Thermal degradation behaviors of epoxy resin/POSS hybrids and phosphorus–silicon synergism of flame retardancy

Epoxy resin (EP)/polyhedral oligomeric silsesquioxane (POSS) hybrids were prepared based on octavinyl polyhedral oligomeric silsesquioxane (OVPOSS) and phosphorus‐containing epoxy resin (PCEP). The PCEP was synthesized via the reaction between bisphenol A epoxy resin (DGEBA) and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO). The structure and morphology of PCEP/OVPOSS hybrids were characterized by Fourier transform infrared spectroscopy and transmission electron microscopy. Differential scanning calorimetry revealed that the PCEP/OVPOSS hybrids possessed higher glass transition temperatures than that of PCEP. The thermal stability of the PCEP/OVPOSS hybrids was studied using thermogravimetric analysis (TGA). The TGA results illustrated the synergistic effect of phosphorus–silicon of flame retardancy: phosphorus promotes the char formation, and silicon protects the char from thermal degradation. The thermal degradation mechanism of the PCEP/OVPOSS hybrids was investigated by real time Fourier transform infrared spectra and pyrolysis/gas chromatogram/mass spectrometry (Py‐GC/MS) analysis. It was found that OVPOSS migrated to the surface of the matrix and then sublimed from the surface in nitrogen; whereas, the vinyl groups of OVPOSS were oxidated to form a radical trap which could react with pyrolysis radicals derived from PCEP to form the branched and crosslinked structure in air. The combustion behaviors of the hybrids were evaluated by micro combustion calorimetry. The addition of OVPOSS obviously decreased the value of peak heat release rate and total heat release of the hybrids. Moreover, scanning electron microscopy (SEM) and X‐ray photoelectron spectroscopy were used to explore the char residues of the PCEP and the hybrids. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 693–705, 2010     

Preparation and properties of polycarbonate/polyhedral oligomeric silsesquioxanes (POSS) hybrid composites

Octaphenylsilsesquioxane (PH‐POSS) and octa(γ‐methacryloxypropyl)silsesquioxane (MA‐POSS) were successfully synthesized by hydrolytic condensation of phenyltrichlorosilane and γ‐methacryloxypropyltrimethoxysilane, and characterized by Fourier transform infrared (FT‐IR), ¹H and ²⁹Si nuclear magnetic resonance (NMR), and matrix‐assisted laser desorption/ionization‐time of flight (MALDI‐TOF) mass spectrum. Morphology, degradation behavior, thermal, and mechanical properties of hybrid composites were studied by transmission electron microscopy (TEM), polarized optical microscopy (POM), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), surface contact angle (SCA), tensile, and impact testing. Domains of PH‐POSS and MA‐POSS dispersed in the matrix with a wide size distribution in a range of 0.1–0.5 µm, while PH‐POSS exhibited a preferential dispersion. Because of the possible homopolymerization of MA‐POSS during the melt blending, the glass transition temperature of polycarbonate (PC)/MA‐POSS composites remained nearly unchanged with respect to PC/PH‐POSS composites that showed a depression of T_g due to the plasticization effect. It is interesting to note that the incorporation of POSS retarded the degradation rates of PC composites and thus significantly improved the thermal stabilities. Si? O fractions left during POSS degradations were a key factor governing the formation of a gel network layer on the exterior surface. This layer possessed more compact structures, higher thermal stabilities, and some thermal insulation. In addition, percentage residues at 700°C (C₇₀₀) significantly increased from 10.8% to 15.8–22.1% in air. Fracture stress of two composites showed a slight improvement, and the impact strength of them decreased monotonically with the increase of POSS loading. Copyright © 2011 John Wiley & Sons, Ltd.     

