On-line monitoring of all-acrylic emulsion polymerization reactors by Raman spectroscopy

Fourier Transform Raman spectroscopy was used as an on-line sensor in order to monitor high solids content (50 wt%) n-BA/MMA emulsion copolymerization reactions. Due to the similarity of the chemical structure of the monomers, no separate bands could be detected for each monomer, and therefore a multivariate calibration technique was required (Partial Least Squares Regression, PLSR). Using experimental data from several semi-batch reactions independent PLSR models were built for the solids content, cumulative copolymer composition and unreacted amounts of n-BA and MMA. Those models were experimentally validated by monitoring reactions not used for calibration. It is demonstrated that FT-Raman spectroscopy can be successfully applied to on-line monitor emulsion polymerization reactors. This technique also shows a high potential for process control purposes because independent information about several molecular properties can be obtained from a single apparatus.     

Kinetic study of the solution polymerization of methacrylamide initiated with potassium persulfate using in situ Raman spectroscopy and band‐target entropy minimization

In this paper, the use of in situ Raman spectroscopy together with a novel multivariate data analysis method, band‐target entropy minimization (BTEM), is discussed to monitor the solution polymerization of methacrylamide in aqueous medium. Although FTIR spectroscopy is a more popular spectroscopic technique for polymer characterization and in situ polymerization monitoring, Raman spectroscopy is selected over FTIR in the current study. This is because water has very strong and broad infrared absorption bands and thus masks most of the other infrared signals contributed from monomer and polymer. On the contrary, water has very weak Raman scattering and thus it does not interfere the other Raman signals. The polymerization was initiated with potassium persulfate (KPS). A series of experiments were carried out varying initial monomer concentration, initial KPS concentration, and polymerization temperature. In situ Raman spectroscopy was used to monitor the polymerizing mixture and measure the compositions. The collected reaction spectra were subjected to BTEM to elucidate the pure component spectra, and then determine the conversion of monomer. The conversion data was then used to obtain kinetic parameters for the polymerization. The rate of consumption of monomers was found to follow the expression R = k_eff [I]^0.55[M]^1.41. The activation energy of the system was estimated at 121 kJ/mol. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5697–5704, 2007     

Chemical analysis of acoustically levitated drops by Raman spectroscopy

An experimental apparatus combining Raman spectroscopy with acoustic levitation, Raman acoustic levitation spectroscopy (RALS), is investigated in the field of physical and chemical analytics. Whereas acoustic levitation enables the contactless handling of microsized samples, Raman spectroscopy offers the advantage of a noninvasive method without complex sample preparation. After carrying out some systematic tests to probe the sensitivity of the technique to drop size, shape, and position, RALS has been successfully applied in monitoring sample dilution and preconcentration, evaporation, crystallization, an acid–base reaction, and analytes in a surface-enhanced Raman spectroscopy colloidal suspension. Figure We have systematically investigated the analytical potential of Raman spectroscopy of samples in acoustically levitated drops.     

Pressure-induced polymerization of diiodobutadiyne in assembled cocrystals

Diiodobutadiyne forms cocrystals with bis(pyridyl)oxalamides in which the diyne alignment is near the ideal parameters for topochemical polymerization to the ordered conjugated polymer, poly(diiododiacetylene) (PIDA). Nonetheless, previous efforts to induce polymerization in these samples via heat or irradiation were unsuccessful. We report here the successful ordered polymerization of diiodobutadiyne in these cocrystals, by subjecting them to high external pressure (0.3-10 GPa). At the lower end of the pressure range, the samples contain primarily monomer, as demonstrated by X-ray diffraction studies, but some polymerization does occur, leading to a pronounced color change from colorless to blue and to the development of intense Raman peaks at 962, 1394, and 2055 cm-1, corresponding to the poly(diacetylene). At higher pressures, the samples turn black and contain primarily polymer, as determined by solid-state NMR and Raman spectroscopy. Both density functional theory calculations (B3LYP/LanL2DZ) and comparisons to authentic samples of PIDA have confirmed the data analysis.     

