Influence of Reactive Compatibilization on the Morphology of Polypropylene/Polystyrene Blends

To study the efficiency of different mechanisms for reactive compatibilization of polypropylene/polystyrene blends (PP/PS blends), main chain or terminal-functionalized PP and terminal-functionalized PS have been synthesized by different methods. While the in-situ block and graft copolymer formation results in finer phase morphologies compared to the corresponding non-reactive blends, the morphology development in the ternary blend system PP/PS + HBP (hyperbranched polymer) is a very complex process. HBP with carboxylic acid end groups reacts preferably with the reactive sites of the oxazoline functionalized PS (PS-Ox) and locates mainly within the dispersed PS-Ox phase. A bimodal size distribution of the PS-Ox particles within the oxazoline modified PP (PP-Ox) matrix phase is observed with big PS-Ox particles (containing the HBP as dispersed phase) and small PS-Ox particles similar in size to the unimodal distributed particles in the non-reactive PP-Ox/PS-Ox blends. Factors influencing the morphology are discussed.     

Study on In-Situ Compatibilization of the PP/PA6 Blends in Twin Screw Extruders

The in-situ compatibilization of PP/PA6 blend was studied in a twin screw extruder. The maleic anhydride (MA) content, peroxide concentration, shear rate and feeding order were among the variables investigated. Degree of grafting of samples collected prior to feeding of PA6 into the extruder was measured using titration combined with FTIR technique. From the SEM results it was found that the increasing of initial MA concentration led to larger PA particle size which could be related to secondary reactions between excess MA and PA. The melt linear viscoelastic measurements performed on the blend samples and the obtained relaxation time spectra showed shorter form relaxation time and interfacial relaxation time for one-step compatibilized sample compared to the sample prepared by the two-step method with the same degree of grafting. This was attributed to the stronger interfacial interaction of the one-step compatibilized blend samples which could be resulted from greater efficiency of grafting and/or compatibilization. These results were supported by SEM results which showed smaller particle size for the one-step compatibilized samples. It was demonstrated that melt linear viscoelastic measurement could provide a great insight into understanding the compatibilization process in twin screw extruder.     

The Effect of the Compatibilization Route of PA/PO Blends on the Physico-chemical Phenomena Developing Along a Twin-screw Extruder

The effect of the compatibilization method (ex-situ, in-situ, cross linking) on the chemical conversion, morphological and rheological evolution of polyamide/polyolefin blends along a twin screw extruder is investigated. For this purpose, samples were quickly collected from the extruder at specific barrel locations, quenched and subsequently characterized off-line. While significant changes occur very quickly in the melting zone for the ex-situ and in-situ routes, changes of the cross linking system could be detected along all the extruder. Correlations between chemical conversion, particle size and linear viscoelastic response could be established.     

Phase Transitions of Polyamide 6/Polyurethane Blends Compatibilized by Copolyurethaneamides

Blends obtained from polyamide 6 and a thermoplastic polyurethane compatibilized by diblock copolyurethaneamides were investigated by means of DMTA and DSC. The blends were prepared by compounding in a Brabender mixer. The compatibilizer affected the glass transition temperature of the amorphous phase of the blends. The non-isothermal crystallization temperature of the polyamide phase was lowered in the presence of the polyurethane and the copolyurethaneamide. This revised version was published online in August 2006 with corrections to the Cover Date.     

Reactive Compatibilization of Polyethylene/Ground Tire Rubber Inhomogeneous Blends via Interactions of Pre-Functionalized Polymers in Interface

Summary: Reactive compatibilization of recycled low- or high-density polyethylenes (LDPE and HDPE, respectively) and ground tire rubber (GTR) via chemical interactions of pre-functionalized components in their blend interface has been carried out. Polyethylene component was functionalized with maleic anhydride (MAH) as well as the rubber component was modified via functionalization with MAH or acrylamide (AAm) using chemically or irradiation (γ-rays) induced grafting techniques. The grafting degree and molecular mass distribution of the functionalized polymers have been measured via FTIR and Size Exclusion Chromatography (SEC) analyses, respectively. Thermoplastic elastomer (TPE) materials based on synthesized reactive polyethylenes and GTR as well as ethylene-propylene-diene rubber, EPDM were prepared by dynamic vulcanization of the rubber phase inside thermoplastic (polyethylene) matrix and their phase structure, and main properties have been studied using DSC and mechanical testing. As a final result, the high performance TPE with improved mechanical properties have been developed.     

