Synthesis and characterization of semiconductor tin oxide thin films on glass substrate by sol–gel technique

In this study, synthesis and characterization of semiconductor tin oxide (SnO₂) thin films on glass substrate were systematically investigated by using sol–gel technique for gas sensing applications. Turbidity, pH values, wettability and rheological properties of solution were measured by turbidimeter, pH meter, contact angle goniometer and rheometer machines before coating process. The thermal, structural, microstructural and optical properties of the coatings and powders made from the sols were extensively characterized by using DTA-TG, FT-IR, XRD, SEM-EDS, refractometer and spectrophotometer. Four different solutions, including 6, 8, 10 and 14 mL methanol content, were prepared by sol–gel technique to determine solvent influence on microstructure and semiconducting properties of the thin films. Refractive indiceses, band gaps, absorbance and transmittance values of SnO₂ thin films, containing different methanol quantity, were determined and their variations depending on solvent content were obtained. It is concluded that solvent content influences microstructural and semiconducting properties of Sn based oxide thin films notably.     

Surface properties,adherence, and photocatalytic activity of sol–gel dip-coated TiO2–ZnO films on glass plates

In this study, TiO₂–ZnO nanostructured films prepared from different Ti/water mole ratios were deposited on glass plates by a sol–gel dip-coating method. The structural and surface properties, adherence, and photoactivity of synthesized TiO₂–ZnO coatings in methylene blue degradation were investigated. Among the as-prepared TiO₂–ZnO coatings from sols with different Ti/water mole ratios (1, 0.66, 0.5, and 0.4), the highest sol concentration (Ti/water mole ratio of 1) showed the highest methylene blue photodegradation of almost 80% after 400 min of UV irradiation. X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), Transmission electron microscopy (TEM), Energy-dispersive X-ray (EDX), and UV-vis diffuse reflectance spectra (DRS) confirmed that at high sol concentrations (Ti/water mole ratios of 1 and 0.66), a mixed phase of anatase and rutile is formed, whereas at a Ti/water mole ratio of 0.5, just pure rutile is formed. In detail, decreasing the sol concentration increases the cracks, degree of agglomeration, and the thickness of coatings. UV-vis DRS studies also confirm that decreasing the sol concentration in synthesized TiO₂–ZnO films leads to a shift in the absorption region of the coating to the UV region. Moreover, decreasing the sol concentration declines the coating adherence onto glass plates. TEM images of the TiO₂–ZnO coating synthesized from sol with a Ti/water mole ratio of 1 revealed the formation of ZnO nanorods around a spherical TiO₂, which indicates the presence of strong interaction between TiO₂ and ZnO nanoparticles. The TiO₂–ZnO coating synthesized from sol with a Ti/water mole ratio of 1 was then evaluated at different methylene blue concentrations, pH values, and number of coatings. After five consecutive runs, no significant decrease in the photodegradation efficiency was observed. Scanning electron microscopy (SEM) picture of used coating showed a smooth and stable layer without any detachment. Thermogravimetric analysis (TG) and sonication test confirmed thermal and mechanical stabilities of this coating as well.     

Effect of sol–gel hydrophobicity on the distribution and structure of different proteins in organically modified sol–gel thin films

