Preparation of MoO3/Pt electrodes by electrodeposition for a direct methanol fuel cell

MoO₃/Pt binary catalysts with various Mo/Pt ratios were prepared by an electrodeposition method for use as the anode in a direct methanol fuel cell. Pt was electrodeposited onto indium tin oxide (ITO) substrate, and then MoO₃ was electrodeposited from an Mo-peroxo electrolyte on the top of Pt with different deposition times. The crystallinity of synthesized films was analyzed by X-ray diffraction (XRD), and the oxidation state of both the platinum and molybdenum were determined by X-ray photoelectron spectroscopy (XPS) analyses. Scanning electron microscopy–energy dispersive X-ray spectroscopy (SEM/EDS) was employed to investigate the surface morphology and composition. The catalytic activity and stability for methanol oxidation were measured using cyclic voltammetry and chronoamperometry in a mixture of 0.5 M H₂SO₄ and 0.5 M CH₃OH aqueous solution. Electrocatalytic activity for CO oxidation was also evaluated in a 0.5-M H₂SO₄ solution. The addition of a proper amount of MoO₃ was found to significantly improve both the catalytic activity and stability for methanol oxidation.     

Electrodeposited Pt and Pt-Sn nanoparticles on Ti as anodes for direct methanol fuel cells

Electro-oxidation of methanol was studied on titanium supported nanocrystallite Pt and Pt_x-Sn_y catalysts prepared by electrodeposition techniques. Their electro-catalytic activities were studied in 0.5mol/L H₂SO₄ and compared to those of a smooth Pt, Pt/Pt and Pt-Sn/Pt electrodes. Platinum was deposited on Ti by galvanostatic and potentiostatic techniques. X-ray diffractometer (XRD) and energy dispersive X-ray (EDX) techniques were applied in order to investigate the chemical composition and the phase structure of the modified electrodes. Scanning electron microscopy (SEM) was used to characterize the surface morphology and to correlate the results obtained from the two electrochemical deposition methods. Results show that modified Pt/Ti electrodes prepared by the two methods have comparable performance and enhanced catalytic activity towards methanol electro-oxidation compared to Pt/Pt and smooth Pt electrodes. Steady state Tafel plots experiments show a higher rate of methanol oxidation on a Pt/Ti catalyst than that on a smooth Pt.  Introduction of a small amount of Sn deposited with Pt improves the catalytic activity and the stability of prepared electrode with time as indicated from the cyclic votlammetry and the chronoamperometric experiments. The effect of variations in the composition for binary catalysts of the type Pt_x-Sn_y/Ti towards the methanol oxidation reaction is reported. Consequently, the Pt_x-Sn_y/Ti (x∶y (8∶1), molar ratio) catalyst is a very promising one for methanol oxidation.     

Pt and Ru X-ray absorption spectroscopy of PtRu anode catalysts in operating direct methanol fuel cells

In situ X-ray absorption spectroscopy, ex situ X-ray fluorescence, and X-ray powder diffraction enabled detailed core analysis of phase segregated nanostructured PtRu anode catalysts in an operating direct methanol fuel cell (DMFC). No change in the core structures of the phase segregated catalyst was observed as the potential traversed the current onset potential of the DMFC. The methodology was exemplified using a Johnson Matthey unsupported PtRu (1:1) anode catalyst incorporated into a DMFC membrane electrode assembly. During DMFC operation the catalyst is essentially metallic with half of the Ru incorporated into a face-centered cubic (FCC) Pt alloy lattice and the remaining half in an amorphous phase. The extended X-ray absorption fine structure (EXAFS) analysis suggests that the FCC lattice is not fully disordered. The EXAFS indicates that the Ru-O bond lengths were significantly shorter than those reported for Ru-O of ruthenium oxides, suggesting that the phases in which the Ru resides in the catalysts are not similar to oxides.     

