Microporous polyethersulfone membranes prepared under the combined precipitation conditions with non‐solvent additives

Using diethylene glycol (DegOH) as non‐solvent additive (NSA) and N, N‐dimethylacetamide (DMAc) as solvent (S), polyethersulfone (PES) flat sheet membranes were prepared via immersion precipitation combined with the vapor induced phase separation (VIPS) process. Light transmittance was used to follow the precipitation rate during the immersion process as well as during the VIPS stage. As the addition of the NSA, the viscosity of casting solutions increased, which led to a slow precipitation rate. Though the precipitation rate decreased, the instantaneous demixing type was maintained. High flux membranes were obtained only at a high mass ratio of NSA/S; producing membranes had cellular pores on the top surface and sponge‐like structure on cross section. The VIPS process prior to immersion precipitation was important for the formation of cellular pore on the surface. With the increase in exposure time, the liquid–liquid phase separation took place on the surface of casting solution; nucleation and growth induced the formation of cellular pore on the top surface. Coagulation bath temperature also had large effect on the precipitation rate; high temperature on coagulation bath mainly accelerated the transfer of solvent and non‐solvent. Higher flux membrane with a porous skin layer could be obtained at a high coagulation bath temperature, but at the same time the mechanism properties were weakened. Copyright © 2007 John Wiley & Sons, Ltd.     

反渗透膜微结构的调控及海水脱硼性能的提升

通过引入聚乙烯亚胺(PEI)链与对叠氮苯甲酸(ABA)分子对薄层芳香聚酰胺复合反渗透膜(TFC)进行接枝改性, 采用傅里叶衰减全反射红外光谱(ATR-FTIR)和X射线光电子能谱(XPS)分析了反渗透膜活性分离层的化学组成和结构, 用静态水接触角仪与Zeta电位仪测试了反渗透膜表面的亲疏水性和电荷性质, 并利用扫描电子显微镜(SEM)及原子力显微镜(AFM)观察其表面形貌, 测试了反渗透膜在苦咸水与海水条件下的分离性能. 实验结果表明, 使用PEI与ABA对反渗透膜改性后, 提升了其分离层的致密度, 使硼渗透通过反渗透膜时的传质阻力变大, 从而将改性反渗透膜(TFC-PEI-ABA)对硼的截留率提升至90.45%, 达到了世界卫生组织对水质的要求.     

Formation and thermal stability of BMI-based interpenetrating polymers for gas separation membranes

Semi-interpenetrating polymer networks (semi-IPNs) were prepared by sol–gel technique through in situ polymerization of bismaleimide (BMI) in thermoplastic polyetherimide (PEI) as well as in polysulfone (PSF). This synthesis route allows arresting thermoset/thermoplastic phase separation at an early stage by solidifying the semi-IPNs through membrane phase inversion. The phase separation could be observed visually in the casting solution or by optical microscope on the surface of the produced membranes. These semi-IPNs with a density lower than their thermoplastic base polymer allowed easier water penetration during membrane phase inversion. This led to improved membrane morphology that was confirmed by scanning electron microscopy. Membranes fabricated from these semi-IPN materials had thinner skin layers and longer straight fingers perpendicular to membrane surface. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) showed that these semi-IPNs membranes have improved glass transition temperatures but a lower thermal stability. However, at ambient conditions, these membranes with their improved structure and morphology showed superior gas separation characteristics compared to base polymers. For example, the permeance was increased by 12–15 times without a significant decrease in the selectivity of oxygen over nitrogen in air separation experiments.     

Electric field-enhanced assembly of polyelectrolyte composite membranes

In this paper, a novel method was developed to enhance the assembly of polyelectrolyte composite membranes by inducing an electric field during electrostatic adsorption process. The hydrolyzed polyacrylonitrile (PAN) ultrafiltration (UF) membrane was placed in between a capacitor setup. The polyethyleneimine (PEI) was compulsorily assembled on the PAN support under the action of external electric force. Subsequently, the polyelectrolyte composite membranes were evaluated by pervaporation separation of water and alcohol mixture. The membrane obtained with only one PEI layer had a separation factor of 304 and a permeate flux of 512 g/m² h (75 °C) for pervaporation of 95 wt% ethanol–water mixture. An atomic force microscopy was also used to observe the microtopographical changes. The regularity of the membranes assembled by the new method was also improved in comparison with the membrane assembled by a dynamic layer-by-layer adsorption.     

