of the AlN layer could be observed.     

Surface modification of carbonyl iron powders with silicone polymers in supercritical fluid to get higher dispersibility and higher thermal stability

The surface of carbonyl iron powder (CIP) was modified in supercritical fluid with silicone polymers containing reactive Si‐OCH₃ groups. Fourier‐transformed infrared spectroscopy, X‐ray photoelectron spectroscopy, X‐ray diffraction, and thermo gravimetric analysis were adopted to characterize CIP. The dispersibility of CIP in epoxy resin matrix was evaluated by castor oil absorption factor, dynamic viscosity, Mooney viscosity, and scanning electric micrograph. The electromagnetic reflectivity of the CIP‐filled epoxy resin coatings was also checked. It was confirmed that comparing with those treated at atmosphere, the supercritical treated CIP presented higher surface carbon content, higher dispersibility, higher thermal stability, and its original crystalline structure did not change greatly. Even though it experienced a high temperature and a high pressure (250 °C, 7.8 Mpa) during supercritical treatment, it was not oxidized, and its electromagnetic reflectivity did not decrease. Copyright © 2016 John Wiley & Sons, Ltd.     

Influence of hydrothermal exposure on surface characteristics and corrosion behaviors of anodized titanium

Titanium surface was modified by anodization in phosphoric acid solution at the voltages of 100 and 250 V, respectively. Surface characteristics and corrosion behaviors of anodized titanium were investigated before and after hydrothermal exposure in 3.5 wt.% NaCl solution at 160 °C for 24 h. It was found that anodization at 100 and 250 V resulted in the formation of a dense and a porous TiO₂ layer, respectively. The existence of anatase in the oxide layers of the 250‐V samples was confirmed by X‐ray diffraction analysis but not in the oxide layers of the 100‐V samples. After the hydrothermal exposure, the surface morphology of the 100‐V sample changed significantly, and discrete nanorods were formed on the surface. In contrast, the 250‐V sample basically preserved their original surface structures after the exposure except that numerous closely packed nanoparticles emerged on the surface. X‐ray diffraction analysis indicated that the exposure transformed the amorphous oxides into crystalline anatase. The corrosion behavior investigation of anodized titanium showed that the hydrothermal exposure had slight influence on the corrosion resistance of the 100‐V samples but decreased the corrosion resistance of the 250‐V samples significantly. Copyright © 2014 John Wiley & Sons, Ltd.     

Laser gas assisted nitriding of Hastelloy G Alloy: thermal stress analysis and characterization

Hastelloy G alloy has good high temperature strength and oxidation resistance. The hardness and tribological properties of the alloy surface can be improved through the laser nitriding process under a controlled environment. Laser gas assisted surface nitriding of Hastelloy G alloy is carried out using a CO₂ laser. Temperature and stress fields in the nitrided layer are modeled using the finite element model. Metallurgical and morphological changes in the nitrided region are examined using SEM, energy dispersive spectroscopy, and X‐ray diffraction. It is found that a uniform nitride layer is formed in the surface region of the workpiece and the depth of the nitride layer extends over 40 µm below the surface. The nitride layer is free from cracks and surface abnormalities such as cavity and pores. Copyright © 2011 John Wiley & Sons, Ltd.     

Effects of thermal treatment on hydrophilicity and corrosion resistance of Ti surface

Surface treatment of titanium (Ti) surface has been extensively studied to improve its properties for biomedical applications, including hydrophilicity, corrosion resistance, and tissue integration. In this present work, we present the effects of thermal oxidation as surface modification method on metallic titanium (Ti). The Ti foils were oxidized at 300°C, 400°C, 500°C, and 600°C under air atmosphere for 3 hours, which formed oxide layer on Ti surface. The physicochemical properties including surface chemistry, roughness, and thickness of the oxide layer were evaluated in order to investigate how these factors affected surface hydrophilicity, microhardness, and corrosion resistance properties of the Ti surface. The results revealed that surfaces of all oxidized samples were modified by formation of titanium dioxide layer, of which morphology, phase, and thickness were changed according to the oxidized temperatures. Increasing oxidation temperature led to the formation of thicker oxide layer and phase transformation of anatase to rutile. The presence of the oxide layer helped the improvement of corrosion resistance and microhardness. The most improvement in surface roughness was found in the specimens treated at 400°C, which significantly improved surface hydrophilicity. But both surface roughness and hydrophilicity reduced when oxidized at 500°C and 600°C, suggesting that hydrophilicity was dominated by the surface roughness. In addition, this surface treatment did not reduce the biocompatibility of the metallic Ti substrates against murine osteoblasts (MC3T3).     

