Polyimide-Silica Hybrids: Spectroscopy,Morphology and Mechanical Properties

Polyimide/silica hybrids were prepared by a sol-gel process and were evaluated in terms of curing behaviour, morphology and mechanical properties. The spectroscopic examination showed that the presence of the inorganic phase accelerates the imidization of the polyamic acid. Two types of morphology for the silica phase were obtained by tailoring the composition of the precursor solution mixture. The mechanical properties were found to be strongly dependent on the system morphology. The largest increase in rigidity and strength properties were achieved when the two phases were co-continuous.     

聚乳酸/乙烯-醋酸乙烯酯共聚物共混物的形态与黏弹行为

熔融共混制备了不同组分比的聚乳酸(PLA)/乙烯-醋酸乙烯酯共聚物(EVA)共混物,采用扫描电子显微镜(SEM)、溶剂选择性蚀刻和旋转流变仪研究了共混物不相容的相形态及其黏弹响应.研究结果表明,PLA/EVA共混物为典型的热力学不相容体系,两基体组分间的界面张力约为2.2 mN/m;因此随组分比的不同,共混物表现出"海-岛"分散和双连续的不相容相形态;体系中EVA的相反转浓度约为50 wt%～60 wt%,这与黏性模型对相反点预测的结果一致;与双连续相形态的体系相比,乳液模型能够更好的描述具有"海-岛"分散形态的体系的线性黏弹响应,共混体系相对较宽的相反转区域主要源于两组分间较大的弹性比以及EVA自身的屈服行为.     

Formation of Co-continuous Structures in Melt-Mixed Immiscible Polymer Blends

Abstract

Co-continuous structures can be regarded as the coexistence of at least two continuous structures within the same volume. Blends with co-continuous structures may combine the properties of both components in a favorable way, for example, mechanical moduli. This review article deals with the identification, characterization, and properties of co-continuous structures as well as with the development of co-continuous structures during the melt blending process. Co-continuous structures usually can be formed within a composition region about the phase inversion composition, which mainly depends on the viscosity ratio. On the other hand, co-continuous structures can be found independent of composition as intermediate stages during the initial state of morphology development and during phase inversion process in blends in which the component finally forming the dispersed phase forms the matrix in early mixing states. In addition, even at low volume fractions of one component, stable co-continuous morphologies can be created using suitable processing conditions, forming long elongated interconnected structures that do not break up because of the flow. The interfacial tension plays an important role for the stability; a lower interfacial tension leads to broader composition ranges of co-continuous structures. Another factor enhancing the formation and stability of co-continuous structure is melt yield stress of one or both components of blends. In addition, this article reviews the stability of co-continuous structures during further processing and the influence of compatibilization on the structure formation and stability. Subsequently, two models describing the co-continuous composition range are discussed.     

Phase behavior and its viscoelastic response of polylactide/poly(ε-caprolactone) blend

Polylactide (PLA)/polycaprolactone (PCL) blends with various blend ratios were prepared via melt mixing. The morphology, linear and non-linear viscoelastic properties of the blend were studied using scanning electron microscope (SEM) and cone-plate rheometer. Three typical immiscible morphologies, i.e., spherical droplet, fibrous and co-continuous structure can be observed at various compositions. The elasticity ratio was proposed to play an important role together with the viscosity on the phase inversion because PLA/PCL blend presents a high viscosity ratio between two components. Two emulsion models were used to predict the linear viscoelastic properties of the blend with various morphologies. The Palierne model gives better fit compared with the G–M model, but both fail to predict the viscoelastic properties of the co-continuous blend. The viscoelastic behavior of those blends shows different temperature dependence due to their different morphologies. The principle of time–temperature superposition (TTS) is only valid for the co-continuous blend while fails with the rheological data of those blends with discrete spherical and fibrous domain structure. Moreover, although the discrete phase is difficult to be broken up due to the high viscosity ratio of the systems, the change of viscoelastic responses of those blends before and after preshear shows large difference, indicating that different morphologies have different sensitivity to the steady shear flow.     