聚多巴胺/聚乙烯亚胺共沉积中间层增强薄膜复合正渗透膜性能

以聚多巴胺/聚乙烯亚胺(PDA/PEI)共沉积于三醋酸纤维素(CTA)多孔支撑膜表面形成中间层,再结合界面聚合法获得聚酰胺薄膜,构建了PDA/PEI共沉积中间层改性薄膜复合(TFC)正渗透(FO)膜.通过傅里叶变换衰减全反射红外光谱法、扫描电子显微镜、原子力显微镜、溶质截留法、水接触角仪等研究了PDA/PEI共沉积中间层对CTA膜和TFC膜的表面结构和性质的影响.研究结果表明,PDA/PEI共沉积使得CTA膜表面变得更为平滑,表面孔径减小至(30.0±4.1) nm,且表面孔径分布趋于均一.同时,在PDA/PEI共沉积改性CTA膜表面界面聚合得到的聚酰胺层呈现出更均匀的叶片状结构和优异的亲水性.基于此,具有PDA/PEI共沉积中间层的TFC正渗透膜显著提高了水通量(FO模式:(7.1±2.3) L/(m^2·h)),较空白TFC膜提升了57.6%.同时,中间层改性TFC膜具有更低的反向盐通量(FO模式:1.4±0.1 g/(m^2·h))和"净盐通量"(FO模式:(0.2±0.06) g/L),与空白TFC膜相比分别下降了83.9%和90.6%.说明PDA/PEI共沉积中间层不仅能有效提升TFC正渗透膜的水渗透性,而且大幅提升了膜的截盐性和渗透选择性.     

Functional membranes prepared by layer‐by‐layer assembly and its metal ions adsorption property

PVDF/(PEI‐C/PAA)_n functional membranes were prepared by layer‐by‐layer (LbL) assembly, and their heavy metal ions adsorption capability was investigated. The changes in the chemical compositions of membrane surfaces were determined by X‐ray photoelectron spectroscopy (XPS). XPS results show that the surface of the PVDF membrane can be alternatively functionalized by PEI‐C and PAA. The membrane surface hydrophilicity was evaluated through water contact angle measurement. Contact angle results show that the surface hydrophilicity of the membrane surface depends on the outermost deposited layer. Morphological changes of membrane surfaces were observed by scanning electron microscopy (SEM). The water fluxes for these membranes were elevated after modification. The performances of the PVDF/(PEI‐C/PAA)_n membranes on the adsorption of copper ions (Cu²⁺) from aqueous solutions were investigated by inductively coupled plasma (ICP). The results indicate that the PVDF/(PEI‐C/PAA)_n functional membranes show high copper ions adsorption ability. Copyright © 2010 John Wiley & Sons, Ltd.     

Zwitterionic microgel based anti(-bio)fouling smart membranes for tunable water filtration and molecular separation

Tunable gating polymeric nanostructured membrane with excellent water permeability and precise molecular separation is highly advantageous for smart nanofiltration application. Polymeric nanostructures such as microgels with functionalizable cross-linkable moieties can be an excellent choice to construct membranes with a thin separation layer, functionality, and tunable transport properties. In the present work, we prepared switchable anti(bio)fouling membranes using zwitterionically functionalized antibacterial thermoresponsive aqueous core-shell microgels with a thin separation layer for controlled filtration and separation applications. The microgels were synthesized using a one-step graft copolymerization of poly(N-isopropylacrylamide) and polyethyleneimine (PEI) followed by zwitterionization of free amine groups of PEI chains with 1,3-propane sultone. Microgel synthesis and zwitterionization were confirmed by spectroscopic and elemntal analysis. The obtained microgels were thoroughly characterized to analyze their thermoresponsive behavior, morphology, charge, and antibacterial properties. After that, characterizations were performed to elucidate the surface properties, water permeation, rejection, and flux recovery of the microgel membranes prepared by suction filtration over a track-etched support. It was observed that zwitterionic membrane provides better hydrophilicity, lower bovine serum albumin (BSA) adsorption, and desirable antimicrobial activity. The pure water permeability was directly related to the microgel layer thickness, applied pressure, and temperature of the feed solution. The novel nanostructured membrane leads to an excellent water permeance with a high gating ratio, high flux recovery rate with low irreversible fouling, better rejection for various dyes, and foulant. Most importantly, the long-term performance of the membrane is appreciable as the microgel layer remains intact and provides excellent separation up to a longer period. Owing to easy preparation and well control over thickness, the zwitterionic microgel membranes constitute unique and interactive membranes for various pressure-driven separation and purification applications.     

