接枝和交联对纳米SiO_2改性NR/PP共混型热塑弹性体的影响

动态硫化制备纳米二氧化硅(SiO2)改性天然橡胶/聚丙烯共混型热塑性弹性体(NR/PP TPE).研究了马来酸酐/苯乙烯/过氧化二异丙苯(MAH/St/DCP)多单体“就地”熔融接枝、交联对TPE力学性能、耐溶剂性能和耐热变形性能的影响,并用SEM分析了TPE的断面形貌.结果表明:纳米SiO2和MAH/St/DCP的最佳质量分数分别为0.03和0.0375/0.0188/0.00375时,MAH/St/DCP接枝、交联改性NR/PP/纳米SiO2TPE的力学性能、耐溶剂性能和耐热变形性能最佳.MAH/St/DCP“就地”接枝、交联通过细化交联NR分散相、改善交联NR分散的均匀性和增加两相之间的共交联,使NR与PP两相界面结合强度明显提高,NR/PP TPE的综合性能得到明显的改善.     

接枝和交联对纳米Si02改性NR／PP共混型热塑弹性体的影响

动态硫化制备纳米二氧化硅（SiO2）改性天然橡胶，聚丙烯共混型热塑性弹性体（NR/PPTPE）．研究了马来酸酐，苯乙烯，过氧化二异丙苯（MAH／St／DCP）多单体“就地”熔融接枝、交联对TPE力学性能、耐溶剂性能和耐热变形性能的影响，并用SEM分析了TPE的断面形貌．结果表明：纳米SiO2和MAH／St／DCP的最佳质量分数分别为0．03和0．0375／0．0188／0．00375时，MAH／St／DCP接枝、交联改性NR／PP／纳米SiO：TPE的力学性能、耐溶剂性能和耐热变形性能最佳．MAH／St／DCP“就地”接枝、交联通过细化交联NR分散相、改善交联NR分散的均匀性和增加两相之间的共交联，使NR与PP两相界面结合强度明显提高，NR／PPTPE的综合性能得到明显的改善．     

Investigation of phase morphology of incompatible polyethylene/nylon 6 blends containing EPDM-based functionalized compatibilizers

Graft copolymer and graft terpolymer were prepared by solution grafting of maleic anhydride (MAH) or acrylonitrile (AN) alone and mixture of MAH and AN on to ethylene–propylene–diene terpolymer (EPDM) using benzoyl peroxide (BPO) as an initiator. The resulting EPDM-g-MAH, EPDM-g-AN and EPDM-g-(MAH-co-AN) have been used to obtain a binary blend of Nylon 6/functionalized EPDM and a ternary blend of polyethylene/Nylon 6/functionalized EPDM by melt blending. The effects of the nature and the amount of the grafted species on the phase morphology, crystallization behavior and mechanical properties of the blends were characterized through scanning electron microscopy, optical microscopy, infrared spectroscopy and using a dynamic mechanical analyzer. From the morphological study, it can clearly be seen that the presence of the functionalized EPDMs in these blends resulted in an improvement of the dispersion degree in incompatible polyethylene/Nylon 6 blends.     

Dynamically vulcanized ethylene propylene diene terpolymer/nylon thermoplastic elastomers

A thermoplastic elastomer (TPE) of ethylene propylene diene terpolymer (EPDM) and nylon with excellent mechanical properties was prepared by dynamic vulcanization. The effects of the curing systems, compatibilizer, nylon content and reprocessing on the mechanical properties of EPDM/nylon TPEs were investigated in detail. Experimental results indicate that maleic anhydride (MAH) grafted EPR has a better performance in compatibilizing the EPDM/nylon blends compared with other compatibilizers containing acid group. Tensile strength and elongation at break go through a maximum value at a compatibilizer resin content (on total rubber dosage) of 20%. EPDM/nylon TPE using sulfur as curative has higher tensile strength and elongation than that of TPE using phenolic resin or peroxide as curatives. Tensile strength and elongation at break increase with increasing nylon content. Scanning electron microscopy results show that rubber particles distributed at an average size of 1 μm in dynamic vulcanized EPDM/MAH-g-EPR/nylon TPE.     

