Influence of fiber’s shape and size on overall elastoplastic property for micropolar composites

A general micromechanical method is developed for a micropolar composite with ellipsoidal fibers, where the matrix material is idealized as a micropolar material model. The method is based on a special micro–macro transition method, and the classical effective moduli for micropolar composites can be determined in an analytical way. The influence of both fiber’s shape and size can be analyzed by the proposed method. The effective moduli, initial yield surface and effective nonlinear stress and strain relation for a micropolar composite reinforced by ellipsoidal fibers are examined, it is found that the prediction on the effective moduli and effective nonlinear stress and strain curves are always higher than those based on classical Cauchy material model, especially for the case where the size of fiber approaches to the characteristic length of matrix material. As expected, when the size of fiber is sufficiently large, the classical results (size-independence) can be recovered.     

Macroscopic behavior and field fluctuations in viscoplastic composites: Second-order estimates versus full-field simulations

This work presents a combined numerical and theoretical study of the effective behavior and statistics of the local fields in random viscoplastic composites. The full-field numerical simulations are based on the fast Fourier transform (FFT) algorithm [Moulinec, H., Suquet, P., 1994. A fast numerical method for computing the linear and nonlinear properties of composites. C. R. Acad. Sci. Paris II 318, 1417-1423], while the theoretical estimates follow from the so-called “second-order” procedure [Ponte Castañeda, P., 2002a. Second-order homogenization estimates for nonlinear composites incorporating field fluctuations: I—Theory. J. Mech. Phys. Solids 50, 737-757]. Two-phase fiber composites with power-law phases are considered in detail, for two different heterogeneity contrasts corresponding to fiber-reinforced and fiber-weakened composites. Both the FFT simulations and the corresponding “second-order” estimates show that the strain-rate fluctuations in these systems increase significantly, becoming progressively more anisotropic, with increasing nonlinearity. In fact, the strain-rate fluctuations tend to become unbounded in the limiting case of ideally plastic composites. This phenomenon is shown to correspond to the localization of the strain field into bands running through the composite along certain preferred orientations determined by the loading conditions. The bands tend to avoid the fibers when they are stronger than the matrix, and to pass through the fibers when they are weaker than the matrix. In general, the “second-order” estimates are found to be in good agreement with the FFT simulations, even for high nonlinearities, and they improve, often in qualitative terms, on earlier nonlinear homogenization estimates. Thus, it is demonstrated that the “second-order” method can be used to extract accurate information not only for the macroscopic behavior, but also for the anisotropic distribution of the local fields in nonlinear composites.     

Infinite-contrast periodic composites with strongly nonlinear behavior: Effective-medium theory versus full-field simulations

This paper presents a combined numerical-theoretical study of the macroscopic behavior and local field distributions in a special class of two-dimensional periodic composites with viscoplastic phases. The emphasis is on strongly nonlinear materials containing pores or rigid inclusions. Full-field numerical simulations are carried out using a fast Fourier transform algorithm [Moulinec, H., Suquet, P., 1994. A fast numerical method for computing the linear and nonlinear properties of composites. C. R. Acad. Sci. Paris II 318, 1417–1423.], while the theoretical results are obtained by means of the ‘second-order’ nonlinear homogenization method [Ponte Castañeda, P., 2002. Second-order homogenization estimates for nonlinear composites incorporating field fluctuations. I. Theory. J. Mech. Phys. Solids 50, 737–757]. The effect of nonlinearity and inclusion concentration is investigated in the context of power-law (with strain-rate sensitivity m) behavior for the matrix phase under in-plane shear loadings. Overall, the ‘second-order’ estimates are found to be in good agreement with the numerical simulations, with the best agreement for the rigidly reinforced materials. For the porous systems, as the nonlinearity increases (m decreases), the strain field is found to localize along shear bands passing through the voids (the strain fluctuations becoming unbounded) and the effective stress exhibits a singular behavior in the dilute limit. More specifically, for small porosities and fixed nonlinearity $m>0$, the effective stress decreases linearly with increasing porosity. However, for ideally plastic behavior $(m=0)$, the dependence on porosity becomes non-analytic. On the other hand, for rigidly-reinforced composites, the strain field adopts a tile pattern with bounded strain fluctuations, and no singular behavior is observed (to leading order) in the dilute limit.     