聚酯／改性共聚酯共混体系的相分离及其共混纤维的结构和性能

本文研究聚酯(PET)和含3.5-二甲酸苯磺酸钠(SIPM)结构单元的改性共聚酯(PEI)的共混体系。差示扫描量热分析,X射线衍射分析,染色后的透射和扫描电镜照片等均表明该体系是一个热力学不相溶的体系。在加工成形过程中,特别是在结晶过程中,富PEI相中的SIPM结构单元被排斥在晶格之外形成集簇形态,利用这种相分离的结构形态以及改性共聚酯优先水解的机理,PET/PEI共混纤维经碱水解处理后可制得微孔型的高吸水吸湿纤维。本文讨论了相分离结构对该微孔型纤维的微孔尺寸分布,吸湿保水性能以及纤维力学性能的影响。     

Study of the formation of the porous structure of membranes during phase separation of a poly(ester sulfone) solution

The mechanism of the phase separation of a poly(ester sulfone) solution induced by water vapor and further immersion in water is studied via the methods of electron microscopy and porometry. The effect of the one-side treatment of the solution resting on a support with water on the porous structure of the formed membrane is investigated. Exposure to water vapor sufficient for penetration across the entire thickness leads to formation of a membrane with a gradient porous structure and a selective layer at the side contacting water vapor. With an increase in the rate of water sorption in the interval from 70 to 550 g/(m² h), the average pore size in the selective layer decrease from 170 to 70 nm. When a solution is treated with water vapor not through the entire thickness, a selective layer is formed inside the membrane. In this case, when the duration of treatment with water vapor decreases, the internal selective layer is shifted toward the side contacting water vapor. During instantaneous immersion in water, the selective layer is formed at the side contacting water and its pores are 20–30 nm in size.     

Does more solvent in bore liquid create more open inner surface in hollow fiber membranes?

The solvent content in the bore liquid controls the inner structure of a hollow fiber membrane. Based on the theory of liquid–liquid phase separation, at a higher solvent concentration, the inner surface is more open and the transport resistance is lower. However, the theory does not describe clearly the membrane structure formation at a very high solvent concentration. A logic deduction is that more solvent in the bore liquid results in more open inner structure. In this report, a polymer solution, polysulfone (PSf)/N‐methylpyrrolidone (NMP)/diethylene glycol (DegOH) was used to investigate the relationship between the membrane resistance and solvent content in the bore liquid. A triple orifice spinneret was used to prepare an open outer surface, minimizing the transport resistance in the membrane outer layer. Bore liquid solutions with NMP concentration close to the critical solvent concentration (CSC) were used. The membranes were characterized by scanning electron microscopy (SEM), pore size and pore size distribution, nitrogen and pure water permeability. The results indicated that at a concentration far below the CSC, a higher NMP content corresponds to a more open inner surface, but the aggressive addition of solvent to a concentration close to CSC tends to form closed cells; thus water and gas permeability significantly decreases. This phenomenon was explained by nuclei formation and growth, followed by the formation of a dense skin and closed cell structure in a mild coagulant. Copyright © 2007 John Wiley & Sons, Ltd.     