Synthesis of spherical microcapsules by photopolymerization in aerosols

 The preparation of polymer microcapsules of well defined size in the range of 10–50 μm with different shell thickness to core diameter ratios is described. An aerosol of monodisperse droplets of a homogeneous ternary liquid system which contained a hydrophobic component and a hydrophilic component dissolved in a high-volatile mutual solvent, was produced by dispersing with a vibrating-orifice aerosol generator. After the evaporation of the solvent in a nitrogen atmosphere the particles demix and form a two-phase droplet of core-shell type. These droplets were illuminated with UV light and polymerized to highly monodisperse microcapsules with a solid polymer shell and a liquid core. The properties of the resulting particles (size, size distribution, shell thickness, shape and surface characteristics) were investigated by scanning electron microscopy, Raman spectroscopy on single optically levitated particles, and confocal Raman micro spectroscopy. The microcapsules were highly monodisperse and have spherical shape. Received: 24 July 1996 Accepted: 29 August 1996     

Electroreductive polymerization of trans-[RuCl 2(vpy) 4] on Nd-Fe-B magnets: electrochemical impedance spectroscopy interpretation, Raman spectroscopy, X-ray photoelectron spectroscopy and scanning electron microscopy analysis

The electropolymerization of trans-[RuCl₂(vpy)₄] (vpy=4-vinylpyridine) monomer on Nd-Fe-B magnets was studied by electrochemical impedance spectroscopy (EIS). Impedance diagrams obtained during the polymerization process were used to monitor film formation. The EIS results gave insight into the electrochemical phenomena occurring at the magnet surface as the polymerization process progressed. The film structure and morphology were also studied by X-ray photoelectron spectroscopy, scanning electron microscopy and Raman spectroscopy. The Raman spectroscopy results showed that the polymerization takes place at the vinyl groups of the monomer and also that the redox polymer structure is very similar to that of the monomer. The ratio of the intensity of the XPS peaks for fluorine (from the electrolyte PF₆ ^–) and ruthenium present in the film showed that the polymer on Nd-Fe-B contained an equal proportion of Ru²⁺ and Ru³⁺, indicating that part of the film is positively charged, i.e. {[RuCl₂(vpy)₄]⁺} _n .     

Radiation induced polymerization of isoprene: A spectroscopic study

Isoprene polymerizes under the action of γ-radiation from a ⁶⁰Co source yielding a low molecular weight polyisoprene which remains soluble in the unreacted monomer. The electronic absorption spectrum of polyisoprene oligomer in isoprene monomer has been explained using squalene, a polyisoprene hexamer, as model compound. The radiation chemical yield for polyisoprene formation has been estimated from both gravimetric and spectrophotometric data pertaining the amount of polymer formed. An average G value of 35 molecules/100 eV has been determined suggesting that the polymerization mechanism involves free radicals. The chemical structure of the resulting polyisoprene radio-oligomer has been determined by FT-IR spectroscopy and found identical to that of a reference polyisoprene sample prepared by a chemically-initiated free radical polymerization process. The structure determination by FT-IR spectroscopy has been reported in detail.     

Polymerization contraction of light-cured composite resins containing silica/polymethylmethacrylate bonded microstructured networks

The adsorption of methylmethacrylate polymer at silica/methylmethacrylate interfaces was determined to provide microstructured networks whose structural characteristics were determined to be controlled by the amount of polymer initially supplied to the system. First, the microstructure was investigated by determining as a function of the amount of polymer (i) the shrinking rate due to evaporation of the methylmethacrylate monomer, (ii) the rate of sedimentation of the silica/polymer complexes in the methylmethacrylate monomer, and (iii) the height of the sediment in the long term. These different characteristics were found to be strongly correlated. Second, the sedimentation characteristics were determined as a function of the amount of polymer initially supplied to the dispersion of the same silica/polymer system in the ethylene glycol dimethacrylate monomer. Then the rate of the polymerization contraction during light-curing of the resin was determined for the sediment recovered after centrifugation. The slowest polymerization contraction and the smallest contraction were obtained with the filler/polymer/resin system composed of aggregates of medium porosity and size.     

Controlled preparation of core–shell polystyrene/polypyrrole nanocomposite particles by a swelling–diffusion–interfacial polymerization method

Polystyrene/polypyrrole (PS/PPy) core–shell nanocomposite particles with uniform and tailored morphology have been successfully synthesized using the “naked” PS particulate substrate with the aid of a proposed strategy, the so-called swelling–diffusion–interfacial polymerization method. After initially forming pyrrole-swollen PS particles, diffusion of the monomer toward the aqueous phase was controlled through the addition of hydrochloric acid, eventually leading to its polymerization on the substrate particle surface. This process allows the nanocomposite particles to possess uniform and intact PPy overlayer and affords much more effective control over the structure and morphology of the resultant nanocomposites by simply changing the PS/pyrrole weight ratio or the addition amount of the doping acid. In particular, the nanocomposite particles with a thin, uniform, and intact PPy overlayer and their corresponding PPy hollow particles were obtained at a low addition amount of pyrrole. The resultant nanocomposite particles have been extensively characterized using scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, Raman spectroscopy, and thermogravimetry.     