Nanostructured PtRu/C as anode catalysts prepared in a pseudomicroemulsion with ionic surfactant for direct methanol fuel cell

Nanostructured PtRu/C catalysts have been prepared from a water-in-oil pseudomicroemulsion with the aqueous phase of a mixed concentrated solution of H(2)PtCl(6), RuCl(3), and carbon powder, oil phase of cyclohexane, ionic surfactant of sodium dodecylbenzene sulfonate (C(18)H(29)NaO(3)S), and cosurfactant n-butanol (C(4)H(10)O). Two different composing PtRu/C nanocatalysts (catalyst 1, Pt 20 wt %, Ru 15 wt %; catalyst 2, Pt 20 wt %, Ru 10 wt %) were synthesized. The catalysts were characterized by transmission electron microscopy, X-ray diffractometry, X-ray photoelectron spectroscopy, and thermogravimetric analysis, and the particles were found to be nanosized (2-4 nm) and inherit the Pt face-centered cubic structure with Pt and Ru mainly in the zero valance oxidation state. The ruthenium oxide and hydrous ruthenium oxide (RuO(x)()H(y)()) were also found in these catalysts. The cyclic voltammograms (CVs) and chronoamperometries for methanol oxidation on these catalysts showed that catalyst 1 with a higher Ru content (15 wt %) has a higher and more durable electrocatalytic activity to methanol oxidation than catalyst 2 with low Ru content (10 wt %). The CV results for catalysts 1 and 2 strongly support the bifunctional mechanism of PtRu/C catalysts for methanol oxidation. The data from direct methanol single cells using these two PtRu/C as anode catalysts show the cell with catalyst 1 has higher open circuit voltage (OCV = 0.75 V) and maximal power density (78 mW/cm(2)) than that with catalyst 2 (OCV = 0.70 V, P(max) = 56 mW/cm(2)) at 80 degrees C.     

Electrocatalytic performance of Pt/Ru/Sn/W fullerene electrode for methanol oxidation in direct methanol fuel cell

In this work,fullerene was modified by platinum,ruthenium,tin and tungsten nanoparticles.The material was characterized by XRD,ICP-OES and TEM micrograph.The average nanoparticle size on fullerene was 5-8 nm.The application of this material was investigated as a catalyst for methanol oxidation in direct methanol fuel cell.A glassy carbon electrode was modified by Pt/Ru/Sn/W fullerene and electrocatalytic activity of the electrode toward methanol oxidation in basic medium has been demonstrated and investigated using cyclic voltammetry.The catalyst showed good reactivity for methanol oxidation.     

Structural analysis of sonochemically prepared PtRu versus Johnson Matthey PtRu in operating direct methanol fuel cells

Sonochemically prepared PtRu (3 : 1) and Johnson Matthey PtRu (1 : 1) were analyzed by X-ray absorption spectroscopy in operating liquid feed direct methanol fuel cells. The total metal loadings were 4 mg cm(-2) unsupported catalysts at the anode and cathode of the membrane electrode assembly. Ex situ XRD lattice parameter analysis indicates partial segregation of the Ru from the PtRu fcc alloy in both catalysts. A comparison of the in situ DMFC EXAFS to that of the as-received catalyst shows that catalyst restructuring during DMFC operation increases the total metal coordination numbers. A combined analysis of XRD determined grain sizes and lattice parameters, ex situ and in situ EXAFS analysis, and XRF of the as-received catalysts enables determination of the catalyst shell composition. The multi-spectrum analysis shows that the core size increases during DMFC operation by reduction of Pt oxides and incorporation of Pt into the core. This increases the mole fraction of Ru in the catalyst shell structure.     

Novel synthesis of highly active Pt/C cathode electrocatalyst for direct methanol fuel cell

A 40 wt% Pt/C cathode electrocatalyst with controlled Pt particle size of approximately 2.9 nm showing better performance than commercial catalyst for direct methanol fuel cell was prepared by a polyol process with water but without using stabilizing agent.     