Studies on the Phase Separation of Poly(Ether Imide)‐Modified Cyanate Ester Resin

Abstract

A high temperature thermosetting bisphenol‐A dicyanate (BADCy) was blended with a novel thermoplastic poly(ether imide) (PEI) at various composition. The phase separation behavior during isothermal curing was studied by differential scanning calorimeter (DSC), time‐resolved light scattering (TRLS), scanning electron microscopy (SEM), and rheological measurements. The results suggested that the phase structure changed from separated phase, via co‐continuous phase, to phase inversion with the increase of the PEI content. The curing conversion of BADCy was slightly affected by the composition in the blend and the curing rate was decreased with the increase of PEI content. The co‐continuous phase morphology was attributed to a spinodal decomposition. The initial concentration of PEI had an effect on the rheological behavior during phase separation. It was found by tensile test that the blend with 15 wt.% PEI had higher tensile strength and elongation at break than that without PEI.     

PREPARATION OF HIGH DENSITY POLYETHYLENE/POLYETHYLENE-ΒLOCK- POLY(ETHYLENE GLYCOL) COPOLYMER BLEND POROUS MEMBRANES VIA THERMALLY INDUCED PHASE SEPARATION PROCESS AND THEIR PROPERTIES

High density polyethylene (HDPE)/polyethylene-Wock-poly(ethylene glycol) (PE-b-PEG) blend porous membranes were prepared via thermally induced phase separation (TIPS) process using diphenyl ether (DPE) as diluent. The phase diagrams of HDPE/PE-b-PEG/DPE systems were determined by optical microscopy and differential scanning calorimetry (DSC). By varying the content of PE-b-PEG, the effects of PE-b-PEG copolymer on morphology and crystalline structure of membranes were studied by scanning electron microscopy (SEM) and wide angle X-ray diffraction (WAXD). The chemical compositions of whole membranes and surface layers were characterized by elementary analysis, Fourier transform infrared spectroscopy-attenuated total reflection (FTIR-ATR) and X-ray photoelectron spectroscopy (XPS). Water contact angle, static protein adsorption and water flux experiments were used to evaluate the hydrophilicity, antifouling and water permeation properties of the membranes. It was found that the addition of PE-b-PEG increased the pore size of the obtained blend membranes. In the investigated range of PE-b-PEG content, the PEG blocks could not aggregate into obviously separated domains in membrane matrix. More importantly, PE-b-PEG could not only be retained stably in the membrane matrix during membrane formation, but also enrich at the membrane surface layer. Such stability and surface enrichment of PE-b-PEG endowed the blend membranes with improved hydrophilicity, protein absorption resistance and water permeation properties, which would be substantially beneficial to HDPE membranes for water treatment application.     

Self-assembly of inner skin hollow fiber polyelectrolyte multilayer membranes by a dynamic negative pressure layer-by-layer technique

In the past studies, electrostatic layer-by-layer (LbL) adsorption of oppositely charged polyelectrolytes has proven to be a promising method for the preparation of polyelectrolyte multilayer membranes (PEMMs). Till now, this method was mainly used to assemble flat sheet and tubular membranes. Since hollow fiber membrane has some advantages such as high-packing density, self-contained mechanical support and hence the consequent economical superiority, this study therefore seeked to assemble inner skin hollow fiber PEMMs by using a dynamic LbL adsorption technique. The assembly process was successfully accomplished by alternatively dynamically filtrating polyacrylic acid (PAA) and polyethyleneimine (PEI) on a hydrolyzed hollow fiber polyacrylonitrile (PAN) membrane under a negative pressure condition. In the case of pervaporation separation of 95 wt.% ethanol–water mixture (50 °C), the membrane obtained with only 4.5 and 6.5 bilayers had separation factor of 245 and 1338 while the permeate fluxes were 290 and 120 g/(m² h), respectively. The pervaporation separation behavior of various alcohol/water mixtures with the alcohols being t-butanol, 2-propanol and ethanol were also investigated. Finally, scanning electron microscopy and atomic force microscopy clearly confirms a uniform and defect-free layer formed on the inner surface of hollow fiber support. Since different polyelectrolyte pairs could be used to assemble PEMMs for different uses, it was expected that the dynamic negative pressure LbL adsorption technique could also potentially be used to prepare many types of PEMMs in other fields.     