The co-continuous morphology of biocompatible ethylene-vinyl acetate copolymers/poly(��-caprolactone) blend: effect of viscosity ratio and vinyl acetate content

The phase behavior and its linear viscoelastic responses of a biocompatible blend based on ethylene-vinyl acetate copolymers and poly(??-caprolactone) (EVA/PCL) were studied in this work in terms of blending ratios and annealing. The effects of viscosity ratios and vinyl acetate contents of the EVA on the co-continuous morphology were addressed. The results show that EVA/PCL is a typical immiscible blend due to the high interfacial tension between the two polymers. Thus, the blend shows a wide percolation range with a narrow fully co-continuous region. Although the phase inversion point can be well predicted by the viscous Utracki model, the dynamic viscoelastic responses of the blend cannot be well described by the emulsion model. The elasticity ratio was proposed to play an important role together with the viscosity ratio on the phase inversions. During dynamic annealing, the phase size of both the sea?Cisland and the co-continuous structures increases evidently, but the principle of time?Ctemperature superposition is only valid for the co-continuous blend while fails with that with the sea?Cisland phase structure. Beside, the phase size of the co-continuous structure is dependent strongly on the viscosity ratio between EVA and PCL. With reduced viscosity ratio, the phase size increases remarkably. However, vinyl acetate (VA) contents of the EVA have little influences on the interfacial properties and phase size of the co-continuous blends in the experimental content ranges (28?C12?wt.%).     

Effect of POSS on morphology and properties of poly(2,6-dimethyl-1,4-phenylene oxide)/polyamide 6 blends

Poly(2,6-dimethyl-1,4-phenylene oxide)/polyamide 6 (PPO/PA6) (50/50 w) blends filled with epoxycyclohexyl polyhedral oligomeric silsesquioxane (POSS) were prepared via melt-mixing. The reactions between POSS and PPO/PA6 blends were studied by Fourier transform infrared spectroscopy, end group and gel content tests. The morphology of PPO/PA6/POSS composites was observed by field emission scanning electron microscope and transmission electron microscope. As a chain extender and a crosslinking agent for PA6, POSS largely affected the morphology of the composites, which was mainly dependent on the melt-viscosity ratio and interfacial tension between the components. With increasing POSS content from 2 to 4 phr, the morphology of the composites transformed from droplet/matrix to co-continuous morphology. The PPO/PA6/POSS composites with co-continuous morphology had the better mechanical properties than those with droplet/matrix morphology. Dynamic mechanical thermal analysis showed that the addition of POSS increased the T_g of PA6.     

Multiwalled carbon nanotube promotes crystallisation while preserving co-continuous phase morphology of polycarbonate/polypropylene blend

The influence of multiwalled carbon nanotubes (MWCNTs) on phase morphology, lamellar structure, thermal stability, melting behaviour and isothermal crystallisation kinetics of polycarbonate/polypropylene (PC/PP) blend nanocomposites has been investigated. Both neat blends and PC/PP (60/40)/MWCNT nanocomposites were prepared by melt mixing method. Morphological analyses were performed by high-resolution X-ray micro-computed tomography and scanning electron microscopy. The co-continuous morphology of the blend was retained irrespective of MWCNT loading. In addition, a substantial refinement in the co-continuous structure was observed. Wide angle and small angle X-ray scattering studies were used to analyse the structural properties of the blend nanocomposites. The addition of MWCNT increases the long period of polypropylene. The influence of addition of MWCNT on the crystallisation temperature and equilibrium melting temperature (Tm°) of polypropylene was followed. The MWCNTs promote crystallisation rate of polypropylene in the blend nanocomposites.     

Phase Separation in Sol-Gel System Containing Mixture of 3- and 4-Functional Alkoxysilanes

The phase separation behavior of gelling systems containing the mixture of 3-functional and 4-functional alkoxysilanes has been investigated. The relation between the starting composition and resultant macroporous morphology was examined using tetramethoxysilane (TMOS) and vinyltrimethoxysilane (VTMS) as starting alkoxysilanes, formamide (FA) as an additive, under an acidic condition. Up to TMOS:VTMS molar ratio of 0.5:0.5, the phase relation remained almost unchanged from that of pure TMOS system which exhibits morphology with well-defined co-continuous macropores in a very limited concentration region. On the VTMS-rich side typically TMOS:VTMS = 0.2:0.8, however, the co-continuous macroporous morphology was obtained in a broader composition range than those of either pure TMOS or VTMS system. A dome-like pseudo binary region was obtained with the two-phase region extending toward FA-rich direction. The domain size and pore volume of the gels with macroporous morphology could be controlled by alkoxide:water ratio and total solvent fraction, respectively.     