Multiwalled carbon nanotube supported PtRu for the anode of direct methanol fuel cells

The activity of the methanol oxidation reaction of a multiwalled carbon nanotube (MWCNT)-supported PtRu catalyst was investigated and compared with the Vulcan XC-72 carbon-supported catalyst. The PtRu nanoparticles with 1:1 and 7:3 atomic ratios (with similar PtRu loadings and morphological structures) were deposited both on the MWCNTs and on the carbon. Cyclicvoltammetry results demonstrated that the MWCNT-supported PtRu catalyst exhibited a higher mass activity (mA mg(-1) of PtRu) for the methanol oxidation reaction than the carbon-supported PtRu under the condition that both catalysts possess more or less the same PtRu loadings, particle sizes, dispersions, and electrochemical surface area. The direct methanol fuel cell performance test data showed that MWCNT-supported PtRu catalysts yielded about 35-39% higher power densities than the carbon-supported PtRu.     

Synthesis of PtRu nanoparticles from the hydrosilylation reaction and application as catalyst for direct methanol fuel cell

Nanosized Pt, PtRu, and Ru particles were prepared by a novel process, the hydrosilylation reaction. The hydrosilylation reaction is an effective method of preparation not only for Pt particles but also for other metal colloids, such as Ru. Vulcan XC-72 was selected as catalyst support for Pt, PtRu, and Ru colloids, and TEM investigations showed nanoscale particles and narrow size distribution for both supported and unsupported metals. All Pt and Pt-rich catalysts showed the X-ray diffraction pattern of a face-centered cubic (fcc) crystal structure, whereas the Ru and Ru-rich alloys were more typical of a hexagonal close-packed (hcp) structure. As evidenced by XPS, most Pt and Ru atoms in the nanoparticles were zerovalent, except a trace of oxidation-state metals. The electrooxidation of liquid methanol on these catalysts was investigated at room temperature by cyclic voltammetry and chronoamperometry. The results concluded that some alloy catalysts showed higher catalytic activities and better CO tolerance than the Pt-only catalyst; Pt56Ru44/C have displayed the best electrocatalytic performance among all carbon-supported catalysts.     

Dispersed platinum and tin polyaniline film electrodes for the anodes of the direct methanol fuel cell

To develop better and cheaper electrocatalysts for the oxidation of methanol in direct methanol fuel cells, several combinations of a conductive polymer polyaniline (PANI) and dispersed metal particles such as Pt and Sn were examined. The anodic current for the methanol oxidation (i _MeOH) showing the electrocatalytic activity of Pt particles was remarkably enhanced when the particles were dispersed on PANI films that should provide higher surface areas for the dispersed particles. The activity strongly depended on the morphology and the electric conductivity of the PANI films electropolymerized in five different acid solutions: H₂SO₄, HNO₃, HClO₄, HBF₄, and HCl. The highest activity was achieved using the dispersed Pt particle on PANI film electropolymerized from H₂SO₄ polymerizing solution. In order to reduce the dispersed amount of the expensive Pt particles, other metal particles were pre-dispersed on the PANI film prepared from the H₂SO₄ polymerizing solution, and then Pt particles were dispersed on the film. Among the pre-dispersed metal particles attempted here (Sn, Cu, Cr, Ni, In, Co, Sb, Bi, Pb, and Mn), the highest activity was obtained with Sn particles. When the ratio of dispersed Pt to Sn particles ranges from 32:68 to 100:0, i _MeOH is higher than that measured with the dispersed Pt particle on PANI films without the Sn particles. This means that the dispersed amount of the Pt particles could be reduced by utilizing dispersed Sn particles.     