Surface analysis of plasma‐treated polydimethylsiloxane by x‐ray photoelectron spectroscopy and surface voltage decay

Surface states of polydimethylsiloxane (PDMS) treated by plasma were investigated by x‐ray photoelectron spectroscopy and surface voltage decay. X‐ray photoelectron spectroscopy confirmed the formation of a silica‐like (SiO_x, x = 3–4) oxidative surface layer. This layer increased in thickness with increasing exposure duration of plasma. Plasma exposure lowers the surface resistivity from 1.78 × 10¹⁴ to 1.09 × 10¹³ Ω □^?1 with increasing plasma treatment time. By measuring the decay time constant of surface voltage, the calculated surface resistivity was compared with the value measured directly by a voltage–current method; good agreement between the two methods was obtained. It was observed that plasma treatment led to a decrease in the thermal activation energy of the surface conduction from 31.0 kJ mol^?1 for an untreated specimen to 21.8 kJ mol^?1 for a plasma‐treated specimen for 1 h. Our results allow the examination of effects of plasma on the electrical properties of PDMS. Copyright © 2003 John Wiley & Sons, Ltd.     

Thickness and coverage determination of multilayer with an island‐like overlayer by hard X‐ray photoelectron spectroscopy at multiple photon energies

To obtain depth profiles of the elemental composition of materials, we propose the use of hard X‐ray photoelectron spectroscopy (HAXPES) over a range of incident photon energies (PEs). Photoelectron intensities are measured as a function of PE and take‐off angle (TOA) from a multilayer sample (Au/SiO₂/Si). The top layer of the sample (Au) formed an island‐like structure, which we modeled as bumps and dips (surface roughness). The PE dependence, measured at angles close to the surface normal, is consistent with the theoretical results, in contrast to the TOA dependence. The Au coverage and layer thicknesses are calculated by curve fitting using experimental and theoretical results. Copyright © 2014 John Wiley & Sons, Ltd.     

X‐ray induced degradation of surface bound azido groups during XPS analysis

Mesoporous silica SBA‐15 was synthesized and silanized with azidopropyl triethoxysilane in order to design a clickable material. Fourier transform infrared analysis permitted to prove the attachment of the azidopropylene groups to SBA‐15 resulting in the reactive and functional material N₃‐SBA‐15. X‐ray photoelectron spectroscopy was used to determine the surface composition of SBA‐15. However, we unexpectedly found that the surface bound azido groups undergo X‐ray induced decomposition during the X‐ray photoelectron spectroscopy analysis resulting in the formation of nitrenes. These are very reactive groups able to intercalate C―C and C―H bonds of the propylene chains as judged from the N1s peak shape. Possible mechanisms of intercalation are suggested. C1s and N1s peaks were recorded at different exposure time. N/C, N⁺/N and N⁺/C undergo exponential decay. N⁺/N reaches the value of zero in less than 80 min of exposure to the X‐ray source. The N⁺/C decay plot was fitted with first‐order kinetics, and the decomposition kinetic constant (k_dec) was found to equal to 516.4 s^?1. This is a fast X‐ray induced degradation which must be considered with care when examining clickable materials with surface bound alkyl azido groups. Copyright © 2016 John Wiley & Sons, Ltd.     

Characterization of the patina formed on a low tin bronze exposed to aqueous hydrogen sulfide

The dark gray corrosion layer (patina) formed on the surface of a polished low tin bronze alloy following exposure to a deoxygenated and saturated aqueous solutions of H₂S has been characterized by X‐ray photoelectron spectroscopy, scanning electron microscopy‐energy dispersive spectroscopy and X‐ray diffraction. The system represents a model for bronze corrosion in reducing conditions where sulfate‐reducing bacteria in soils or deoxygenated seawater may generate H₂S during respiration. The initial surface was dominated by metallic copper together with Sn, Pb and Zn oxides and hydroxides. Surface enrichment of Pb and Zn was noted because of a smearing effect during polishing. At least some of the lead was crystalline. In contrast, the corrosion layer formed by H₂S(aq) exposure was dominated by polycrystalline Cu₂S (low and high chalcocite) and smaller concentrations of CuSO₄ · nH₂O. This surface was enriched with Zn as Zn(OH)₂. Lead was present as redeposited PbS (galena) crystallites in at least two different morphologies. Unlike bronzes exposed to oxidizing conditions, which develop protective SnO₂ layers, the H₂S(aq)‐exposed surface was considerably depleted in Sn. Copyright © 2014 John Wiley & Sons, Ltd.     

Observation of surface contamination layer by X‐ray reflectometry (XRR) analyses

Ultra‐thin HfO₂ films of 3.5, 5.0, and 8.0 nm nominal thicknesses were prepared, respectively, on silicon substrates by using atomic layer deposition method. Through the analyses of X‐ray reflectometry (XRR), X‐ray photoelectron spectroscopy, and transmission electron microscopy for HfO₂ films with and without sample cleaning, the effects of surface contamination on XRR curve and film thickness were investigated, and contamination layer was observed and the thickness of the layer was determined. X‐ray photoelectron spectroscopy results indicated that the amount of surface contamination varied considerably because of the surface cleaning. XRR curve shapes and the positions of thickness fringes changed and the thickness from Fourier analyses of the curves were different for the same sample due to the different surface contamination. Contamination layer of about 1 nm thickness was observed by Fourier analysis of XRR curve. Simulation for XRR curve showed the best fit to data when contamination layer of about 1 nm thickness was considered, and the result was consistent with that of the Fourier analysis. Copyright © 2016 John Wiley & Sons, Ltd.