A new formulation of the effective elastic–plastic response of two-phase particulate composite materials

In this paper the double-inclusion model, originally developed to determine effective linear elastic properties of composite materials, is reformulated and extended to predict the effective nonlinear elastic–plastic response of two-phase particulate composites reinforced with spherical particles. The resulting problem of elastic–plastic deformation of a double-inclusion embedded in an infinite reference medium subjected to an incrementally applied far-field strain is solved by the finite element method. The proposed double-inclusion model is evaluated by comparison of the model predictions to the available exact results obtained by the direct approach using representative volume elements containing many particles. It is found that the double-inclusion formulation is capable of providing accurate prediction of the effective elastic–plastic response of two-phase particulate composites at moderate particle volume fractions.     

On Hashin–Shtrikman-type bounds for nonlinear conductors

For linear composite conductors, it is known that the celebrated Hashin–Shtrikman bounds can be recovered by the translation method. We investigate whether the same conclusion extends to nonlinear composites in two dimensions. To that purpose, we consider two-phase composites with perfectly conducting inclusions. In that case, explicit expressions of the various bounds considered can be obtained. The bounds provided by the translation method are compared with the nonlinear Hashin–Shtrikman-type bounds delivered by the Talbot–Willis (1985) [2] and the Ponte Castañeda (1991) [3] procedures.     

A periodic unit-cell simulation of fiber arrangement dependence on the transverse tensile failure in unidirectional carbon fiber reinforced composites

The effect of fiber arrangement on transverse tensile failure in unidirectional carbon fiber reinforced composites with a strong fiber-matrix interface was studied using a unit-cell model that includes a continuum damage mechanics model. The simulated results indicated that tensile strength is lower when neighboring fibers are arrayed parallel to the loading direction than with other fiber arrangements. A shear band occurs between neighboring fibers, and the damage in the matrix propagates around the shear band when the interfacial normal stress (INS) is sufficiently high. Moreover, based on the observation of Hobbiebrunken et al., we reproduced the damage process in actual composites with a nonuniform fiber arrangement. The simulated results clarified that the region where neighboring fibers are arrayed parallel to the loading direction becomes the origin of the transverse failure in the composites. The cracking sites observed in the simulation are consistent with experimental results. Therefore, the matrix damage in the region where the fiber is arrayed parallel to the loading direction is a key factor in understanding transverse failure in unidirectional carbon fiber reinforced composites with a strong fiber/matrix interface.     

Nonlinear shear behavior and interlaminar shear strength of unidirectional polymer matrix composites: A numerical study

Detailed finite element implementation is presented for a recently developed technique (He et al., 2012) to characterize nonlinear shear stress–strain response and interlaminar shear strength based on short-beam shear test of unidirectional polymeric composites. The material characterization couples iterative three-dimensional finite element modeling for stress calculation with digital image correlation for strain evaluation. Extensive numerical experiments were conducted to examine the dependence of the measured shear behavior on specimen and test configurations. The numerical results demonstrate that consistent results can be achieved for specimens with various span-to-thickness ratios, supporting the accurate material properties for the carbon/epoxy composite under study.     

Effective elastic shear stiffness of a periodic fibrous composite with non-uniform imperfect contact between the matrix and the fibers

In this contribution, effective elastic moduli are obtained by means of the asymptotic homogenization method, for oblique two-phase fibrous periodic composites with non-uniform imperfect contact conditions at the interface. This work is an extension of previous reported results, where only the perfect contact for elastic or piezoelectric composites under imperfect spring model was considered. The constituents of the composites exhibit transversely isotropic properties. A doubly periodic parallelogram array of cylindrical inclusions under longitudinal shear is considered. The behavior of the shear elastic coefficient for different geometry arrays related to the angle of the cell is studied. As validation of the present method, some numerical examples and comparisons with theoretical results verified that the present model is efficient for the analysis of composites with presence of imperfect interface and parallelogram cell. The effect of the non uniform imperfection on the shear effective property is observed. The present method can provide benchmark results for other numerical and approximate methods.     