Comparison of surface segregation and anticoagulant property in block copolymer blended evaporation and phase inversion membranes

In our recent study, an ABA amphiphilic triblock copolymer poly(vinyl pyrrolidone)‐b‐poly(methyl methacrylate)‐b‐poly(vinyl pyrrolidone) (PVP‐b‐PMMA‐b‐PVP) was synthesized and directly blended with polyethersulfone (PES) to prepare membranes. To further investigate the effects of surface energy and miscibility on the near‐surface composition profile of the membranes, evaporation membrane and phase inversion membrane of PES/PVP‐b‐PMMA‐b‐PVP were prepared by evaporating the solvent in a vacuum oven, and by a liquid–liquid phase separation technique, respectively. The surface composition and morphology of the membranes were investigated using XPS and tapping mode atomic force microscopy, and the surface segregations of the membranes were compared and discussed. For the evaporation membrane, PVP blocks were buried below the lower surface energy PMMA blocks and PES substrate at the airside surface. For the phase inversion membrane, however, the hydrophilicity of PVP blocks were the biggest driving force because of the high speed exchange between water and solvent, and present at the membrane surface. Thus, the modified PES membrane prepared by using phase inversion method has a layer of PVP block brushes on its surface and has the better anticoagulant property, which might improve the blood compatibility of the membrane and has potential to be used in blood purification. Copyright © 2012 John Wiley & Sons, Ltd.     

Poly(ether imide) membranes modified with poly(ethylene imine) as potential carriers for epidermal substitutes

Poly(ether imide) (PEI) membranes were modified with a linear low-molecular weight (PETIM_0.6) and a branched high-molecular weight poly(ethylene imine) (PETIM_60). The membrane surfaces became more hydrophilic and the zeta potentials were shifted from negative to positive zeta values after immobilisation of both PETIM. These measurements also indicated the presence of a swollen surface layer in the case of PETIM_60, while a regular structuring of the surface was observed with scanning force microscopy for PETIM_0.6. A human keratinocyte cell line HaCaT was cultured on the different membranes. It was found that HaCaT cell growth was stimulated by PETIM_0.6. Cells reached earlier confluence on this substratum, while their growth was inhibited on a PEI membrane modified with PETIM_60, which makes PEI membranes modified with PETIM_0.6 a promising material for in vitro culture of epidermal transplants.     

Preparation of high density polyethylene/polyethylene-block-poly(ethylene glycol) copolymer blend porous membranes via thermally induced phase separation process and their properties

<正>High density polyethylene(HDPE)/polyethylene-block-poly(ethylene glycol)(PE-b-PEG) blend porous membranes were prepared via thermally induced phase separation(TIPS) process using diphenyl ether(DPE) as diluent.The phase diagrams of HDPE/PE-b-PEG/DPE systems were determined by optical microscopy and differential scanning calorimetry(DSC).By varying the content of PE-b-PEG,the effects of PE-b-PEG copolymer on morphology and crystalline structure of membranes were studied by scanning electron microscopy(SEM) and wide angle X-ray diffraction(WAXD). The chemical compositions of whole membranes and surface layers were characterized by elementary analysis,Fourier transform infrared spectroscopy-attenuated total reflection(FTIR-ATR) and X-ray photoelectron spectroscopy(XPS).Water contact angle,static protein adsorption and water flux experiments were used to evaluate the hydrophilicity,antifouling and water permeation properties of the membranes.It was found that the addition of PE-b-PEG increased the pore size of the obtained blend membranes.In the investigated range of PE-b-PEG content,the PEG blocks could not aggregate into obviously separated domains in membrane matrix.More importantly,PE-b-PEG could not only be retained stably in the membrane matrix during membrane formation,but also enrich at the membrane surface layer.Such stability and surface enrichment of PE-b-PEG endowed the blend membranes with improved hydrophilicity,protein absorption resistance and water permeation properties,which would be substantially beneficial to HDPE membranes for water treatment application.     