Properties of immiscible and ethylene-butyl acrylate-glycidyl methacrylate terpolymer compatibilized poly (lactic acid) and polypropylene blends

Poly(lactic acid) (PLA) and polypropylene (PP) blends of various proportions were prepared by melt-compounding. The miscibility, phase morphology, thermal behavior, and mechanical and rheological properties of the blends were investigated. The blends were immiscible systems with two typical morphologies, spherical droplet and co-continuous, and could be obtained at various compositions. Complex viscosity, storage modulus and loss modulus depend on the PP content. Thermal degradation of all blends led to two weight losses, for PLA and PP. The incorporation of PP improved the thermal stability of the blend. The effect of compatibilizer (ethylene-butyl acrylate-glycidyl methacrylate terpolymer, EBA-GMA) on the morphology and mechanical properties of 70/30 w/w PLA/PP blends was investigated. The tensile strength of these blends reached a maximum for 2.5 wt% EBA-GMA, and impact strength increased with increasing EBA-GMA content, suggesting that EBA-GMA is an effective compatibilizer for PLA/PP blends.     

Morphologies and properties of plasticized starch/polyamide compatibilized blends

A new sodium carboxymethylcellulose (CMC) compatibilized glycerol-plasticized starch/polyamide PA11 blend having improved mechanical properties was realized in a one step extrusion process. Blends were prepared in internal mixer and twin screw extruder. Mechanical properties (stress and strain at break) are improved by adding 1 wt% of CMC. Rheological characterization and scanning electron microscopy show that a co-continuous morphology is observed on a wide range of TPS amount.     

SiO_2纳米粒子对PMMA/PS共混物共连续相结构退火粗化过程的影响

考察了亲水性纳米SiO2粒子的加入对聚甲基丙烯酸甲酯/聚苯乙烯(PMMA/PS)共混体系的共连续相结构在静态高温退火时形态稳定性的影响,发现静态高温退火条件下,填充体系共连续组成范围变窄幅度较小、特征结构尺寸的粗化速率减慢.流变测试表明纳米SiO2粒子加入之后PMMA/PS共混体系的黏弹性显著提高,从而能减缓破坏构成共连续相结构的纤维断裂或回缩等松弛过程的速率,有效地抑制PMMA/PS共混体系的共连续相结构粗化进程,提高相结构的稳定性.根据现有的两种粗化理论的定性分析表明,在高填充量的共混体系中,加入纳米SiO2粒子导致共混体系的黏弹性的显著改变是影响PMMA/PS共混体系在静态高温退火时共连续相结构粗化速率的主要因素,相对而言界面张力的变化对共连续相结构在静态高温退火时的粗化速率影响则应该较小.     

Effect of the silica content on the physico-chemical and relaxation properties of hybrid polymer/silica nanocomposites of P(EMA-co-HEA)

Poly(ethyl methacrylate-co-hydroxyethyl acrylate) 70/30 %wt/silica, P(EMA-co-HEA)/SiO₂, nanocomposites, with silica contents ranging from 0 to 30 %wt, were synthesized and studied as promising candidate materials for the synthetic matrix of scaffolds for bone substitutes or dentin regeneration. The physico-chemical properties of the hybrids were studied by calorimetry and by contact angle measurements on the surfaces. The dynamic-mechanical and compression properties were analysed. Intermediate silica contents in the range from 10 to 20 %wt of silica rendered co-continuous interpenetrated structures, in which silica produced a reinforcing effect in the polymeric matrix and at the same time conferred bioactivity to the surfaces by improving surface wettability, making these hybrids appropriate for the proposed application. On the contrary, silica percentages below 10 %wt formed disconnected inorganic aggregates at the nanoscale dispersed in the copolymer matrix, which did not modify significantly the copolymer properties. Silica contents above 20 %wt formed denser inorganic networks with few terminal silanol groups available at the surfaces, much more rigid and hardly manageable samples.     