Sol–gel synthesis and enhanced properties of a novel transparent PMMA based organic–inorganic hybrid containing phosphorus,nitrogen and silicon

A novel flame-retardant silane containing phosphorus and nitrogen, tetramethyl(3-(triethoxysilyl)propylazanediyl) bis(methylene) diphosphonate (TMSAP), is firstly synthesized and then incorporated into poly(methyl methacrylate) (PMMA) matrix through sol–gel method to produce organic–inorganic hybrids. The chemical structure of TMSAP was confirmed by Fourier transform infrared spectra, ¹H nuclear magnetic resonance (NMR) and ³¹P NMR spectra. The hybrids obtained maintain relatively high transparency, and exhibit a significant improvement in thermal properties, mechanical performance and flame retardancy when compared to pure PMMA, including increased glass transition temperature (T _g ) by 11.4 °C, increased onset thermal degradation temperature (T_0.1) by 82.6 °C, increased half thermal degradation temperature (T_0.5) by 42.0 °C, increased hardness, increased limited oxygen index and decreased heat release rate. Morphological studies of hybrids by scanning electron microscopy (SEM) and ²⁹Si MAS NMR suggest that cross-linked silica network is formed in the hybrids and the inorganic silica particles are distributed well in the polymer matrix. Thermal degradation behaviors investigated by thermogravimetric analysis and char structure analysis studied by SEM and X-ray photoelectron spectroscopy demonstrate the catalytic charring function of TMSAP, and synergistic effect between phosphorus, nitrogen and silicon element. The formation of network structure, homogeneous distribution of silica and the char formation during degradation play key roles in these property enhancements. Detailed mechanisms for these enhancements are proposed.     

Preparation of poly(phenylsilsesquioxane) (PPSQ) particles with ladder structure and the thermal stability of PP/PPSQ composites

The poly(phenylsilsesquioxane) (PPSQ) particles were prepared with both basic and acidic catalyzed processes and the PP/PPSQ composites were prepared by melt blending method. Studies on PPSQ by Infrared (IR), X‐ray diffraction (XRD), ²⁹Si cross polarized (CP) nuclear magnetic resonance (NMR) spectroscopy showed that the structure of PPSQ was ladder structure. The results of scanning electron microscopy (SEM) confirmed that the prepared PPSQ particles were about 2 µm with narrow size distributions. The morphology and thermal stability of PP/PPSQ composites were characterized by SEM, XRD, and thermogravimetric analysis (TGA). The SEM result showed that the particles were well dispersed in the PP matrix and the XRD revealed that the addition of PPSQ influences the crystallinity and crystal orientation of PP. The thermogravimetric analysis results of the PP/PPSQ composites indicated that the incorporation of PPSQ can improve the thermal stability of PP. The Flynn–Wall–Ozawa method was employed to analyze the TGA data and the kinetic results showed that the apparent activation energy for PP/PPSQ composites was much higher than that of neat PP, suggesting that the PPSQ influences the mechanisms of pyrolysis of PP. Copyright © 2010 John Wiley & Sons, Ltd.     

A novel efficient halogen-free flame retardant system for polycarbonate

A novel silicon- and phosphorus-containing flame retardant, poly (9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide siloxane), P(DOPO-VTES) was synthesized from 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide(DOPO) and vinyltriethoxy silane(VTES). Its chemical structure was confirmed by FTIR. The thermal gravimetrical analysis (TGA) showed that P(DOPO-VTES) had good thermal stability and a high of char yield (86.31%) at 700 °C in nitrogen atmosphere. Its XRD patterns showed that this compound had a certain ordered structure. P(DOPO-VTES) was blended with polycarbonate (PC) together with montmorillonite(MMT) to prepare a series of organic-inorganic hybrids of flame retardant (PC)/P(DOPO-VTES)/MMT via melt blending. The thermal degradation behavior and flame retardancy of those hybrids were investigated with TGA, limiting oxygen index (LOI), vertical burning test (UL-94), and cone calorimeter. The LOI value of the flame-retardant PC systems could reach a maximal value of 32.8 when the content of P(DOPO-VTES) was 5 wt%. When 2 wt% MMT was added into the PC/5%P(DOPO-VTES) system, the UL-94 rating reached V-0. The possible flame retardant mode of MMT was studied via the dynamic rheological properties of the systems and the morphology of the chars remaining after the LOI test and the cone calorimeter test.     