A micromechanics-based nonlocal constitutive equation incorporating three-point statistics for random linear elastic composite materials

A variational formulation employing the minimum potential and complementary energy principles is used to derive a micromechanics-based nonlocal constitutive equation for random linear elastic composite materials, relating ensemble averages of stress and strain in the most general situation when mean fields vary spatially. All information contained in the energy principles is retained; we employ stress polarization trial fields utilizing one-point statistics so that the resulting nonlocal constitutive equation incorporates up through three-point statistics. The variational structure is developed first for arbitrary heterogeneous linear elastic materials, then for randomly inhomogeneous materials, then for general n-phase composite materials, and finally for two-phase composite materials, in which case explicit variational upper and lower bounds on the nonlocal effective modulus tensor operator are derived. For statistically uniform infinite-body composites, these bounds are determined even more explicitly in Fourier transform space. We evaluate these in detail in an example case: longitudinal shear of an aligned fiber or void composite. We determine the full permissible ranges of the terms involving two- and three-point statistics in these bounds, and thereby exhibit explicit results that encompass arbitrary isotropic in-plane phase distributions; we also develop a nonlocal “Milton parameter”, the variation of whose eigenvalues throughout the interval [0, 1] describes the full permissible range of the three-point term. Example plots of the new bounds show them to provide substantial improvement over the (two-point) Hashin–Shtrikman bounds on the nonlocal operator tensor, for all permissible values of the two- and three-point parameters. We next discuss further applications of the general nonlocal operator bounds: to any three-dimensional scalar transport problem e.g. conductivity, for which explicit results are given encompassing the full permissible ranges of the two- and three-point statistics terms for arbitrary three-dimensional isotropic phase distributions; and to general three-dimensional composites, where explicit results require future research. Finally, we show how the work just summarized, treating elastostatics, can be generalized to elastodynamics, first in general, then explicitly for the longitudinal shear example.     

Fiber push-out study of a copper matrix composite with an engineered interface: Experiments and cohesive element simulation

The fiber push-out test is a basic method to probe the mechanical properties of the fiber/matrix interface of fiber-reinforced metal matrix composites. In order to estimate the interfacial properties, parameters should be calibrated using the measured load–displacement data and theoretical models. In the case of a soft matrix composite, the possible plastic yield of the matrix has to be considered for the calibration. Since the conventional shear lag models are based on elastic behavior, a detailed assessment of the plastic effect is needed for accurate calibration. In this paper, experimental and simulation studies are presented regarding the effect of matrix plasticity on the push-out behavior of a copper matrix composite with strong interface bonding. Microscopic images exhibited significant local plastic deformation near the fibers leading to salient nonlinear response in the global load–displacement curve. For comparison, uncoated interface with no chemical bonding was also examined where the nonlinearity was not observed. A progressive FEM simulation was conducted for a complete push-out process using the cohesive zone model and inverse fitting. Excellent coincidence was achieved with the measured push-out curve. The predicted results confirmed the experimental observations.     

Second-order homogenization estimates for nonlinear composites incorporating field fluctuations: II—applications

In Part I of this work, an improved “second-order” homogenization theory was developed. This new theory makes use of generalized secant moduli that are intermediate between the standard secant and tangent moduli of the nonlinear phases, and that depend not only on the averages, or first-moments of the fields in the phases, but also on the second-moments of the field fluctuations, or phase covariance tensors. In this article, the theory, which is known to be exact to second-order in the heterogeneity contrast, is applied to the special cases of rigidly reinforced and porous materials. These are cases corresponding to infinite contrast where fairly explicit analytical expressions of the Hashin-Shtrikman and self-consistent-type may be generated for nonlinear composites. The results show that the new theory improves on the earlier theory (Ponte Castañeda, J. Mech. Phys. Solids 44 (1996) 827) in at least two ways. First, the new theory satisfies rigorous bounds, even near the percolation limit, where field fluctuations become important, and the earlier second-order theory had been found to fail. Second, the new theory predicts fully compressible behavior for porous materials with an incompressible matrix phase, where the earlier theory had also been found to fail. In addition, the new estimates are found to be in better agreement with numerical simulations available from the literature.     