Processing/morphology/rheology relationships in polymer blends

In this paper certain aspects concerning the influence of rheological parameters on the morphology of immiscible polymer blends are considered. The author reviews his own work with reference to other key studies carried out in the field. The influence of the viscosity ratio on morphology for compatibilized and non-compatibilized systems are treated, as well as the influence of shear stress. The role of viscosity and viscosity ratio in controlling co-continuous and complex composite droplet morphologies are also discussed.     

Effect of blend composition and related morphology on the quasi-static fracture performance of LLDPE/PP blends

In the present work, the effect of composition and related morphology on the fracture behavior of LLDPE/PP blends was thoroughly investigated. Fracture behaviors evaluated under quasi-static loading conditions and different fracture mechanics methodologies were applied to assess fracture toughness depending on the materials behavior. For pure PP and 2575 blend, J at instability was chosen whereas for blends which exhibited completely ductile behavior (such as LLDPE, 7525 and 5050), the EWF methodology was used. Fracture mechanisms were elucidated with the aid of scanning electron microscopy, and results correlated with blends morphology. It was observed that fracture properties are mostly dominated by the majority component properties. In addition, for the 5050 blend, the presence of a co-continuous morphology is responsible for the high scatter of experimental data obtained.     

SYNTHESIS OF A HYPERBRANCHED POLYETHER EPOXY THROUGH ONE- STEP PROTON TRANSFER POLYMERIZATION AND ITS APPLICATION AS A TOUGHENER FOR EPOXY RESIN DGEBA

A novel liquid hyperbranched polyether epoxy（HBPEE）based on commercially available hydroquinone（HQ）and 1,1,1-trihydroxymethylpropane triglycidyl ether（TMPGE）was synthesized through an A₂ + B₃ one-step proton transfer polymerization.In order to improve the toughness,the synthesized HBPEE was mixed with diglycidyl ether of bisphenol A （DGEBA）in different ratios to form hybrids and cured with triethylenetetramine（TETA）.Thermal and mechanical properties of the cured hybrids were evaluated.Results show that addition of HBPEE can improve the toughness of cured hybrids remarkably at < 20 wt%loading,without compromising the tensile strength.However,the glass transition temperature（T_g）of the cured hybrids decreases with increasing HBPEE content.Fracture surface images from scanning electron microscope show oriented fibrils in hybrids containing HBPEE.The formation and orientation of the fibrils can absorb energy under impact and lead to an improvement of toughness.Furthermore,based on the morphology of fractured surfaces and the single T_g in each hybrid,no sign of phase separation was found in the cured hybrid systems.As a result,the toughening mechanism could be explained by in situ homogeneous toughening mechanism rather than phase separation mechanism.     

Development of co-continuous morphology in epoxy poly(methyl methacrylate) (PMMA) blends cured by mixtures of phase-separating and non-phase-separating curing agents

The morphology of a quaternary blend containing a diglycidyl ether of bisphenol-A (DGEBA), a thermoplastic modifier (PMMA), a phase-separating curing agent (diaminodiphenylmethane, DDM), and a non-phase-separating curing agent (methylenebis(3-chloro-2,6-diethylaniline, MCDEA) was studied as a function of volume fraction of the thermoplastic modifier and fractional concentration of the curing agents in their mixture. It was found that using mixtures of curing agents a co-continuous morphology could be obtained at PMMA concentrations as low as 2.5 volume percent. Using FTIR spectroscopy it was proved that specific interactions are present between PMMA and individual amine curing agents. On the other hand, there was no detectable specific interaction between PMMA and DGEBA. By analyzing the micro-indentation hardness data of the cryo-fractured samples and putting forward the intrinsic hardness concept, it was proposed that the co-continuous morphology is inherently more effective than the other morphologies in changing the mechanical properties of the above-mentioned multi-component blends.     