Effect of different blend compositions on properties of low-density polyethylene/ethylene vinyl alcohol/clay toward high oxygen barrier nanocomposite films

In this study, high oxygen barrier nanocomposite films were prepared by melt blending of low-density polyethylene/ethylene vinyl alcohol/nanoclay/polyethylene-grafted-maleic anhydride (LDPE/EVOH/nanoclay/LDPE-g-MA). Effect of each component presence was determined by using Box-Behnken experiment design methodology. For all the responses obtained, R ² was between 0.956 and 0.981 indicating a very good fitting of the experimental data with the response surface method (RSM) in the models. Oxygen transfer rate (OTR) results shown that the addition of EVOH, compatibilizer, and nanoclay in formulations significantly decreases oxygen permeability. The experimental results showed that addition of 30 wt % EVOH, 4 wt % nanoclay, and 5 wt % LDPE-g-MA to the LDPE matrix gave the best oxygen barrier properties. The crystallization behaviors of the samples and thermal analysis have been characterized by using differential scanning calorimetry (DSC). The addition of nanoclay to the blends has resulted in increased crystallinity of LDPE phase. The state of nanoclay dispersion in the samples was examined by the X-ray diffraction (XRD) tests. The reduction of EVOH and nanoclay content, as well as the increase of LDPE-g-MA, has resulted in the better dispersion of nanoclay in the polymer matrix. The morphology of specimens was observed by using energy-dispersive X-ray spectroscopy (EDX) and scanning electron microscopy (SEM).     

Fabrication and properties of poly(propylene carbonate)/calcium carbonate composites

Composites of poly(propylene carbonate) (PPC) reinforced with micrometric and nanometric calcium carbonate particles were prepared via melt mixing followed by compression molding. The morphology and mechanical and thermal behaviors of the composites were investigated. Static tensile tests showed that the tensile strength, stiffness, and ductility of the composites tended to increase with increasing contents of micrometric calcium carbonate particles. This improvement in the tensile properties was attributed to good interfacial adhesion between the fillers and matrix, as evidenced by scanning electron microscopy examination. However, because of the agglomeration of calcium carbonate nanoparticles during blending, those composites with nanoparticles exhibited the lowest tensile strength. Thermogravimetric measurements revealed that the incorporation of calcium carbonate into PPC resulted in a slight improvement in its thermooxidative stability. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1806–1813, 2003     

The effect of flame retardant-modified sepiolite nanofibers on thermal degradation and fire retardancy of low-density polyethylene

Flame retardant-modified sepiolite nanofiber (PSPHD-SEP) was fabricated through chemical grafting by introducing intumescent flame retardant oligomer (PSPHD) onto the surface of sepiolite fiber. Various sepiolite/low-density polyethylene (SEP/LDPE) composites have been prepared successfully via melt blending. The dispersion of various SEPs in LDPE matrix was observed by scanning electron microscope and transmission electron microscope. The thermal degradation behaviors of various SEP/LDPE composites with 3 mass% acid-modified sepiolite fiber (a-SEP) or PSPHD-SEP have been investigated employing thermogravimetric analysis/derivative thermogravimetry. The thermal degradation kinetics of neat LDPE, a-SEP/LDPE and PSPHD-SEP/LDPE systems was comparatively analyzed by means of Friedman and Flynn–Wall–Ozawa methods to further comprehend the effect of a-SEP and PSPHD-SEP on the thermal stability of LDPE. Due to the addition of PSPHD-SEP, the limiting oxygen index value of PSPHD-SEP/LDPE composite can reach 21.3%, and the UL-94V-2 rating is obtained. The cone calorimetry (CONE) tests showed that a reduced peak heat release rate can be achieved for PSPHD-SEP/LDPE composite accompanying with gas-phase fire retardant action.