热致相分离法偏二氯乙烯-氯乙烯共聚物多孔膜的制备及性能

以偏二氯乙烯-氯乙烯共聚物[P(VDC-co-VC)]为成膜聚合物, 邻苯二甲酸二甲酯(DMP)为稀释剂, 采用热致相分离(TIPS)法制备了具有多孔结构的P(VDC-co-VC)膜. 通过聚合物-稀释剂二元体系相图、 场发射扫描电镜(FESEM)、 差示扫描量热仪(DSC)、 X射线衍射(XRD)、 原子力显微镜(AFM)、 纯水通量、 接触角、 孔径及其分布、 截留率及力学性能等研究了聚合物含量对P(VDC-co-VC)多孔膜结构和性能的影响. 结果表明, P(VDC-co-VC)-DMP二元体系成膜过程以液-液(L-L)分相为主, 随着聚合物含量增加, 膜的横截面由类花瓣状结构向胞腔状结构转变, 膜的孔连通性降低, 结构变得较为致密, 同时膜上表面孔隙率降低, 粗糙度增大. L-L分相时间和聚合物含量的变化, 导致膜结晶度先降低后增大. 聚合物含量的增加使膜上表面接触角、 断裂强度及蛋白截留率增加, 但膜的平均孔径、 孔隙率及纯水通量先增加后减小. 当聚合物质量分数为30%时, 所得膜通透性较优, 断裂强度可达7.5 MPa.     

Phase separation during synthesis of polyetherimide/epoxy semi-IPNs

The phase separation behavior and the morphology of polyetherimide (PEI)-modified diglycidyl ether of bisphenol A (DGEBA) epoxy resin were studied using scanning electron microscopy and light scattering. Reaction kinetics, cloud point and onset of gelation were determined by differential scanning calorimeter, optical microscope and physica rheometer, respectively. The mixture of partially cured epoxy and PEI showed bimodal upper critical solution temperature (UCST) behavior. For PEI content smaller than 10 wt%, the blends exhibited a sea-island morphology formed via nucleation and a growth mechanism. Above 25 wt% PEI content, the phase separation proceeded via a spinodal decomposition mechanism and a nodular structure was formed. With PEI content between 15 and 20 wt%, dual phase morphology was observed. This morphology was formed via primary spinodal decomposition and secondary phase separation within the dispersed phases and the matrix phases formed by the primary phase separation. This morphology was presumed to be formed in the reaction-induced phase separation mechanism with the mixture showing bimodal UCST behavior. The curing temperature had an effect on the final morphology, and the modulus of PEI-modified epoxy was influenced by the phase separation.     

Halo formation in asymmetric polyetherimide and polybenzimidazole blend hollow fiber membranes

For the first time, we have reported a halo (ring) formation occurred in the cross‐section of integrally skinned asymmetric membranes. These membranes were wet‐spun from solutions containing 30 and 33 wt % of 95/5 and 90/10 polyetherimide (PEI)/polybenzimidazole (PBI). Both Imaging X‐ray Photoelectron Spectroscopy (XPS) and Dynamic Mechanical Analyzer's (DMA) data suggest PEI and PBI form miscible blends the “halo” is not chemically different from the matrix and is most likely a physical phenomenon of unique pore morphology. In other words, uniform porosity was created in the middle of hollow fiber cross‐section area, which performs as a filter for light transmission. We found that the addition of PBI in PEI/DMAc solution not only depresses the macrovoid formation, but also changes the precipitation path: nucleation growth vs. spinodal decomposition. The formation of a halo within a membrane is possibly due to the fact that a uniform nucleation growth occurs in the ring region during the early stage of phase separation because of high solution viscosity and diffusion controlled solvent‐exchange process, and then separation grows in the mechanism of spinodal decomposition from small amplitude composition fluctuations. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1575–1585, 1999     

Monitoring of Vapor-Induced Phase Separation during Spin Coating of PVDF by Optical Scattering

Solutions of poly(vinylidene fluoride) (PVDF) and dimethyl sulfoxide (DMSO) were spin cast under varying relative humidity environments. To elucidate film formation mechanisms, in situ optical scattering was used to monitor the physical processes occurring during spin coating. SEM micrographs and optical scattering taken together show that vapor-induced phase separation (VIPS) is a process that controls morphology during spin coating. Time periods were identified in the optical scattering patterns allowing for real time identification of phase separation for greater process control.