Reactive melt blends of thermoplastic polyolefins,MAH‐g‐PP and nylon 6

Reactive melt blends of an ethylene‐propylene‐diene terpolymer (EPDM) based thermoplastic elastomer (TPE), maleic anhydride grafted polypropylene (MAH‐g‐PP), and nylon 6 were prepared in a single screw extruder and evaluated in terms of morphological, rheological, thermal, dynamic mechanical, and mechanical properties of the blends. It was found that MAH‐g‐PP‐co‐nylon 6 copolymers were in situ formed and acted as effective compatibilizers for polypropylene (PP) and nylon 6. Phase separation of PP and EPDM in TPE increased with the addition and increasing amount of MAH‐g‐PP and nylon 6, leading to decreased glass transition temperature (T_g) of TPE and increased crystalline melting temperature (T_m) of PP. Copyright © 2004 John Wiley & Sons, Ltd.     

应力引发官能化EPDM/HDPE及其对PA66/EPDM/HDPE 共混物相形态和力学性能的影响

通过提高双螺杆挤出机螺杆转速的方法,研究了熔融挤出过程中高剪切应力对马来酸酐(MAH)官能化三元乙丙橡胶(EPDM)与高密度聚乙烯(HDPE)共混物的接枝率、熔体流动速率及凝胶含量的影响.随着双螺杆挤出机螺杆转速的增加,强烈的机械剪切应力引发EPDM/HDPE共混物大分子链的断链反应形成大分子自由基,从而引发接枝反应制...     

Studies of ABS-graft-maleic anhydride/clay nanocomposites: Morphologies, thermal stability and flammability properties

ABS-g-MAH (maleic anhydride) with different grafting degree, ABS/OMT (organo montmorillonite) and ABS-g-MAH/OMT nanocomposites were prepared via melt blending. The grafting reaction, phase morphology, clay dispersion, thermal properties, dynamic mechanical properties and flammability properties were investigated. FTIR spectra results indicate that maleic anhydride was successfully grafted onto butadiene chains of the ABS backbone in the molten state using dicumyl peroxide as the initiator and styrene as the comonomer and the relative grafting degree increased with increasing loading of MAH. TEM images show the size of the dispersed rubber domains of ABS-g-MAH increased and the dispersion is more uniform than that of neat ABS resin. XRD and TEM results show that intercalated/exfoliated structure formed in ABS-g-MAH/OMT nanocomposites and the rubber phase intercalated into clay layers distributed in both SAN phase and rubber phase. TGA results reveal the intercalated/exfoliated structure of ABS-g-MAH/OMT nanocomposites has better barrier properties and thermal stability than intercalated ones of ABS/OMT nanocomposites. The T_g of ABS-g-MAH/OMT nanocomposites was also higher than that of neat ABS/OMT nanocomposites. The results of cone measurements show that ABS-g-MAH/OMT nanocomposites exhibit significantly reduced flammability when compared to ABS/OMT nanocomposites even at the same clay content. The chars of ABS-g-MAH/OMT nanocomposites were tighter, denser, more integrated and fewer surface microcracks than ABS/OMT residues.     

Radiation-induced graft polymerization of maleic acid and maleic anhydride onto ultra-fine powdered styrene–butadiene rubber (UFSBR)

The functionalization of ultra-fine powdered styrene–butadiene rubber (UFSBR) was carried out using gamma radiation-induced graft polymerization of maleic acid (MA) and maleic anhydride (MAH), respectively. It was found that the graft yield of MA onto UFSBR increased rapidly up to the peak and then decreased with increasing MA content. Moreover, the peak shifted to the direction of lower MA content with increasing absorbed dose. Similarly, there was the peak of graft yield with increasing MAH content for grafting of MAH onto UFSBR, whereas the peak of graft yield was achieved at 10 wt% MAH content at different absorbed doses. On the other hand, increasing absorbed dose and decreasing monomer contents are useful to improve the graft efficiency of MA and MAH. At high dose and low monomer content, the graft yield of MAH onto UFSBR is higher than that of MA. FTIR spectra confirmed that both MA and MAH can be grafted successfully onto the UFSBR under gamma irradiation, respectively. Comparing with maleation of rubber by melt grafting, the graft yield of MAH on UFSBR is higher, which can be attributed to the network structure and nanometer size of UFSBR as well as high energy provided by radiation.     