     

Functionalized graphene/thermoplastic polyester elastomer nanocomposites by reactive extrusion‐based masterbatch: preparation and properties reinforcement

A reactive extrusion process was developed to fabricate polymer/graphene nanocomposites with good dispersion of graphene sheets in the polymer matrix. The functionalized graphene nanosheet (f‐GNS) activated by diphenylmethane diisocyanate was incorporated in thermoplastic polyester elastomer (TPEE) by reactive extrusion process to produce the TPEE/f‐GNS masterbatch. And then, the TPEE/f‐GNS nanocomposites in different ratios were prepared by masterbatch‐based melt blending. The structure and morphology of functionalized graphene were characterized by Fourier transform infrared, X‐ray photoelectron spectroscopy, X‐ray diffraction and transmission electron microscopy (TEM). The incorporation of f‐GNS significantly improved the mechanical, thermal and crystallization properties of TPEE. With the incorporation of only 0.1 wt% f‐GNS, the tensile strength and elongation at break of nanocomposites were increased by 47.6% and 30.8%, respectively, compared with those of pristine TPEE. Moreover, the degradation temperature for 10 wt% mass loss, storage modulus at ?70°C and crystallization peak temperature (T_cp) of TPEE nanocomposites were consistently improved by 17°C, 7.5% and 36°C. The remarkable reinforcements in mechanical and thermal properties were attributed to the homogeneous dispersion and strong interfacial adhesion of f‐GNS in the TPEE matrix. The functionalization of graphene was beneficial to the improvement of mechanical properties because of the relatively well dispersion of graphene sheets in TPEE matrix, as suggested in the TEM images. This simple and effective approach consisting of chemical functionalization of graphene, reactive extrusion and masterbatch‐based melt blending process is believed to offer possibilities for broadening the graphene applications in the field of polymer processing. Copyright © 2014 John Wiley & Sons, Ltd.     

Study of the morphology and properties of melt-mixed polycarbonate-POSS nanocomposites

In this work, the morphology and thermo-mechanical behaviour of nanocomposites formed by a polycarbonate (PC) matrix and polyhedral oligomeric silsesquioxane with phenethyl substituents (Ph-POSS) have been studied. The Ph-POSS nanocages were added to the PC by direct melt blending at loadings between 0% and 15 wt%. Good dispersion was achieved up to 5 wt% of nanofiller. At higher loadings micron-sized aggregates were observed in the nanocomposites by scanning and transmission electron microscopy. Increasing of Ph-POSS content lead to phase separation, agglomeration and low values on the final properties. The DSC and DMA analyses showed that increasing the amount of nanocages caused a continuous decrease on the composite’s T_g. Although little increments on the polycarbonate decomposition temperature were found, the presence of Ph-POSS did not improve significantly the thermal stability. Under nitrogen atmosphere the degradation mechanism of PC was not affected by the POSS. The residual weights obtained under oxygen atmosphere were in agreement with the theoretical weights of the Ph-POSS added. With respect to the nanocomposites mechanical properties the most remarkable trend was an improvement on the composite’s yield stress having the maximum at 5 wt% of nanofiller. Higher amounts of Ph-POSS lead to a decrease on the yield stress, finding even lower values than the one corresponding to the neat matrix. This behaviour has been attributed to the presence of large POSS agglomerates with low adhesion to the polymer matrix. A continuous decrease on the strain at break was also observed, reflecting the brittle character of the formed composites.     

Polypropylene multifilament yarn filled with clay and/or graphite: Study of a potential synergy

In this study, clay and/or graphite particles have been added in various quantities to polypropylene matrix by melt blending. The morphology and more particularly the dispersion of particles in these composites have been compared by transmission electron microscopy (TEM). Their thermal stability has also been studied by thermogravimetric analysis (TGA). The experimental results reveal that the addition of 5 wt % of graphite particles or clay improves the thermal stability in air of the matrix by about 50 and 90 °C, respectively. In a second step, these blends have been melt‐spun to produce multifilament yarns. The experiments have shown that the addition of graphite particles up to 5 wt % do not reduce the spinnability of the polypropylene, while the incorporation of more than 1 wt % of clay was causing difficulties for the spinning and more particularly for the drawing step. However, a slight improvement of the Young's modulus of the filaments reinforced with 1 wt % of Cloisite®15A is observed when the filaments are drawn up. The flammability of the different blends used as knitted fabrics has finally been evaluated with a mass loss calorimeter at 35 kW/m². An atypical behavior has been highlighted for all blends and will be discussed. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1185–1195, 2010     