PP-g-(GMA-co-St)对PA6/PC共混物的反应增容作用

用红外、扫描电镜、熔体流动速率和力学性能等测试方法,研究了甲基丙烯酸缩水甘油酯(GMA)和苯乙烯(St)多单体熔融接枝聚丙烯[PP-g-(GMA-co-St)]对PA6/PC共混物的反应增容作用.研究结果表明,在熔融共混过程中,PP-g-(GMA-co-St)中的环氧基与PA6的端氨基及PC的端羟基原位生成的接枝共聚物有效地降低了共混物相间的界面张力,明显提高了共混物相界面的粘着力.少量的PP-g-(GMA-co-St)就能使PA6和PC的相容性得到显著改善.当PP-g-(GMA-co-St)的质量分数为10%时,共混物分散相的相区尺寸细化到0.2μm,其力学性能也有较大提高.PA6/PC/PP-g-(GMA-co-St)共混物的力学性能均衡,达到了弹性体增韧体系难以达到的效果.即使PP-g-(GMA-co-St)组分含量为20%时,共混物仍能保持较好的力学性能,特别是在共混物的韧性得以提高的同时,其强度和伸长率也提高.     

HIPS／PP熔融反应共混及其动态力学性质

研究了高抗冲聚苯乙烯（HIPS）／聚丙烯（PP）共混物在过氧化二异丙苯（DCP）存在下的熔融反应过程及其动态力学性质．HIPS在DCP存在下以聚苯乙烯（PS）的降解为主，伴随着聚丁二烯（PB）的交联和接枝，PP在DCP存在下以降解为主，HIPS／PP在DCP存在下以PP同HIPS的反应接枝为主，这种原位生成的增容剂显著地改善了HIPS／PP两组份间的相容性，其分子运动特征较前两者发生明显变化，PS的Tg下降，PB和PP的Tg升高．     

Rheological Study Bringing New Insights into PET/PC Reactive Blends

Summary: Extruded poly(ethylene terephthalate)/polycarbonate (PET/PC) blends, with/without cobalt catalyst and at different polymer ratios, were prepared. Rheological behaviour was discussed in terms of storage (G′) and loss (G″) moduli, loss tangent (Tan δ) and viscosity (η). Both G′ and G″ increased as a function of frequency for all blends. PET was the matrix in the blends with 80 and 50 wt% of polyester but in the PC rich-blend an inversion was observed. In all cases, lower Tan δ values were achieved at high frequencies. The viscosity behaviour showed a catalyst dependency. PET dictated the rheological properties of the blends without catalyst whereas PC governed blends with catalyst. Alcoholysis and acidolysis reactions plus a transesterification reaction occurred on the interface was dependent on the matrix component. These reactions seem to occur at higher extent in blends in which PET is the matrix but the inverse happened in the PC rich-blend.     

Connecting Linear Polymers Molecular Structure to Viscoelastic Properties and Melt Flow Index

A modeling pathway and software tool for linking entangled linear polymer molecular properties to linear viscoelasticity and melt index (MI) values is presented. A reptation model links molecular properties to the flow curve, and then, an ANSYS Polyflow model calculates MI values based on the flow curve predicted. The method is thoroughly tested and validated for uni‐ and bimodal, low‐ and high‐density polyethylene grades. An overall accuracy level in the range of 90% on average is exhibited, considering both model prediction steps: (i) molecular weight distribution to flow curve and (ii) flow curve to MI.

