Study on radiation-induced polymerization of vinyl monomers adsorbed on inorganic substances. II. Radiation-induced polymerization of methyl methacrylate adsorbed on several inorganic substances

The radiation-induced polymerization of methyl methacrylate (MMA) absorbed on such inorganic substances as silica gel, white carbon, silicic acid anhydride, zeolite, and activated alumina was carried out to compare with the case of styrene. The rate of radiation-induced polymerization adsorbed on inorganic substances was high compared with that of radiation-induced bulk state polymerization, as was the case with styrene. Inorganic substrates which contain aluminum as a component element are more likely to be grafted than those which consist of SiO₂ alone, as with styrene. The molecular weight distribution of unextractable polymer and extractable polymer differs, depending on the type of inorganic substance. Experiments by a preirradiation method were carried out in case of silica gel, white carbon, and silicic acid anhydride. GPC spectra of the polymer obtained were different from those of polymer formed by the simultaneous irradiation method. It appears that all the unextractable polymer is grafted to the inorganic surface with chemical bond.     

Effect of surfactant adsorbed on encapsulation of fine inorganic powder with soapless emulsion polymerization

The encapsulation of fine inorganic powder was carried out with the soapless emulsion polymerization of methyl methacrylate in water in the presence of the powder, a layer of surfactant being adsorbed. The powder used was titanium dioxide. Surfactants added prior to the polymerization were sodium dodecyl sulfate, dodecyltrimethyl ammonium bromide, and polyoxyethylene sorbitan mono-oleate. The encapsulation state of the powder with polymer was closely related to the amount of surfactant adsorbed on the powder; and an amount of adsorption above a certain value was necessary for uniform encapsulation. Ionic surfactants were more useful than nonionic in the surfactants used, and could be adsorbed utilizing the electrostatic interaction between powder and the ionic end group. The combination of electric charges between the ionic end groups of surfactant and initiator was found to influence the molecular weight of capsulating polymer.     

Study of radiation-induced polymerization of vinyl monomers adsorbed on inorganic substances. III. Effect of p-benzoquinone and ammonia on radiation-induced polymerization of styrene adsorbed on silica gel

In order to elucidate the mechanism of radiation-induced polymerization of styrene adsorbed on silica gel, the effect of p-benzoquinone and ammonia was investigated. The high molecular weight GPC peaks of both graft polymers and homopolymers decreased with increasing p-benzoquinone concentration, while the low molecular weight peaks of both graft copolymers and homopolymers decreased with increasing ammonia concentration. The results indicate that the high molecular weight peaks of both graft and homopolymers are formed as a result of a radical mechanism and that the low molecular weight peaks of both types of polymers are formed by a cationic mechanism. In formation of both graft polymers and homopolymers both radical and cationic polymerization take place at the same time.     

Effect of amount of monomer on radiation-induced polymerization of styrene adsorbed on silica gel

The effect of amount of monomer on radiation-induced polymerization of styrene adsorbed on silica gel was investigated with the monomer amounting from less than monolayer adsorption to more than the equilibrium adsorption. The rate of graft polymerization and the molecular weight of the polymer changed with the amount of monomer adsorbed on silica gel. Maximum grafting efficiency was obtained at monolayer adsorption. The molecular weight of graft polymer was higher than that of homopolymer in both radical and cationic polymerizations, and the ratio in molecular weight of graft polymer to that of homopolymer tends to be unity with increasing amount of adsorbed monomer. These results can mainly be explained in terms of the number of initiating species (radical and cation) that change in relation to the amount of adsorbed monomer. Propagation and termination change with amount of adsorbed monomer in relation to the molecular mobility of adsorbed monomer. A very high-molecular-weight graft polymer is formed only with a small amount of adsorbed monomer in the initial stage. The grafting percent with a large amount of adsorbed monomer increased after most of the monomer has been polymerized. Secondary effect of radiation on the graft and homopolymers due to energy transfer from silica gel is suggested from the complicated phenomena in the later stage of the reaction.     