Objective evaluation of linearization procedures in nonlinear homogenization: A methodology and some implications on the accuracy of micromechanical schemes

A systematic methodology for an accurate evaluation of various existing linearization procedures sustaining mean fields theories for nonlinear composites is proposed and applied to recent homogenization methods. It relies on the analysis of a periodic composite for which an exact resolution of both the original nonlinear homogenization problem and the linear homogenization problems associated with the chosen linear comparison composite (LCC) with an identical microstructure is possible. The effects of the sole linearization scheme can then be evaluated without ambiguity. This methodology is applied to three different two-phase materials in which the constitutive behavior of at least one constituent is nonlinear elastic (or viscoplastic): a reinforced composite, a material in which both phases are nonlinear and a porous material. Comparisons performed on these three materials between the considered homogenization schemes and the reference solution bear out the relevance and the performances of the modified second-order procedure introduced by Ponte Castañeda in terms of prediction of the effective responses. However, under the assumption that the field statistics (first and second moments) are given by the local fields in the LCC, all the recent nonlinear homogenization procedures still fail to provide an accurate enough estimate of the strain statistics, especially for composites with high contrast.     

Piobert–Lüders plateau and Portevin–Le Chatelier effect in an Al–Mg alloy in simple shear

The jerky flow in an Al–Mg alloy is studied during simple shear tests at room temperature and various strain rates. Direct observations of the sample surface using digital image correlation allow the study of the type and the dynamics of bands associated to plastic instabilities as a function of shear strain and shear strain rate. The paper features that both Piobert–Lüders and Portevin–Le Chatelier phenomena can be observed for a simple shear stress state at room temperature. The nucleation, growth and movement of the bands are described: it is shown that the kinematics of the bands is similar to those observed in tension but that the orientation of the bands varies with the shear strain.     

Micromechanical analysis of fibrous piezoelectric composites with imperfectly bonded adherence

In this work, two-phase parallel fiber-reinforced periodic piezoelectric composites are considered wherein the constituents exhibit transverse isotropy and the cells have different configurations. Mechanical imperfect contact at the interface of the piezoelectric composites is studied via linear spring model. The statement of the problem for two-phase piezoelectric composites with mechanical imperfect contact is given. The local problems are formulated by means of the asymptotic homogenization method, and their solutions are found using complex variable theory. Analytical formulae are obtained for the effective properties of the composites with spring imperfect type of contact and different rhombic cells. Using the concept of a representative volume element (RVE), a finite element model is created, which combines the angular distribution of fibers and imperfect contact conditions (spring type) between the phases. Periodic boundary conditions are applied to the RVE, so that effective material properties can be derived. The fibers are distributed in such a way that the microstructure is characterized by a rhombic cell. The presented numerical homogenization technique is validated by comparing results with theoretical approach reported in the literature. Some studies of particular cases, numerical examples, and comparisons between the two aforementioned methods with other theoretical results illustrate that the model is efficient for the analysis of composites with presence of rhombic cells and the aforementioned imperfect contact.     

Electroelastic behavior of doubly periodic piezoelectric fiber composites under antiplane shear

The piezoelectric composites with a doubly periodic parallelogrammic array of piezoelectric fibers are dealt with under antiplane shear coupled with inplane electrical load. A rigorous analytical method is developed by using the doubly quasi-periodic Riemann boundary value problem theory integrated with the eigenstrain and eigen-electrical-field concepts. The numerical results are presented and a comparison with finite element calculations, experimental data and micromechanical analysis is made to demonstrate the efficiency and accuracy of the present method. Subsequently, the present solutions are used to study two important topics in piezoelectric fiber composites, i.e., (1) stress and electrical field fluctuations in the microstructure, (2) the macroscopic effective electroelastic moduli. The relation between the macroscopic properties of the composites and their microstructural parameters is discussed and many interesting electroelastic interaction phenomena are revealed, which are useful to estimate and optimize the performance of piezoelectric composites.     