A study on melt grafting of maleic anhydride onto low‐density polyethylene and its blend with polyamide 6

Graft copolymerization of low‐density polyethylene (LDPE) with a maleic anhydride (MAH) was performed using intermeshing corotating twin‐screw extruder in the presence of benzoyl peroxide (BPO). The LDPE/polyamide 6 (PA6) and LDPE‐g‐MAH/PA6 blends were prepared in a corotating twin‐screw extruder. The melt viscosity of the grafted LDPE was measured by a capillary rheometer. The grafted copolymer was characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microcopy (SEM). The influence of the variation in temperature, BPO and MAH concentration, and temperature on the grafting degree and on the melt viscosity was studied. The grafting degree increased appreciably up to about 0.45 phr and then decreased continuously with an increasing BPO concentration. According to the FTIR analysis, it was found that the amount of grafted MAH on the LDPE chains was ～5.1%. Thermal analysis showed that melting temperature of the graft copolymers decreases with increasing grafting degree. In addition to this, loss modulus (E″) of the copolymers first increased little with increasing grafting and then obviously decreased with increasing grafting degree. Furthermore, the results revealed that the tensile strength of the blends increased linearly with increasing PA6 content. The results of SEM and mechanical test showed that the blends have good interfacial adhesion and good stability of the phase structure, which is reflected in the mechanical properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 267–275, 2010     

Interfacially modified LDPE/GTR composites with non-polar elastomers: From microstructure to macro-behavior

This paper provides some new insights into the mechanism of interaction and modifications in thermoplastic composites based on low density polyethylene (LDPE), ground tire rubber (GTR) and non-polar elastomer. The composites were prepared using a co-rotating twin-screw extruder at variable LDPE/GTR ratio and constant elastomer content. Two types of commercial elastomer were applied: styrene-butadiene-styrene (SBS) block copolymers (Kraton^®) with different topologies (linear/branched) and partially cross-linked butyl rubbers (Kalar^®) with different Mooney viscosities. Processing characteristics, static mechanical properties (tensile strength, elongation at break, hardness), dynamic mechanical properties, thermal properties and morphology of the resulting thermoplastic composites were investigated. Microstructure analysis shows that modification of LDPE/GTR composites with non-polar elastomers caused encapsulation of GTR particles within the elastomer phase. This phenomenon has significant influence on macro-behavior of thermoplastic composites based on LDPE/GTR blends. The results indicate that SBS copolymer improves interfacial interactions between GTR and LDPE, which enhances mechanical and thermal properties of the composites. On the other hand, cross-linked butyl rubber showed partial compatibility with LDPE and low compatibility with GTR particles.     

Compatibilization of polyethylene/polyamide 6 blends with functionalized polyethylenes prepared with metallocene catalyst

Metallocene catalyst technology was utilized to prepare functionalized polyethylenes, which were used as compatibilizers in polyethylene/polyamide 6 (40/60) blends. Polymerization of ethylene with 10-undecen-1-ol, 10-undecenoic acid, or N-methyl-10-undecenylamine resulted in ethylene copolymers with a small amount (0.2–1.2 mol %) of functionalized side chains. The blends were prepared in a twin-screw midiextruder, and injection molded with a mini-injection molding machine. The effect of the new compatibilizers on morphology and mechanical and thermal properties was studied. Toughness as well as stiffness and strength increased significantly with an addition of 10 wt % compatibilizer. Morphology became much more uniform, and crystallization and melting behavior changed. The Molau test with FTIR analysis was used to determine that the desired reactions between the compatibilizer and polyamide had actually taken place. The results showed functionalized polyethylenes prepared with metallocene catalysts to act as effective compatibilizers in polyethylene/polyamide 6 blends. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3099–3108, 1999     

Barrier,Mechanical, Morphological and Thermal Properties of Compatibilized High Density Polyethylene and Polyamide 6 Blends

Effectiveness of the content of maleic anhydride (MAH) and polyamide 6 (PA6) on mechanical, thermal, barrier (moisture and oxygen) properties of HDPE/PA6 blends was investigated. Blends of HDPE with PA6 were prepared by in situ method. Molau test and FTIR spectroscopy results confirmed the reactive compatibilization through grafting of MAH on HDPE and PA6 chains in PA6/HDPE blends. Low concentration of benzoyl peroxide (BPO) and MAH reduced the particle size, improved phase morphology and mechanical properties of PA6/HDPE blends. Decrease in mechanical properties of PA6/HDPE blends was observed at high concentration of BPO and MAH.     