Phase morphology, crystallisation behaviour and mechanical properties of isotactic polypropylene/high density polyethylene blends

The phase morphology, crystallisation behaviour and mechanical properties of isotactic polypropylene (iPP)/high density polyethylene (HDPE) blends were investigated. It was found that the properties are intimately related to each other. The morphology of the blends showed a two phase structure in which the minor phase was dispersed as domains in the major continuous matrix phase. The domain size of the dispersed phase increased with increasing concentration of that phase due to coalescence. It was also found that the domain size of the dispersed phase depends on the viscosity difference between the two phases. For a given HDPE/iPP blend, where HDPE is the matrix and iPP is the dispersed phase, the iPP domains were smaller than HDPE domains of the corresponding iPP/HDPE blend where iPP is the matrix and HDPE is the dispersed phase. A co-continuous morphology was observed at 50/50 PP/HDPE composition. Crystallinity studies revealed that blending has not much effect on the crystalline melting point of polypropylene and high density polyethylene. The crystallisation enthalpy and heat of fusion values of HDPE and PP in the blend were decreased as the amount of the other component increased. The variation in percent crystallinity of HDPE and PP in the blend was found to depend on the morphology of the blend. All the mechanical properties except Young's modulus and hardness showed negative deviation from the additivity line. This is due to the incompatibility of these blends.     

Preparation and properties of cellulose/PE-co-AA blends

Cellulose/polyethylene-co-acrylic acid blends (cellulose concentration 0–50 wt.%) was prepared via mixing their alkaline solutions. The formed suspension was precipitated and dried, where after the morphology as well the thermal and mechanical properties of the blends were characterized by Differential Scanning Calorimetry (DSC), Scanning Electron Microscopy (SEM), and Dynamic Mechanical Analyses (DMA). In addition, the melt properties of the blend were studied by rotational rheometer following some injection molding trials as well. The polymers were found to be dispersed homogenously in the blend and the crystallization temperature of the PE-co-AA phase was increased ～6 °C due to the nucleation ability of the cellulose phase. The size of the discontinuous cellulose phase was 5 μm at the most while at higher cellulose concentrations (30–50 wt.%) the polymers formed co-continuous morphology in the blend. This change in the morphology was observed also in their melt properties which showed that the blend reached so called percolation point at ～20 wt.% of cellulose. Finally, the blends were found to be injection moldable over the whole composition range, if only the injection molding became more challenging (i.e. higher mold temperatures and longer mold cooling times were required) after the percholation point.     

Synthesis and characterization of a series of thermotropic liquid crystalline copolyester nanocomposites

A series of aromatic thermotropic liquid crystalline copolyester (TLCP) nanocomposites were prepared by the in situ intercalation polymerization of p‐acetoxybenzoic acid (ABA), terephthalic acid (TPA), and diacetoxynaphthalene (DAN) isomers in the presence of the organoclay. The DAN isomers used in this study were 2,3‐ and 2,7‐naphthylene. We examined the variation of the liquid crystallinity, morphology, and thermal properties of the nanocomposites with organoclay content in the range 0–10 wt %. All the polymer nanocomposites were fabricated with a molar ratio of ABA:TPA:DAN = 2:1:1; they were shown to consist of a nematic liquid crystalline phase for low organoclay contents (≤5 wt %), whereas the hybrids with a higher concentration of organoclay (≥10 wt %) were found not to be mesomorphic. By using transmission electron microscopy, the clay layers in the 2,3‐DAN copolyester hybrids were found to be better dispersed in the matrix polymer than those in the 2,7‐DAN copolyester hybrids. The introduction of an organoclay into the matrix polymer was found to improve the thermal properties of the 2,3‐DAN copolyester hybrids. However, the thermal properties of the 2,7‐DAN copolyester hybrids were found to be worse than those of the pure matrix polymer for all organoclay compositions tested. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 387–397, 2006     

Photoactive Ternary Rare Earth Complex Hybrids with Sulfoxide Functionalized Silica and PMMA (or Phen)

A series of ternary rare earth complexes were covalent grafted to the inorganic Si–O networks through the novel bifunctional silylated monomer BBMSSi (BBMS = Bis [benzoylmethyl] sulfoxide). FT–IR, NMR, XRD, TGA, SEM, DRS and photoluminescence properties were used to characterize the obtained hybrid materials. Scanning electron micrograph results revealed hybrids exhibiting homogeneous morphology with large particle size of 100–200 μm and no phase separation. Photoluminescence measurements indicated hybrids with characteristic red and green luminescence. In addition, the existence of the polymeric chain PMMA and 1,10-phenanthroline in different hybrid systems present different microstructure and luminescence behavior.