Inorganic-Organic Cross-Linking in UV Curable Hard Coats Based Upon Vinyltriethoxysilane-Tetraethoxysilane-Polyfunctional Acrylate Hybrid Polymers: A Raman Spectroscopic Study

Hydrolysis, polycondensation and UV-induced radical polymerization processes in binary and ternary mixtures of vinyltriethoxysilane (VTEOS), tetraethoxysilane (TEOS), and several polyfunctional acrylates as reactive diluents were studied by means of FT-Raman and confocal micro-Raman spectroscopy. The study comprises measurements on sols, gels, xerogels, and thin films applied on top of glass slides and polymeric substrates. Characteristic Raman bands are utilized to gain information about the structural evolution, inorganic network connectivity, and organic cross-linking reactions. Supplementary, ²⁹Si-NMR spectroscopic data are considered and correlated with Raman data. Structure-property correlations based on spectroscopic and mechanical data are outlined and discussed. It is demonstrated that thin hybrid polymer films may be studied in-situ by means of confocal micro-Raman spectroscopy.     

Anionic synthesis of well-defined polymer blends by controlled chain-transfer reactions

The scope and limitations of controlled chain transfer reactions in living anionic polymerization have been investigated. In contrast to the random nature of normal chain transfer reactions, this procedure first effects controlled living anionic polymerization followed by addition of a stoichiometric amount of suitable chain transfer agent when the monomer has been completely consumed. The resulting anionic species is then used to initiated polymerization of a second monomer charge with the same monomer or with a different monomer. A variety of hydrocarbon acids and amine compounds with pKa values in the range of 30–40 have been evaluated as chain transfer agents in the presence and absence of coordinating ligands. Efficient chain transfer to poly(styryl)lithium has been observed using 1,1-diphenylpropane. Reinitiation efficiency to both styrene and butadiene monomer was quantitative and controlled blends of different molecular weight polystyrenes or blends of polystyrene with polybutadiene have been prepared. The use of these chain transfer reactions to prepare functionalized polymers has also been investigated.     

Factors affecting the synthesis of polymeric nanostructures from template assisted admicellar polymerization

Template assisted admicellar polymerization (TAAP) utilizes a surfactant layer adsorbed on a surface to localize a monomer to the surface prior to polymerization of the monomer. Nanostructures are formed by restricting adsorption to the uncovered sites of an already-templated surface, in this case, to the interstitial sites between adsorbed latex spheres. This work studies the factors affecting the synthesis of polymeric nanostructures from TAAP for three different monomers, aniline, pyrrole, and methyl methacrylate, and three different surfaces, highly ordered pyrolytic graphite (HOPG), gold, and SiO2. Among the parameters discussed are the effects of monomer and surfactant concentration, surfactant chain length, polymerization time and temperature, and solution ionic strength. Control of the aforementioned parameters allows some control over the nanostructure morphology. Polymer nanopillars, nanorings, honeycombs, and "honeytubes" have been synthesized. Important conclusions regarding the conditions favoring admicellar polymerization relative to polymerization in solution are drawn from the experimental results as well. Sample characterization includes scanning electron microscopy (SEM), Raman spectroscopy, and alternating current (ac) impedance measurements.     

Spectroscopic study of solid-state photoreaction in organic crystal: Photopolymerization of dimethyl ester of α,α′-dicyano-p-phenylenediacrylic acid and diethyl ester of p-phenylenediacrylic acid

Raman spectroscopy has been used to study solid-state photopolymerization reactions in dimethyl ester of α,α′-dicyano-p-phenylenediacrylic acid (p-CPAMe) and diethyl ester of p-phenylenediacrylic acid (p-PDAEt). The reactants and products were characterized by infrared and Raman spectroscopy. Excitation and emission spectra suggest that in p-CPAMe exciton–phonon coupling is strong, but in the other monomer it is very weak. Raman phonon spectroscopic study reveal that in both the samples the reaction mechanism is homogeneous in the initial stages. However, in the later stages the reaction becomes heterogeneous in p-PDAEt. In p-CPAMe the lattice becomes disordered with the progress of polymerization and finally becomes amorphous whereas in p-PDAEt the lattice remains highly ordered. © 1992 John Wiley & Sons, Inc.     