Effects of organoclays on morphology and thermal and rheological properties of polystyrene and poly(methyl methacrylate) blends

Morphology, thermal and rheological properties of polymer‐organoclay composites prepared by melt‐blending of polystyrene (PS), poly(methyl methacrylate) (PMMA), and PS/PMMA blends with Cloisite® organoclays were examined by transmission electron microscopy, small‐angle X‐ray scattering, secondary ion mass spectroscopy, differential scanning calorimetry, and rheological techniques. Organoclay particles were finely dispersed and predominantly delaminated in PMMA‐clay composites, whereas organoclays formed micrometer‐sized aggregates in PS‐clay composites. In PS/PMMA blends, the majority of clay particles was concentrated in the PMMA phase and in the interfacial region between PS and PMMA. Although incompatible PS/PMMA blends remained phase‐separated after being melt‐blended with organoclays, the addition of organoclays resulted in a drastic reduction in the average microdomain sizes (from 1–1.5 μm to ca. 300–500 nm), indicating that organoclays partially compatibilized the immiscible PS/PMMA blends. The effect of surfactant (di‐methyl di‐octadecyl‐ammonia chloride), used in the preparation of organoclays, on the PS/PMMA miscibility was also investigated. The free surfactant was more compatible with PMMA than with PS; the surfactant was concentrated in PMMA and in the interfacial region of the blends. The microdomain size reduction resulting from the addition of organoclays was definitely more significant than that caused by adding the same amount of free surfactant without clay. The effect of organoclays on the rheological properties was insignificant in all tested systems, suggesting weak interactions between the clay particles and the polymer matrix. In the PS system, PMMA, and organoclay the extent of clay exfoliation and the resultant properties are controlled by the compatibility between the polymer matrix and the surfactant rather than by interactions between the polymer and the clay surface. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 44–54, 2003     

Influence of the nanoparticle type on the thermal decomposition of the green starch/poly(vinyl alcohol)/montmorillonite nanocomposites

In this study, some aspects concerning the thermal decomposition of starch/poly(vinyl alcohol) (PVA)/montmorillonite (MMT) nanocomposites with 2 wt% nanoclay, prepared by melt mixing method, were studied. For these loadings, the inorganic fillers are well dispersed through the PVA/starch matrix, i.e., the nanocomposites formed are mostly intercalated hybrids. The aim of this article is to establish the effect of the nanofiller nature on the thermal decomposition of the starch/PVA/MMT nanocomposites. The thermal behavior of the 50 wt% starch/50 wt% PVA blend and its nanocomposites with 2 wt% nanoclay has been investigated by thermogravimetric analysis coupled with Fourier transform-infrared spectroscopy and mass spectrometry (MS). The volatile compounds resulting during the thermal degradation were studied by in situ vapor phase FT-IR spectroscopy and MS technique under a controlled temperature/time program. Apart from the identification of the volatile compounds, some conclusions on the nanoclays effect on the degradation mechanism and formation of the volatile compounds in accordance with the previously developed general mechanisms for PVA and starch degradation have been formulated. The clay–PVA/starch nanocomposites show completely different degradation product distribution patterns, which may be attributed to the presence of the head-to-head structures and Si–O–C linkages formed between clay and blend components.     