Nanostructure PtRu/MWNTs as anode catalysts prepared in a vacuum for direct methanol oxidation

Platinum and ruthenium nanoparticles that are uniformly dispersed on multiwalled carbon nanotubes (MWNTs) were synthesized by vacuum pyrolysis using Pt(acac)2 and Ru(acac)3 as the metal precursors. The resulting nanocomposites were characterized by transmission electron microscopy and X-ray diffraction. The Pt, Pt45Ru55, and Ru nanoparticles had mean diameters of 3.0 +/- 0.6, 2.7 +/- 0.6, and 2.5 +/- 0.4 nm and the same mole number as their metal precursors at 500 degrees C. The electrocatalytic activity of the Pt/MWNTs and PtRu/MWNTs was investigated at room temperature by cyclic voltammetry and chronoamperometry. All of the electrochemical results showed that the PtRu/MWNTs exhibited a high level of catalytic activity for methanol oxidation as a result of the large surface area of the supporting carbon nanotubes and the wide dispersion of the Pt and Ru nanoparticles. Compared with the Pt/MWNTs, the onset potential for methanol oxidation of the PtRu/MWNTs was significantly lower, and the ratio of the forward anodic peak current to the reverse anodic peak current during methanol oxidation was somewhat higher. The Pt45Ru55/MWNTs displayed the best electrocatalytic activity of all of the carbon-nanotube-supported Pt and PtRu catalysts.     

Technical electrodes catalyzed with PtRu on mesoporous ordered carbons for liquid direct methanol fuel cells

This paper presents the behavior of ordered mesoporous carbon (OMC)-supported catalysts as anodes for direct methanol fuel cells (DMFC), fed with an aqueous methanol solution. OMC samples were prepared by the nanocasting method from a polymerized furan resin using mesoporous silica as a template. Pt and PtRu nanoparticles were supported on OMC with high dispersion, the particle size being 2.4 nm at PtRu loading of 15 wt.%. The resulting catalysts were analyzed using carbon monoxide stripping voltammetry, cyclic voltammetry, and chronoamperometry in three-electrode experiments and recording cell voltage vs. current density curves in practical DMFC. It was found that PtRu-catalyzed technical electrodes exhibited good activity towards methanol electrooxidation in half-cell experiments under fuel-cell-relevant conditions. Specifically, Pt₈₅Ru₁₅/OMC catalyst showed the highest catalytic enhancement compared to Pt/OMC for the steady-state electrooxidation of methanol at 60 °C and 0.5 V, by a factor of 22 in 2-M MeOH solution. DMFC single cells yielded an open-circuit voltage of 0.625 V at 60 °C. Polarization curves indicate that DMFC with OMC-supported Pt₈₅Ru₁₅ catalyst at the anode exhibited the best performance.     

High electrochemical activity of Pt/C cathode modified with NH4HCO3 for direct methanol fuel cell

The electrochemical activity of Pt/C cathode for direct methanol fuel cell was improved by introducing NH₄HCO₃ to the catalyst layer as the pore-forming agent during preparation process of catalyst-coated membrane. SEM analysis revealed that NH₄HCO₃ contributed to the formation of additional porosity and the dispersion of the catalyst particles. The modified catalyst layer promoted the electrochemical and mass transport processes. It was suggested that the optimal weight ratio of the catalyst to NH₄HCO₃ was 2:3. As a result, the single cell exhibited a 21% increment in the peak power density at 50 °C, with a highest electrochemical surface area of 446 cm² mg_Pt^–1. However, an extremely high content of NH₄HCO₃ yielded discontinuous pathways for the electron transfer in the catalyst layer.     

PtRu/carbon nanotube nanocomposite synthesized in supercritical fluid: a novel electrocatalyst for direct methanol fuel cells

Platinum/ruthenium nanoparticles were decorated on carbon nanotubes (CNT) in supercritical carbon dioxide, and the nanocomposites were characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD). TEM images show that the particles size is in the range of 5-10 nm, and XRD patterns show a face-centered cubic crystal structure. Methanol electrooxidation in 1 M sulfuric acid electrolyte containing 2 M methanol were studied onPtRu/CNT (Pt, 4.1 wt%; Ru, 2.3 wt%; molar ratio approximately Pt/Ru = 45:55) catalysts using cyclic voltammetry, linear sweep voltammetry, chronoamperometry, and electrochemical impedance spectroscopy. All the electrochemical results show that PtRu/CNT catalysts exhibit high activity for methanol oxidation which resulted from the high surface area of carbon nanotubes and the nanostructure of platinum/ruthenium particles. Compared with Pt/CNT, the onset potential is much lower and the ratio of forward anodic peak current to reverse anodic peak current is much higher for methanol oxidation, which indicates the higher catalytic activity of PtRu/CNT. The presence of Ru with Pt accelerates the rate of methanol oxidation. The results demonstrated the feasibility of processing bimetallic catalysts in supercritical carbon dioxide for fuel cell applications.     