     

High-Toughness Poly(lactic Acid)/Starch Blends Prepared through Reactive Blending Plasticization and Compatibilization

In this study, poly(lactic acid) (PLA)/starch blends were prepared through reactive melt blending by using PLA and starch as raw materials and vegetable oil polyols, polyethylene glycol (PEG), and citric acid (CA) as additives. The effects of CA and PEG on the toughness of PLA/starch blends were analyzed using a mechanical performance test, scanning electron microscope analysis, differential scanning calorimetry, Fourier-transform infrared spectroscopy, X-ray diffraction, rheological analysis, and hydrophilicity test. Results showed that the elongation at break and impact strength of the PLA/premixed starch (PSt)/PEG/CA blend were 140.51% and 3.56 kJ·m⁻², which were 13.4 and 1.8 times higher than those of pure PLA, respectively. The essence of the improvement in the toughness of the PLA/PSt/PEG/CA blend was the esterification reaction among CA, PEG, and starch. During the melt-blending process, the CA with abundant carboxyl groups reacted in the amorphous region of the starch. The shape and crystal form of the starch did not change, but the surface activity of the starch improved and consequently increased the adhesion between starch and PLA. As a plasticizer for PLA and starch, PEG effectively enhanced the mobility of the molecular chains. After PEG was dispersed, it participated in the esterification reaction of CA and starch at the interface and formed a branched/crosslinked copolymer that was embedded in the interface of PLA and starch. This copolymer further improved the compatibility of the PLA/starch blends. PEGs with small molecules and CA were used as compatibilizers to reduce the effect on PLA biodegradability. The esterification reaction on the starch surface improved the compatibilization and toughness of the PLA/starch blend materials and broadens their application prospects in the fields of medicine and high-fill packaging.     

侧链液晶离聚物对PA1010/PP共混体系的增容作用

将聚酰胺（PA1010）、聚丙烯（PP）和热致型侧链液晶离聚物（SLCI）进行熔融共混，采用FTIR，SEM，DSC，WAXD研究测定了共混物中的相互作用，用形态结构，热行为和结晶行为，系统地研究了SLCI对PA101／PP共混物的增容作用。结果表明，SLCI有效地改善了PA1010／PP共混物的形态结构，增强了PA1010与PP链间的相互作用，使PA1010／PP熔点升高，结晶度提高。     

SEP对PP/PS共混物的增容作用

研究了苯乙烯 -乙烯 /丙烯二嵌段共聚物 (SEP)对聚丙烯 /聚苯乙烯 (PP/PS)共混物的形态和力学性能的影响。结果表明 ,SEP在PP/PS共混物中作为增容剂 ,降低了分散相的聚结 ,减小了分散相的平均粒子尺寸 ,大大改变了共混物的形态 ,提高了共混物的力学性能 ,对PP/PS( 2 0 /80 )共混物的增容作用较为显著     

Dynamic Mechanical Thermal Analysis of Polyamide 6/Biopol Blends

The temperature dependence investigated by means of DMTA of dynamic storage modulusE′, dynamic loss modulus E″ and loss tangent tgδ of blends obtained from polyamide 6 and poly(β-hydroxybutyrate-co-β-hydroxyvalerate) (Biopol D600G) indicated, that the dynamic mechanical properties of the blends containing up to 40% Biopol D600G are governed by the properties of polyamide 6. First at the 50% Biopol D600G content in the blend the transitions of the Biopol phase become visible and dominant. The shifts of the loss modulus maxima of the blends might indicate some interactions between the blend components in the amorphous phase. This revised version was published online in August 2006 with corrections to the Cover Date.     

Compatibilization of Poly(Lactic Acid) (PLA)/Plasticized Cellulose Acetate Extruded Blends through the Addition of Reactively Extruded Comb Copolymers

In the perspective of producing a rigid renewable and environmentally friendly rigid packaging material, two comb-like copolymers of cellulose acetate (AC) and oligo(lactic acid) OLA, feeding different percentages of oligo(lactic acid) segments, were prepared by chemical synthesis in solvent or reactive extrusion in the melt, using a diepoxide as the coupling agent and were used as compatibilizers for poly(lactic acid)/plasticized cellulose acetate PLA/pAC blends. The blends were extruded at 230 °C or 197 °C and a similar compatibilizing behavior was observed for the different compatibilizers. The compatibilizer C1 containing 80 wt% of AC and 14 wt% of OLA resulted effective in compatibilization and it was easily obtained by reactive extrusion. Considering these results, different PLAX/pAC(100-X) compounds containing C1 as the compatibilizer were prepared by extrusion at 197 °C and tested in terms of their tensile and impact properties. Reference materials were the uncompatibilized corresponding blend (PLAX/pAC(100-X)) and the blend of PLA, at the same wt%, with C1. Significant increase in Young’s modulus and tensile strength were observed in the compatibilized blends, in dependence of their morphologic features, suggesting the achievement of an improved interfacial adhesion thanks to the occurred compatibilization.     