Although the use of silica sol–gels for protein entrapment has been studied extensively our understanding of the interactions between the immobilization matrix and the entrapped biomolecules is still relatively poor. Non-invasive in situ spectroscopic characterization is a promising approach to gain a better understanding of the fundamentals governing sol–gel immobilization of biomolecules. This work describes the application of Fourier transform infrared (FTIR) microscopy to determine the influence of modifying the sol–gel hydrophobicity, by varying the content of the organically modified precursor propyltrimethoxysilane (PTMS), on the distribution and structure of three model proteins (lysozyme [EC 3.2.1.17], lipase [EC 3.1.1.3] and bovine serum albumin (BSA)) in silica sol–gel thin films. FTIR analysis of the overall immobilized protein positional distribution showed a Gaussian type distribution. FTIR microscopic mapping however, revealed that the spatial distribution of proteins was heterogeneous in the sol–gel thin films. When this positional information provided by FTIR microscopy was taken into account, areas of high protein concentration (clusters) were found and were not found to be homogeneously distributed. The shape of these clusters was found to depend on the type of protein entrapped, and in some cases on the composition of the sol–gel. Positional analysis of the distribution of the organically modified precursor PTMS in relation to the protein distribution was also conducted. The localized concentration of PTMS was found to positively correlate with the protein concentration in the case of lipase and negatively correlate in the case of lysozyme and BSA. These results indicate that lysozyme and BSA concentration was higher in areas of low hydrophobicity, while lipase concentration was higher in areas of high hydrophobicity within the sol–gel. Additionally, as determined by peak shape analysis of the amide I peak a higher PTMS content appeared to conserve protein structure in high concentration clusters for lipase. In contrast, lysozyme and BSA, appeared to retain their structure in high concentration clusters better at lower PTMS contents. A hypothesis speculating on the nature of the hydrophobic/hydrophilic interactions between the proteins and the sol–gel domains as the reason for these differences is presented.     

Wettability and photodegradation activity of sol–gel dip-coated zinc oxide films

The hydrophilic characteristics of zinc oxide combined with the electronic properties of this width band gap semi-conductor were used to produce transparent, anti fog and photocatalytic porous films by using a simple sol?Cgel dip-coating process. The observed values of contact angles (near to 10°) and calculated spreading coefficients (close to zero) indicate that sol?Cgel dip-coated ZnO porous films show excellent wettability. The photocatalytic behavior of these films measured from methylene blue degradation is dependent on the film thickness in agreement with wettability results; as the film thickness increases from 0.1?±?0.05 to 0.5?±?0.05 the photocatalytic reaction rate constant increases from 0.9?×?10^?3 to 5.5?×?10^?3 min^?1.     

Effect of silver incorporation on crystallization and microstructural properties of sol–gel derived titania thin films on glass

Titanium dioxide (TiO₂) thin films, with and without silver (Ag), were prepared on float glass via sol–gel processing. The float glass substrates were pre-coated with a silica-barrier layer prior to the deposition of TiO₂-based thin films. Silver nanoparticle incorporation into the TiO₂ matrix was achieved by thermal reduction of Ag ions dissolved in a titanium-n-butoxide (Ti[O(CH₂)₃CH₃]₄) based sol during calcination in air at 250, 450 and 650 °C. Thin films were characterized using glancing incidence X-ray diffraction, UV–visible spectroscopy, X-ray photoelectron spectroscopy, and Raman spectroscopy. The effects of Ag concentration and calcination temperature on microstructure and on chemical and physical properties of the thin films have been reported. The size and chemical state of Ag particles, as well as the phase characteristics of the titania matrix were strongly influenced by Ag concentration and calcination temperature. Results from this study can be utilized in both processing and structure-functional property optimization of sol–gel based Ag-TiO₂ thin films by aqueous routes.     

Influence of surfactant and annealing temperature on optical properties of sol–gel derived nano-crystalline TiO2 thin films

Titanium dioxide thin films have been synthesized by sol–gel spin coating technique on glass and silicon substrates with and without surfactant polyethylene glycol (PEG). XRD and SEM results confirm the presence of nano-crystalline (anatase) phase at an annealing temperature of 300 °C. The influence of surfactant and annealing temperature on optical properties of TiO₂ thin films has been studied. Optical constants and film thickness were estimated by Swanepoel's (envelope) method and by ellipsometric measurements in the visible spectral range. The optical transmittance and reflectance were found to decrease with an increase in PEG percentage. Refractive index of the films decreased and film thickness increased with the increase in percentage of surfactant. The refractive index of the un-doped TiO₂ films was estimated at different annealing temperatures and it has increased with the increasing annealing temperature. The optical band gap of pure TiO₂ films was estimated by Tauc's method at different annealing temperature.     