Radiation-induced polymerization of vinyl monomers adsorbed on inorganic substances. VI. Temperature dependence and effects of additives on methyl methacrylate–silica gel system

To elucidate the reaction mechanism of radiation-induced polymerization of methyl methacrylate adsorbed on silica gel, the temperature dependence and effects of acetone and pyridine were investigated. It was found that even at ?78°C the polymerization rate was quite fast. The amounts of high molecular weight GPC peaks of both graft polymers and homopolymers increased with increasing irradiation temperature. The activation energy of the adsorbed state polymerization was low compared with that of bulk polymerization. The low molecular weight peaks of homopolymers decreased with acetone addition but were almost unaffected by pyridine. The low molecular weight peaks of homopolymers were thus polymerized by an anionic mechanism. In the methyl methacrylate–silica gel system both radical and anionic polymerization take place at the same time in formation of graft polymers and homopolymers. A reaction mechanism for the methyl methacrylate–silica gel system was proposed based on the results obtained to date.     

Retardation of spontaneous polymerization of formaldehyde by acidic substances

The stability of liquid formaldehyde produced by pyrolysis of α-polyoxymethylene was studied in connection with the presence of impurities in the monomer. Liquid monomer was divided into several fractions by means of the distillation. The stability of each fraction for polymerization is dependent on the order of fraction, that is, the monomer obtained in the early fractions of distillation was much more stable with regard to polymerization than later distillate. Analyses of the monomer fractions indicated that various impurities such as carbon dioxide, water, methanol, and methyl formate were present in the early monomer distillates. From the influence of these impurities on the stability of liquid formaldehyde, it was found that small amounts of carbon dioxide and hydrogen cyanide noticeably depressed the polymerization, and that with acetic acid and maleic anhydride the rate of polymerization decreased with small amounts of these compounds but increased with an excess of additive. On the other hand, the addition of these acidic substances did not affect the molecular weight of the polymer produced. From the fact that the acidic substance retards only the initiation of polymerization, it has been concluded that the spontaneous polymerization of formaldehyde in bulk or in toluene solution is initiated by an anionic species.     

Study of radiation-induced polymerization of vinyl monomers adsorbed on inorganic substances. VII. Effect of pretreatment temperature of silica gel on styrene–silica gel system

To investigate the reaction mechanism of radiation-induced polymerization of styrene adsorbed on silica gel, the effect of pretreatment temperature of silica gel was studied. Preheating of silica gel was carried out at 200, 500, and 800°C. The number of silanol groups of silica gel surface decreased as preheating temperature increased. The rate of polymerization on the silica gel preheated at 500°C was faster than that at 200°C, but the polymerization rate on the silica gel preheated at 800°C was the lowest. These results suggest that rate of polymerization on the silica gel is affected by the conditions of silica gel surface such as the number of silanol groups and the pore size. At the same monomer conversion, percent grafting decreased as preheating temperature of silica gel increased. The GPC spectra of both graft polymers and homopolymers have two peaks at all preheating temperatures. The monomer conversion of low molecular weight peaks of graft polymers decreased as preheating temperature of silica gel increased. This result suggests that there is a probability that the grafting sites of low molecular weight peaks of graft polymers somehow interact with silanol groups.     

Study of radiation-induced polymerization of vinyl monomers adsorbed on inorganic substances. V. Effects of p-benzoquinone and dose rate on methyl methacrylate–silica gel system

In order to elucidate the mechanism of radiation-induced polymerization of methyl methacrylate adsorbed on silica gel, the effects of p-benzoquinone addition and dose rate were studied in detail. Most of the polymerization is inhibited by p-benzoquinone at levels above 10^-2 mole/l. The GPC spectra of both graft polymers and homopolymers show two peaks. The high molecular weight material appears to have been formed by polymerization by a radical mechanism, because these peaks decrease as p-benzoquinone concentration increases; on the other hand, their low molecular weight polymers seem to be products of an ionic polymerization mechanism because those peaks are almost not affected by p-benzoquinone. The four GPC peaks differ in dose rate dependences of their polymerization rate. The dose-rate exponents of polymerization rate were obtained for the four GPC peaks. The behavior of the low molecular weight peaks of graft polymers and homopolymers were quite different, suggesting that the polymers differ considerably in formation mechanism.     

Thermal analysis of the polymerization process on the surface of inorganic fillers

The thermal polymerization of pentabromobenzyl (mono)acrylate (PBB-MA) on the surface of the inorganic fillers Mg(OH)₂ and CaCO₃ was studied. FTIR spectroscopy and extraction of the polymer in bromobenzene show that polypentabromobenzyl acrylate (PBB-PA) was mostly grafted on the surface of Mg(OH)₂. Thermal analysis (TG, DSC, isothermal DSC (IDSC)) demonstrated an increase in polymerization starting temperature, and differences in polymerization enthalpy and apparent activation energy when an inorganic filler is added. These differences depend on the chemical composition of the filler used.The authors acknowledge valuable discussions with Prof. S. Yariv. The authors are also grateful to Berecha Foundation (Geneva) for the financial support of this work.     