Compatibilizing effect of functionalized polystyrene blends: a study of morphology,thermal, and mechanical properties

Polystyrene (PS), being an amorphous polymer is immiscible with other polymers. To engender miscible blends, PS has been functionalized with an active amino‐functional group on the molecular chains of PS to yield amino‐substituted polystyrene (APS), which serves as a reactive compatibilizer. The compatibilization effect of amino functionalized polystyrene on the rubber toughening was explored and results were compared in terms of morphology, thermal, and mechanical properties of PS/SEBS‐g‐MA versus APS/SEBS‐g‐MA blends. In addition, the effect of rubber content on the blend morphology and mechanical properties were investigated. An appreciable change in the thermal stability of APS blends in comparison with PS blend has been probed. A marked correlation has been observed between phase morphology and thermal stability. Use of APS produced the compatibilized blends which render improved blend morphology, enhanced thermal and mechanical properties. Optimal thermal, morphological and mechanical profiles were depicted by 20‐wt% APS blend. Copyright © 2008 John Wiley & Sons, Ltd.     

Rheological properties of ground tyre rubber based thermoplastic elastomeric blends

This work analyses the rheological behaviour of thermoplastic elastomeric blends (TPE) based on ground tyre rubber (GTR), more specifically the rheological behaviour of binary and ternary polypropylene (PP) based blends with different rubber materials: an ethylene propylene diene monomer (EPDM), an ethylene propylene rubber (EPR) and GTR. The study was developed under steady-shear rate conditions by capillary rheometry at three different temperatures. Time–Temperature Superposition Principle (TTSP) was applied to the viscosity curves using a temperature dependent shift factor, allowing the construction of master curves for the analysed blends. The Cross-WLF model was used to predict the rheological parameters, giving numerical results for viscosity similar to the experimental data. GTR increased the blends viscosity. EPR showed rheological behaviour similar to PP, and EPDM presented higher power law behaviour. Pseudoplastic behaviour was observed for all the analysed blends. Incorporation of GTR in TPE blends for injection moulding purposes was found to be a feasible strategy to upcycle this type of potentially wasted material.     

ABS的MAH/St多单体熔融接枝及其对PA6/ABS共混体系相形态和力学性能的影响

通过多单体熔融接枝的方法制备出了具有较高接枝率的ABS接枝物 (ABS g (MAH co St) ) ,并对其接枝机理进行了初步探讨 .研究表明 ,MAH、St接枝ABS时 ,反应主要发生在ABS中聚丁二烯的双键部位 .同时 ,当MAH与St的用量比约为 1:1时接枝率达到最高 .ABS g (MAH co St)作为尼龙 6 (PA6 ) ABS共混体系相容剂起到了良好的增容效果 .实验证明 ,相容剂使用前后 ,共混物的相区尺寸由几十 μm减小到 1μm以下 ,且分布更加均匀 ;共混物的拉伸强度和冲击强度等力学性能也同时得到均衡改善 .     

Grafting of maleic anhydride on poly(L-lactic acid). Effects on physical and mechanical properties

Maleic Anhydride (MAH) was grafted onto poly(L-lactic acid) (PLLA) in the presence of dicumyl peroxide (DCP) as a radical initiator. The effect of the MAH and DCP concentrations on the grafting and the physical and mechanical properties of PLLA films were investigated. The glass transition temperature and crystallinity significantly decreased with addition of MAH. The thermal decomposition of the PLLA films was affected by the MAH content while the mechanical properties were almost unchanged. A slight increase in molecular weight was found, which could be attributed to either the MAH branching reaction or a possible crosslinking reaction between the PLLA chains increasing the chain entanglements.     