Surface sol–gel synthesis of silica films on polyimide substrate

Silica films were grown on polyimide substrate using surface sol–gel reaction, and the film growth process was characterized by ellipsometry, atomic force microscopy, and X-ray photoelectron spectroscopy. On the activated polyimide surface, silica film was grown by sequential immersion in SiCl₄ solution and H₂O. The thickness of silica films is linear with the depositing cycle, about 5.0 nm per cycle. The silica films present an island-like growth type and are not a strict equilibrium SiO₂ structure. Moreover, the result of the tensile test suggests that the silica films have a good adhesion to the polyimide substrate.     

ITO films on glass substrate by sol–gel technique: synthesis,characterization and optical properties

The present paper extensively demonstrates synthesis, characterization and optical properties of semiconductor indium tin oxide (ITO) thin films on glass substrate using sol–gel technique for gas sensor applications. Turbidity, pH values, wettability and rheological properties of the prepared solutions were measured to determine solution characteristics by turbidimeter, pH meter, contact angle goniometer and rheometer machines prior to coating process. Thermal, structural, microstructural, mechanical and optical properties of the coatings were characterized by differential thermal analysis–thermogravimetry (DTA/TG), fourier transform infrarared, X-ray diffraction (XRD), scanning electron microscopy, scratch tester, refractometer and spectrophotometer. Four different solutions were prepared by changing solvent concentration. Turbidity, pH, contact angle and viscosity values of the solutions were convenient for coating process. Glass substrates were coated using the solutions of InCl₃, SnCl₂, methanol and glacial acetic acid. The obtained gel films were dried at 300 °C for 10 min and subsequently heat-treated at 500 °C for 10 min in air. The oxide thin films were annealed at 600 °C for 60 min in air. DTA/TG results revealed that endothermic and exothermic reactions are observed at temperature between 70 and 560 °C due to solvent removal, combustion of carbon based materials and oxidation of Sn and In. The spectrum of ITO precursor film annealed at 500–600 °C shows an absence of absorption bands corresponding to organics and hydroxyls. In₂Sn₂O_7−x phase was dominantly found as well as SnO₂ with low intensity from XRD patterns. It was found that surface morphologies of the film change from coating island with homogeneous structures to regular surface and thinner film structures with increasing solvent concentration. The films prepared from the solutions with 8 mL methanol have better adhesion strength to the glass substrate among other coatings. Refractive index, thickness and band gap of ITO thin films were determined to be 1.3171, 0.625 μm and 3.67, respectively.     

Resistive switching behavior in amorphous and crystalline TiO2 thin films by sol–gel process

We present recent studies on amorphous and crystalline TiO₂ resistive switching nonvolatile memory devices. A chemical sol–gel process is demonstrated for preparing amorphous and crystalline TiO₂ thin films with different calcination temperature. Glass/SnO₂:F/TiO₂/Cu sandwich structures are fabricated and their current–voltage characteristics are examined. We found that the switching voltage goes from 4.8 to 3.5 V and the current compliance also drops from 10 to 1 mA when calcination temperatures increased. Smooth surface of TiO₂ thin films are also observed by XRD, AFM and XPS.     

Antireflective sol–gel TiO2 thin films for single crystal silicon and textured polycrystal silicon

In this paper, antireflective TiO₂ thin films have been prepared on single crystal silicon, and textured polycrystal silicon by sol–gel route using the dip-coating technique. The thickness and the refractive index of the films have been optimised to obtain low reflexion in the visible region, by controlling both the concentration of the titanium isopropoxide (Ti(ⁱOPr)₄), and the annealing temperature. We showed that the use of a TiO₂ single layer with a thickness of 64.5 nm, heat-treated at 450 or 300 °C, reduces the reflection on single crystal silicon at a level lower than 3% over the broadband spectral ranges 670–830 nm and 790–1010 nm, respectively. In order to broaden the spectral minimum reflectance as much as possible, we have proposed to texture polycrystal silicon wafers, and to coat these wafers by a TiO₂ single layer with a thickness of 73.4 nm. In this case, the reflectance has been reduced from 27 to 13% in the spectral range 460–1000 nm.     