Study of radiation-induced polymerization of vinyl monomers adsorbed on inorganic substances. X. Influence of H2O on the styrene–silica gel system

To elucidate the reaction mechanism of radiation-induced polymerization of the styrene—silica gel system, the influence of H₂O as adsorbed water and inhibitor of cationic polymerization was investigated by two methods. Monomer conversion decreased as H₂O increased. In general, percent grafting decreased as H₂O increased, but the presence of a small amount of H₂O increased the percent grafting. Grafting at 16 Mrad has a maximum value at a water content of about 0.2%. This seems to be due to two effects of H₂O: percent grafting increases due to restraint of cationic polymerization by H₂O, but the percent grafting decreases due to adsorption water which interrupts the contact of styrene with silica gel. In GPC spectra, the low molecular weight peaks of both graft polymers and homopolymers decreased when H₂O was added. The GPC results suggest that the number of positive holes which initiate cationic polymerization is very large.     

Study of radiation-induced polymerization of vinyl monomers adsorbed on inorganic substances. IX. Preirradiation polymerization of styrene–silica gel system

Preirradiation polymerization of the styrene–silica gel system was studied in detail. Both graft polymers and homopolymers have bimodal GPC spectra. High molecular weight peaks were formed in a radical mechanism and the low molecular weight peaks were formed in a cationic mechanism as same as those in the simultaneous irradiation polymerization. The rate of formation of the low molecular weight peaks was very high compared with that of the high molecular weight peaks. Monomer conversion and percent grafting leveled off at about 1–2 Mrad. Radiation dose dependence of the four peaks were different from each other. Monomer conversion and percent grafting decreased as the preheating temperature of silica gel increased. The amount of the low molecular weight peaks of graft polymers depended on the number of silanol groups, as in the case of the simultaneous irradiation polymerization. A reaction mechanism for the preirradiation polymerization is proposed based on the results obtained.     

Radiation-induced catalytic polymerization. I. Theory

The kinetics of radiation polymerization on a solid catalyst is discussed, under the condition that only linear termination of the chain takes place. All the kinetic equations are balance equations of particles of each type adsorbed by unit mass of the catalyst, and this makes it possible to account for the effect on the kinetics of the time dependence of the magnitude of the part of its surface on which the reactions we are considering may take place. Integro-differential equations are used for calculating the molecular weight distribution of the resulting polymer; this ensures higher accuracy of the formulas obtained than when differential equations are used and makes it possible to eliminate a number of limitations generally involved in the transition to differential equations. An expression has been found for the molecular weight distribution of the polymer product which allows for the possibility of radiation-induced catalytic polymerization on the resulting adsorbed polymer. Expressions have been derived for the average molecular weight and yield (weight and molecular) of the polymer formed. Asymptotic formulas have been obtained (for large irradiation times) for all the above values. The conclusions that can be drawn concerning the mechanism of the process based on a comparison of the formulas obtained with kinetic curves plotted from experimental data are given. It is shown how such a comparison can be utilized for calculating the rate constants for polymerization and chain termination reactions.     

Effect of dose rate on radiation-induced polymerization of styrene adsorbed on silica gel

The effect of dose rate on the rate of polymerization and molecular weight distribution of radiation-induced polymerization of styrene adsorbed on silica gel was studied in a wide dose rate range of 4.4 × 10⁴ to 3 × 10⁸ rad/hr by γ rays of ⁶⁰Co and electron beams with a Cockcroft-Walton-type accelerator. Dose rate dependence on the initial rate of polymerization was about 1 below 3 × 10⁷ rad/hr, and it decreased gradually at high dose rates. Throughout the dose rate range, graft polymerizations and homopolymerizations by cationic and radical mechanisms proceeded simultaneously. Dose rate dependence of the cationic polymerization was 1 below 3 × 10⁷ rad/hr, while dose rate dependence of the radical polymerization was 0.65 below 3 × 10⁷ rad/hr. At high dose rates, molecular weight and fraction of graft polymer decreased, and fraction of cationic polymerization increased. A very high-molecular-weight graft polymer was formed above 4.4 × 10⁵ rad/hr at the initial stage of the polymerization. The dose rate dependence of this polymerization was larger than 1 and decreased with increase in dose rate. The polymerization seems to be related to an excitation of monomer or growing chain.     