A novel Pt/Au/C cathode catalyst for direct methanol fuel cells with simultaneous methanol tolerance and oxygen promotion

A novel Pt/Au/C catalyst was prepared by depositing the Pt and Au nanoparticles on the carbon support. The synthesized catalysts were characterized by energy-dispersive X-ray (EDX) and transmission electron microscopy (TEM), and electrochemically analyzed for activity towards oxygen-reduction reaction and methanol oxidation reaction. EDX and TEM results reveal that Pt nanoparticles supported on carbon supports were separated by Au nanoparticles. The electrochemical analysis indicate that the novel catalyst showed the enhanced methanol tolerance while maintaining a high catalytic activity for the oxygen-reduction reaction, which could be attributed to the less methanol adsorption on Pt/Au/C catalyst.     

Surface modified Pt/C as a methanol tolerant oxygen reduction catalyst for direct methanol fuel cells

A new procedure has been successfully developed by which PtN_x/C is synthesized to enhance methanol tolerance while maintaining a high catalytic activity for the oxygen-reduction reaction (ORR). The nitrogen-modified Pt surface, which is prepared using a chelating agent followed by heat treatment, exhibits considerable selectivity toward the ORR in the presence of methanol. The high methanol tolerance could be attributed to the suppression of methanol adsorption resulting from the modification of the Pt surface with nitrogen. A direct methanol fuel-cell (DMFC) test showed that a power density of up to 120 m W cm⁻² was generated when PtN_x/C was used as the cathode catalyst (1 mg cm⁻²) in 6 M methanol and oxygen at 70 °C.     

Alachlor removal performance of Ti/Ru0.3Ti0.7O2 anodes prepared from ionic liquid solution

Journal of Solid State Electrochemistry - Electrochemical processes have a considerable impact on the treatment of contaminated water and wastewater, since water reuse is becoming increasingly...     

Tolerant cathode catalysts for direct methanol fuel cell

Effect of methanol on the reduction kinetics of oxygen on highly dispersed catalysts 60Pt/C (HiSPEC 9100), 40Pt/carbon nanotubes, and CoFe/carbon nanotubes for the cathode of a direct methanol-oxygen fuel cell was studied. It was shown that the CoFe/carbon nanotubes catalyst surpasses the platinum systems in tolerance to the alcohol. It was found that the tolerance of the cathode catalyst strongly affects the current–voltage characteristics of the fuel cell, which is the principal result of the study and constitutes its scientific novelty. The maximum power density of an alkaline methanol-oxygen fuel cell with nonplatinum cathode (260 mW cm^–2) exceeds the characteristics of similar fuel cells with platinum cathode catalysts, both obtained in the present study and described in the literature, which points to the practical importance of the study.     

Recent development of methanol electrooxidation catalysts for direct methanol fuel cell

Direct methanol fuel cells(DMFCs) are very promising power source for stationary and portable miniature electric appliances due to its high efficiency and low emissions of pollutants. As the key material, catalysts for both cathode and anode face several problems which hinder the commercialization of DMFCs.In this review, we mainly focus on anode catalysts of DMFCs. The process and mechanism of methanol electrooxidation on Pt and Pt-based catalysts in acidic medium have been introduced. The influences of size effect and morphology on electrocatalytic activity are discussed though whether there is a size effect in MOR catalyst is under debate. Besides, the non Pt catalysts are also listed to emphasize though Pt is still deemed as the indispensable element in anode catalyst of DMFCs in acidic medium. Different catalyst systems are compared to illustrate the level of research at present. Some debates need to be verified with experimental evidences.