Preparation and properties of VO2 thin films by a novel sol–gel process

Vanadium dioxide (VO₂) thin films were fabricated using a simple and novel sol–gel process in which V₂O₅ was used as the vanadium source; oxalic acid was used as the reducing agent; and polyvinyl alcohol was used as the film former to control the viscosity of the VO₂ precursor solution and bond vanadium ions. The microstructure and surface morphology of VO₂ films were studied by X-ray diffraction and scanning electron microscopy, respectively. The results showed that using polyvinyl alcohol forms porous nanostructure of VO₂ films with a uniform grain size of ~25 nm. The measured optical reflectance shows well-defined phase transition as observed by an increase of reflectance upon heating above the transition temperature from ~11 to ~30 % at 1,100 nm. Upon cooling, the expected hysteresis is observed.     

Microstructure and performance of AZO thin films prepared by sol–gel processing

Al-doped zinc oxide (AZO) films were prepared by a wet-chemical coating technique, their microstructure and crystal growth were characterized as a function of the single layer thickness. When similar final thicknesses are attained by more multiple subsequent coating-firing cycles, film porosity is reduced from over 14 to 2 %. Simultaneously the AZO crystallite size is increased from approximately 23 to 60 nm, a preferential c-axis oriented growth is observed. Different substrates (soda-lime glass, soda-lime glass with a SiO₂ barrier coating, borosilicate glass and alkali-free display glass) were used and the resulting AZO films were compared. It is found that the substrate composition primarily affects grain growth and subsequently the electrical performance of the AZO films.     

Influence of oxygen atmosphere on the photoluminescence properties of sol–gel derived ZrO2 thin films

Homogeneous and transparent ZrO₂ thin films were prepared by sol?Cgel dip coating method. The prepared ZrO₂ thin films were annealed in air and O₂ atmosphere at 500, 700 and 900?°C for 1, 5 and 10?h. X-Ray diffraction (XRD) pattern showed the formation of tetragonal phase with a change of stress in the films. Scanning electron microscope (SEM) revealed the nucleation and particle growth on the films. An average transmittance of >80?% (in UV?CVis region) was observed for all samples. The refractive index and direct energy band gap were found to vary as functions of annealing atmosphere, temperature and time. Photoluminescence (PL) revealed an intense emission peak at 379?nm weak emission peaks at 294, 586 and 754?nm. An enhancement of PL intensity was observed in films annealed in O₂ atmosphere. This is due to reconstruction of zirconium nanocrystals interfaces, which help passivate the non-radiative defects. At 900?°C, oxygen atoms react with Zr easily at the interface and destroy the interface states acting as emission centres and quench the PL intensity of the film. The enhancement of the luminescence properties of ZrO₂ by the passivation of non radiative defects presents in the films make it suitable for gas sensors development, tuneable lasers and compact disc (CD) read-heads.     

Deposition of silica thin films formed by sol–gel method

Deposition of silica thin films on silicon wafer was investigated by in situ mass measurements with a microbalance configured for dip coating. Mass change was recorded with respect to deposition time when the substrate was fully immersed in the silica sol. Mass gain during deposition was higher than predicted from monolayer coverage of silica nano particles. This implied that deposition was facilitated by gelling of the nanoparticles on the substrate. The rate of deposition was enhanced by increasing the particle concentration in the sol and by decreasing the particle size from 12 to 5 nm. Increasing the salt concentration of the silica sol at constant pH enhanced the deposition of the silica particles. Reducing the pH of the sol from 10 to 6 decreased the deposition rate due to aggregation of the primary silica particles.     

Preparation of nanostructured titania thin films by sol–gel technology

This study is concerned with the preparation of hydrolytically active heteroligand complex [Ti(OC₄H₉)_3.61(O₂C₅H₇)_0.39] from titanium butoxide and acetylacetone and with the gel formation kinetics in a solution of this complex upon hydrolysis and polycondensation. Single-layer and double-layer thin films of a solution of this precursor were coated on polished silicon substrates using the dip-coating method. The crystallization of nanostructured titania films during the heat treatment of these xerogel coatings was studied using various protocols; the anatase–rutile phase transition temperature was found to depend on the film thickness. The effects of the precursor solution viscosity on the film thickness and crystallite size were determined.