Preparation and properties of polysiloxane grafting multi‐walled carbon nanotubes/polycarbonate nanocomposites

Carboxyl multi‐wall carbon nanotubes (MWNTs‐COOH) were grafted by diaminopropyl terminated dimethylpolysiloxane (DPD) to the modified MWNTs‐COOH (MWNTs‐DPD). The surface structure and thermal stability of MWNTs‐DPD and MWNTs‐COOH were characterized using Fourier‐transform infrared spectroscopy, X‐ray photoelectron spectroscopy (XPS), and thermogravimetric analysis (TGA). Then PC/MWNTs‐COOH and PC/MWNTs‐DPD nanocomposites were prepared by the solution method and melt extrusion method. The mechanical properties, transmission electron microscopy (TEM), TGA, limiting oxygen index (LOI), UL‐94 test, and permittivity test were used to evaluate the properties of the composites. The results showed that the MWNTs‐DPD was dispersed well in the PC matrix, and its tensile strength, flexual strength, flexural modulus, and flame retardancy were better than that of PC/MWNTs‐COOH. MWNTs‐DPD can improve the electrical properties of the nanocomposites at the low loading in PC. Copyright © 2010 John Wiley & Sons, Ltd.     

Effect of a novel flame retardant containing silicon and nitrogen on the thermal stability and flame retardancy of polycarbonate

A novel flame retardant (PSiN), containing silicon and nitrogen, was synthesized using N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane and diphenylsilanediol through solution polycondensation and it was added to polycarbonate (PC). The structure and thermal properties of PSiN were characterized by fourier transform infrared spectroscopy and thermogravimetric analysis (TG) tests. The effect of PSiN on the flame retardancy and thermal behaviors of PC was investigated by limited oxygen index (LOI), vertical burning test (UL-94), and TG tests. The results showed that the flame retardancy and the thermal stability of PC are improved with the addition of PSiN. When 1 mass% PSiN and 0.5 mass% diphenylsulfone sulfonate (KSS) are incorporated, the LOI value of PC is found to be 46, and class V-0 of UL-94 test is passed. The char structure observed by scanning electron microscopy indicated that the surface of the char for PC/KSS/PSiN system holds a firmer and denser char structure when compared with neat PC and PC/KSS system.     

The effect of fullerene on the resistance to thermal degradation of polymers with different degradation processes

Investigations were made about the effect of fullerene (C₆₀) on the resistance to thermal degradation of high density polyethylene (HDPE), polypropylene (PP), polymethyl methacrylate (PMMA), and bisphenol A polycarbonate (PC) matrix by using thermogravimetric analysis coupled to Fourier transform infrared spectroscopy. The results showed that the influences of C₆₀ on the resistance to the thermal degradation of different polymers were dependent on their thermal degradation mechanism. The resistance to the thermal degradation of HDPE, PP, and PMMA were improved with the addition of C₆₀, especially for HDPE matrix, which indicated that the radical trapping played a dominant role. PP and PMMA released more gaseous products at high temperature by the random scission of C–C backbone; owing to the lower bond dissociation energy of C–C in the backbone for the existence of side chains. Meanwhile, the steric hindrance of side chains also made the radicals hard to recombine with each other and accelerated the random scission, leading to the less effect on the resistance to the thermal degradation of PP and PMMA. However, few changes of resistance to the thermal degradation were found in PC matrix with the addition of C₆₀ for its non-radical degradation mechanism.     

Morphology,interfacial interaction,and thermal degradation of polycarbonate/MCM-41 (nano)composites

This article reports on the morphology, interfacial interaction, thermal stability, and thermal degradation kinetics of polycarbonate (PC)/mesoporous silica (MCM-41) composites with various MCM-41 contents, prepared by melt compounding. The composites with low filler loadings (<0.3?wt%) maintained their transparency because of the well dispersed MCM-41 particles, but at higher filler loadings the composites lost their transparency due to the presence of agglomerates. The presence of agglomerates decreased the thermal stability of PC due to the reduced effectiveness of the particles to immobilize the polymer chains, free radicals, and volatile degradation products.     