DSC Studies on Melting and Crystallization of Polyamide 6/Biopol Blends

Blends obtained from Biopol D600G and polyamide 6 reveal in DSC investigations multiphase structure with a distinct crystalline polyamide 6 phase. Due to rapid crystallization of the polyamide 6 the crystallization of the Biopol D600G is retarded. The grade of crystallization of Biopol D600G is lower in the blends than in the pure state, as calculated from the melting enthalpies. Crystallization of polyamide 6 in the blends is faster and results in increasing of the grade of crystallization of polyamide 6 phase comparing to the unblended component. This revised version was published online in August 2006 with corrections to the Cover Date.     

PVA/HDPE/HDPE-g-MAH共混物的相形貌与动态流变性能

采用熔融共混法制备了聚乙烯醇(PVA)/高密度聚乙烯(HDPE)共混物,引入马来酸酐接枝高密度聚乙烯(HDPE-g-MAH)对体系进行增容。利用SEM、小振幅震荡剪切、溶剂提取、拉伸测试考察组成和增容剂含量对共混物相形貌、动态流变性质、相连续性和力学性能的影响。结果表明,当HDPE质量分数达到20%~30%时,PVA/HDPE/HDPE-g-MAH共混物呈现接近共连续的结构;储能模量-频率图中观察到较为明显的第二平台;PVA相的连续度达到98%;共混物的断裂伸长率由5%显著提高到25%左右。另外,当HDPE-g-MAH的含量增大时,共混物的相界面变得模糊,力学性能也随之提高。     

Morphology of reactive PP/PS blends with hyperbranched polymers

To study the efficiency of different mechanism for reactive compatibilization of polypropylene/polystyrene (PP/PS) blends main chain or terminal functionalized PP and terminal functionalized PS have been synthesized by different methods. While the in-situ block and graft copolymer formation results in finer phase morphologies compared to the corresponding non-reactive blends, the morphology development in the ternary blend system PP/PS + HBP (hyperbranched polymer) is a very complex process. HBP with carboxylic acid endgroups reacts preferably with the reactive sites of the oxazoline functionalized PS (PS-Ox) and locates mainly within the dispersed PS-Ox phase. A bimodal size distribution of the PS-Ox particles within the oxazoline modified PP (PP-Ox) matrix phase is observed with big PS-Ox particles (containing the HBP as dispersed phase) and small PS-Ox particles similar in size like the unimodal distributed particles in the non-reactive PP-Ox/PS-Ox blends. Factors influencing the morphology are discussed.     

Study on the Influence of Melt Processing on Segmented Polyurethanes Morphology

A study on thermoplastic polyurethanes (TPU) is described. The investigation focuses on morphology of TPU parts depending on processing conditions and its relation with mechanical and thermal properties. It was found that TPU materials present different crystalline structures depending on chemical composition and melt processing conditions during part manufacturing. Due to that fact, strong variations in mechanical and tribological properties are expected.     

Compatibilization of polyethylene/polyamide 6 blends with functionalized polyethylenes prepared with metallocene catalyst

Metallocene catalyst technology was utilized to prepare functionalized polyethylenes, which were used as compatibilizers in polyethylene/polyamide 6 (40/60) blends. Polymerization of ethylene with 10-undecen-1-ol, 10-undecenoic acid, or N-methyl-10-undecenylamine resulted in ethylene copolymers with a small amount (0.2–1.2 mol %) of functionalized side chains. The blends were prepared in a twin-screw midiextruder, and injection molded with a mini-injection molding machine. The effect of the new compatibilizers on morphology and mechanical and thermal properties was studied. Toughness as well as stiffness and strength increased significantly with an addition of 10 wt % compatibilizer. Morphology became much more uniform, and crystallization and melting behavior changed. The Molau test with FTIR analysis was used to determine that the desired reactions between the compatibilizer and polyamide had actually taken place. The results showed functionalized polyethylenes prepared with metallocene catalysts to act as effective compatibilizers in polyethylene/polyamide 6 blends. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3099–3108, 1999