A one-parameter generalized self-consistent model for isotropic multiphase composites

The classical generalized self-consistent model (GSCM) is recognized to be suitable and efficient for estimating the effective moduli of an isotropic composite consisting of an isotropic host matrix and an isotropic inclusion phase. The present work aims to enlarge the scope of the GSCM so that it becomes applicable to a good number of important situations where the phases cannot be differentiated as the host matrix and inclusions. This objective is achieved first by inserting into the unknown effective medium a coated composite sphere whose core is made of the unknown effective medium and whose coatings are formed of the constituent phases and then by imposing an energy equivalency condition. The equations thus obtained to characterize the effective bulk and shear moduli involve a microstructural parameter which turns out to be capable of describing in some sense how far a microstructure is from the host matrix/inclusion morphology. The important case of two-phase composites is studied in detail to illustrate the salient features of the proposed model.     

基于等效特征应变原理的复合材料有效模量细观力学分析

基于等效特征应变原理,提出了一种新的复合材料有效模量细观力学分析方法。首先,在等效特征应变原理基础上提出平均等效特征应变原理,它可用于解决有限体下任意形状(无论是凸或凹形)的单个夹杂或多个夹杂的弹性变形问题。其次,将平均等效特征应变原理与细观力学直接均匀法相结合,来分析确定复合材料的有效模量。最后利用复合材料纤维与基体的力学性能参数及纤维的体分比,借助MATLAB编程方法,预测其有效模量。通过将理论预测值与已有的的试验值、其它理论预测值进行对比,验证了新分析方法的合理性和分析精度。     

Simulation of crack propagation in fiber-reinforced bulk metallic glasses

Based on a phase-field model for deformation in bulk metallic glasses (BMGs), shear band formation and crack propagation in the fiber-reinforced BMG are investigated. Ideal unbroken fibers embedded in the BMG matrix are found to significantly influence the shear banding and crack propagation in the matrix. The crack propagation affected by fibers’ length and orientation is quantitatively characterized and is described by micromechanics models for composite materials. Furthermore, fractures in some practical fiber-reinforced BMG composites such as tungsten-reinforced Zr-based BMG are simulated. The relation between the enhanced fracture toughness and the mechanical properties of fiber reinforcements is determined. Different fracture modes of BMG-matrix composites are identified from the systematic simulation studies, which are found to be consistent with experiments. The simulation results suggest that the phase-field modeling approach could be a useful tool to assist the fabrication and design of BMG composites with high fracture toughness and ductility.     

Modeling the macroscopic behavior of two-phase nonlinear composites by infinite-rank laminates

A new approach is proposed for estimating the macroscopic behavior of two-phase nonlinear composites with random, particulate microstructures. The central idea is to model composites by sequentially laminated constructions of infinite rank whose macroscopic behavior can be determined exactly. The resulting estimates incorporate microstructural information up to the two-point correlation functions, and require the solution to a Hamilton–Jacobi equation with the inclusion concentration and the macroscopic fields playing the role of ‘time’ and ‘spatial’ variables, respectively. Because they are realizable, by construction, these estimates are guaranteed to be convex, to satisfy all pertinent bounds, to exhibit no duality gap, and to be exact to second order in the heterogeneity contrast. Sample results are provided for two- and three-dimensional power-law composites, and are compared with other homogenization estimates, as well as with numerical simulations available from the literature. The estimates are found to give physically sensible predictions for all the cases considered, even for extreme values of the nonlinearity and heterogeneity contrast. Interestingly, in the case of isotropic porous materials under hydrostatic loadings, the estimates agree exactly with standard Gurson-type models for viscoplastic porous media.