Mechanical,thermal, and ultraviolet resistance properties of polycarbonate/cerium oxide composites

The composites containing polycarbonate (PC) and cerium oxide (CeO₂) nanoparticles as well as nanoparticles modified with stearic acid (mCeO₂) have been prepared using a melt blending method. The composites are studied by using FTIR spectroscopy, differential scanning calorimetry, thermal gravimetric analysis and scanning electron microscopy, and their tensile strength and ultraviolet (UV) resistance are examined. The results indicate that the introduction of CeO₂ nanoparticles at 1 wt% can improve the mechanical properties of PC, while a weight ratio that is over 1 wt% can lead to a reduction in the tensile strength. Compared with the PC/CeO₂ composites, the PC/mCeO₂ composites provide better mechanical properties. Besides, the introduction of CeO₂ nanoparticles gives PC promising UV resistance. However, different amounts of CeO₂ nanoparticles used provide similar thermal and UV resistance in PC. In a comparison of the PC/CeO₂ and PC/mCeO₂ composites, there are no apparent differences observed between CeO₂ and mCeO₂ on improving the UV resistance of PC.     

Synthesis of a silicon-containing flame retardant and its synergistic effect with potassium-4-(phenylsulfonyl)benzenesulfonate (KSS) in polycarbonate (PC)

A novel flame retardant (DAPSiO), containing silicon and nitrogen, was synthesized by using dichlorodiphenylsilane, γ-chloropropyl methyl dimethoxysilane and 1,2-ethanediamine. DAPSiO was used together with potassium-4-(phenylsulfonyl)benzenesulfonate (KSS) to prepare a flame-retardant system for polycarbonate (PC). The structure of DAPSiO was characterized by Fourier transform infrared spectroscopy (FTIR), and ¹H-NMR tests. Flammability and thermal behaviors of PC/KSS/DAPSiO systems were estimated by limited oxygen index (LOI), vertical burning test (UL-94) and thermogravimetric analysis (TGA) tests. The results showed that the flame retardancy and thermal stability of PC/KSS system were improved with the addition of DAPSiO. When 1 wt% DAPSiO and 0.5 wt% KSS were incorporated, the LOI value of PC was found to be 44, and class V-0 of UL-94 test was passed. The scanning electron microscopy (SEM) and FTIR indicated that PC/KSS/DAPSiO system held a more cohesive and denser char structure when compared with pure PC and PC/KSS system.     

Preparation and characterization of benzoyl‐hydrazide‐derivatized poly(lactic acid) and γ‐cyclodextrin inclusion complex and its effect on the performance of poly(lactic acid)

A nucleating agent, benzyl‐hydrazide‐derivatized poly(lactic acid) (PLA) and γ‐cyclodextrin inclusion complex (PLA‐IC‐BH), was synthesized through a series of reactions. Poly(lactic acid) and γ‐cyclodextrin inclusion complex (PLA‐IC) was first obtained by ultrasonic co‐precipitation, which was then subjected to carboxylation, acylation, and amidation using benzoyl hydrazine and thionyl chloride. The composition and structure of PLA‐IC‐BH was confirmed by ¹H nuclear magnetic resonance spectroscopy, Fourier transform infrared spectroscopy, and X‐ray diffraction. PLA/PLA‐IC‐BH composites were prepared by melt blending and a hot‐press forming process. Mechanical properties, thermal stabilities, and crystallization behaviors of PLA/PLA‐IC‐BH samples were investigated by thermogravimetric analysis, differential scanning calorimetry (DSC), polarized optical microscopy (POM), rheological analysis, and so on. Mechanical testing and thermogravimetric analysis showed that the tensile strengths, impact properties, and thermal stabilities of PLA/PLA‐IC‐BH composites were improved significantly compared to pure PLA and PLA/PLA‐IC. DSC results showed that crystallinity of PLA was increased from 5.17% to 38.93% after introduction of PLA‐IC‐BH. POM results showed that PLA‐IC‐BH acted as a nucleating agent for PLA and enhanced its crystallization rate. Rotational rheological behaviors of PLA/PLA‐IC‐BH demonstrated that incorporation of PLA‐IC‐BH increased the rigidity of the network structure of the PLA matrix. Compared to those of PLA, the maximum torque and apparent viscosity of PLA/PLA‐IC‐BH composites were increased by 55.56% and 25.59%, respectively. Copyright © 2017 John Wiley & Sons, Ltd.