低相对分子质量苯乙烯-马来酸酐交替共聚物的合成

将引发剂偶氮二异丁腈(AIBN)、共聚单体苯乙烯(St)和马来酸酐(MA)溶解于甲苯中,采用沉淀聚合法合成苯乙烯-马来酸酐共聚物(SMA).分别研究了反应温度、引发剂用量、反应时间、单体配比和单体浓度对聚合物得率和酸酐含量的影响.采用正交实验确定最优反应条件为:单体浓度20%,单体物质的量比为1∶1,引发剂用量为0.60%,反应温度为86℃,反应时间2h,产物得率为86.86%,酸酐含量为50.28%.并利用傅里叶变换红外光谱(FTIR)、核磁共振碳谱(~(13)C NMR)、凝胶渗透色谱(GPC)和热分析法分别研究聚合物的分子结构、相对分子质量及相对分子质量分布和热稳定性.结果表明产物是苯乙烯-马来酸酐交替共聚物,相对分子质量分布较窄,具有良好的热稳定性.     

Polystyrene/poly(butyl acrylate) dispersions having N-methylol Groups. A spectroscopic study

Polystyrene/poly(butyl acrylate) dispersion with N-methylol groups were prepared through two - steps semi continuous emulsion polymerization, where N-methylol acrylamide (NMA) was used as a functional monomer. A high content of insoluble portions depending on the NMA dosing during polymerization was found in films casted from such dispersions. The crosslinking reactions between methylol groups during polymerization were assumed. Attenuated total reflectance Fourier transform infrared spectroscopy was used to study changes in films prepared from the functionalized and unfunctionalized dispersions. Comparison of the spectra of as-dried films and heat- treated films suggests the occurrence of post-polymerization crosslinking.     

High Throughput Multidimensional Kinetic Screening in Continuous Flow Reactors

An automated high throughput multidimensional reaction screening platform based on an inline Fourier-transform infrared spectroscopy is presented. By combining flow chemistry, machine automation and inline analysis, the platform is able to screen reactions in multidimensions (residence time, monomer concentration, degree of polymerization, reaction temperature and monomer conversion) rapidly and efficiently way. Kinetic data libraries associated with high data precision (absolute error <4 %), high reproducibility and high data density are built with ease from the platform. To test the method, we screened the reversible addition-fragmentation chain transfer polymerization of methyl acrylate in unmatched detail, and the ring opening metathesis polymerization of methyl-5-norbornene-2-carboxylate. The method we introduce is a key step in providing “big data” for data driven research in the future, and already at present allows for precise prediction of reaction outcomes within the high-dimensional chemical parameter space that is screened.     

Radio-frequency gas-discharge polymerization of ethylene and acetylene

The results of an experimental study of ethylene and acetylene polymerizations under conditions of high-frequency gas-discharge plasma are described. As established by mass spectroscopy, polymerization of ethylene in a plasma is accompanied by partial dissociation to hydrogen and acetylene which in turn polymerizes. When acetylene is used as monomer, its polymerization is rapid and is not accompanied by dissociation or other side reactions. Acetylene polymerization proceeds entirely in the gas phase to give a dispersed amorphous product with a stoichiometric C:H = 1:1.     

Comparing near infrared and Raman spectroscopy for on-line monitoring of emulsion copolymerization reactions

In this work, Raman and Near InfraRed (NIR) spectroscopies are evaluated for the monitoring of different semicontinuous emulsion homo- and co-polymerization reactions. Important process variables, namely monomer concentrations and average particle sizes, were monitored by both techniques under realistic conditions that would be found in an industrial environment (e.g. low signal/noise ratio, probe placed in the reaction medium). Results suggest that Raman and NIR are suitable for on-line monitoring of emulsion polymerization reactions and that the success of their application is mainly related to representative calibration models used for the estimation of the properties of interest.     

Ring-opening polymerization of ε-caprolactone by lithium piperazinyl-aminephenolate complexes: synthesis, characterization and kinetic studies

A series of lithium complexes were prepared from 2(N-piperazinyl-N'-methyl)-2-methylene-4-R'-6-R-phenols ([ONN](RR')) and characterized through elemental analysis, (1)H and (13)C{(1)H} NMR spectroscopy, and X-ray crystallography. Treatment of the ligands with n-butyllithium afforded {Li[ONN](RR')}(3) [R = Me, R' = (t)Bu, (1); R = R' = (t)Bu (2); R = R' = (t)Am, (3), (t)Am = C(CH(3))(2)CH(2)CH(3)], with trimetallic structures in the solid-state as shown by single-crystal X-ray diffraction. The reactivity of these complexes in the ring-opening polymerization of ε-caprolactone (ε-CL), as well as the influences of monomer concentration, monomer/Li molar ratio, polymerization temperature and time, was studied. Rates of polymerization were first order with respect to both monomer and lithium concentrations, and activation energies for the reactions were determined. MALDI-TOF MS analysis revealed that transesterification had occurred during the polymerization.