Modification of Cross-Linked Rubber Particles by Free Radical Polymerization

The synthesis of polystyrene chains covalently bound to the surface of cross-linked rubber particles from recycled tires (ground tire rubber, GTR) was investigated via free radical polymerization in situ by using azobisisobutyronitrile (AIBN) and dibenzoyl peroxide (BPO) as initiators. Indeed, the graft polymerization provides a significant route to modify the physical and chemical properties of these particles allowing to improve their compatibility with other polymers. Polymerization reactions were carried out in bulk by changing the styrene/GTR ratio as well as the amount of free radical initiator. Appreciable amounts of polystyrene (PS) were grafted on GTR when BPO was used as confirmed by particle characterizations.     

马来酸酐-苯乙烯熔融接枝聚丙烯的影响因素及其性能研究

用单螺杆挤出机制备了马来酸酐 (MAH) 苯乙烯 (St)对聚丙烯 (PP)的多组分单体自由基熔融接枝体系 .研究证实了当两种单体物质的量比约为 1∶1时 ,接枝物的接枝率最高 ,而熔体流动速率 (MFR)最大 .对反应体系影响因素的研究表明单体用量和引发剂用量对不同单体用量比的系列接枝物的接枝率会产生不同的影响 ;另外 ,单体用量增加 ,接枝物的MFR减小 ,过氧化二异丙苯 (DCP)用量增加 ,接枝物的MFR增加 .对多单体熔融接枝聚丙烯PP g (MAH co St)的力学性能研究发现 ,选用合适的单体用量比、单体用量和DCP用量时 ,所制备的接枝物可具有与纯PP相当或更佳的力学性能     

Recycling ground tire rubber (GTR) scraps as high‐impact filler of in situ produced polyketone matrix

A sustainable procedure for recycling powdered rubber coming from scrap tires (ground tire rubber [GTR]) is proposed as based on the dispersion in polyketone (PK) matrix, obtained in situ by CO/ethylene copolymerization. Three types of catalysts are used operative in solvents of different polarities. The catalyst productivity and the hybrids morphology are evaluated and optimized to final composites features. The obtained products are characterized by scanning electron microscopy, atomic force microscopy, and solvent extractions in order to investigate the occurrence and the extent of interactions between PK macromolecular chains and the GTR components; and their effects on the final properties were tested by differential scanning calorimetry, thermogravimetric analysis, and rheological measurements. For comparison purpose, a composite with GTR included into the matrix through blending is prepared. The results evidenced the key role exerted by the catalyst that, when operative in apolar solvent (able to swell the rubber phase), provides composites with good interfacial adhesion and breaking up of the particles with beneficial effects on final properties particularly thermal features and processability. Copyright © 2014 John Wiley & Sons, Ltd.     

Use of maleic anhydride compatibilization to improve toughness and other properties of polylactide blended with thermoplastic elastomers

Polylactide (PLA) being a very brittle biopolymer could be toughened by blending with thermoplastic elastomers such as thermoplastic polyurethane elastomer (TPU) and thermoplastic polyester elastomer (TPE); unfortunately, these blends are immiscible forming round domains in the PLA matrix. Therefore, the purpose of this study was to investigate the effects of using maleic anhydride (MA) compatibilization on the toughness and other properties of PLA blended with TPU and TPE. MA grafting on the PLA backbone (PLA‐g‐MA) was prepared separately by reactive extrusion and added during melt blending of PLA/thermoplastic elastomers. IR spectroscopy revealed that MA graft might interact with the functional groups present in the hard segments of TPU and TPE domains via primary chemical reactions, so that higher level of compatibilization could be obtained. SEM studies indicated that PLA‐g‐MA compatibilization also decreased the size of elastomeric domains leading to higher level of surface area for more interfacial interactions. Toughness tests revealed that Charpy impact toughness and fracture toughness (K_IC and G_IC) of inherently brittle PLA increased enormously when the blends were compatibilized with PLA‐g‐MA. For instance, G_IC fracture toughness of PLA increased as much as 166%. It was also observed that PLA‐g‐MA compatibilization resulted in no detrimental effects on the other mechanical and thermal properties of PLA blends. Copyright © 2014 John Wiley & Sons, Ltd.