Synthesis of hydrophilic polymer-grafted ultrafine inorganic oxide particles in protic media at ambient temperature via atom transfer radical polymerization: use of an electrostatically adsorbed polyelectrolytic macroinitiator

A new approach for the surface grafting of polymer chains to colloidal substrates is described. A cationic macroinitiator has been designed for the surface polymerization of a wide range ofhydrophilic methacrylates from ultrafine inorganic oxide sols by atom transfer radical polymerization in protic media at ambient temperature. One advantage of this approach is that it allows one-pot syntheses: the macroinitiator is adsorbed onto the sol, followed by an in situ polymerization. Nonionic, cationic, and betaine monomers can be polymerized directly by this protocol, with reasonably high conversions being obtained, as judged by 1H NMR spectroscopy. Anionic monomers such as sodium 4-styrenesulfonate cannot be polymerized directly due to incompatibility problems with the cationic macroinitiator-coated sol. However, hydroxylated monomers such as glycerol monomethacrylate can be surface-polymerized and then converted to anionic polyelectrolytes by reaction with succinic anhydride under mild conditions. This derivatization was confirmed by diffuse reflectance infrared Fourier transform (DRIFT) spectroscopic analysis. Thermogravimetry was used to assess the degree of polymer grafting. Higher target degrees of polymerization led to increased grafted polymer loadings, as expected. Particle morphologies and relative degrees of dispersion in aqueous solution were assessed by transmission electron microscopy and dynamic light scattering, respectively. Surface characterization of the polymer-grafted sols was achieved by X-ray photoelectron spectroscopy and aqueous electrophoresis measurements. Most of the data reported in this study concern surface polymerizations from ultrafine silica sols, but some preliminary data for ultrafine tin(IV) oxide sols are also presented. Since most surfaces are negatively charged, this cationic macroinitiator approach can, in principle, be extended to include a wide range of sols, latexes, and planar substrates without requiring a separate surface functionalization step.     

Study of radiation-induced polymerization of vinyl monomers adsorbed on inorganic substances. VIII. Polymerization of styrene and methyl methacrylate adsorbed on aerosil

Aerosil is silica having a purity which is very high compared with that of silica gel and having, unlike silica gel, no micropores. To investigate the effects of impurities and micropores on the radiation-induced polymerization of styrene and methyl methacrylate adsorbed on silica gel, the radiation-induced polymerization of styrene and methyl methacrylate adsorbed on Aerosil was carried out. The results of both the styrene–Aerosil 300 system and the methyl methacrylate–Aerosil 300 system were similar to those of the styrene–silica gel and methyl methacrylate–silica gel systems, respectively. This suggests that in the radiation-induced polymerization of both styrene–silica gel and methyl methacrylate–silica gel systems the impurity and the presence of micropores have almost no effects on the reaction mechanism. The effect of aluminum as an impurity was investigated on the styrene–Aerosil MOX 170 system. It was found that aluminum accelerated the cationic polymerization.     

Mechanism of lactide polymerization in the presence of stannous octoate: The effect of hydroxy and carboxylic acid substances

The effect of hydroxy and carboxylic acid substances on lactide polymerization in the presence of stannous octoate was investigated. A polymerization mechanism was postulated to attempt to explain the controversies existing in the literature and also to explain our experimental observations. Stannous alkoxide, a reaction product between stannous octoate and alcohol, is proposed as the substance initiating the polymerization through coordinative insertion of lactide. Alcohol can affect the polymerization through the reactions of initiator formation, chain transfer, and transesterfication. Carboxylic acid affects the polymerization through a deactivation reaction. Experiments showed that alcohol increased PLLA production rate while carboxylic acid decreased it. Both alcohol and carboxylic acid reduced PLLA final molecular weight. The higher the alcohol concentration, the lower the polymer molecular weight. However, the final molecular weight of PLLA was not sensitive to the carboxylic acid concentration. A polymerization induction period was observed at high carboxylic acid concentration, due to the deactivation reaction caused by carboxylic acid. © 1994 John Wiley & Sons, Inc.     

Hydrogen as a chain terminator in continuous gas phase polymerization of propylene

The effects of hydrogen on both degree and rate of polymerization have been determined for continuous, gas phase polymerization of propylene at industrial reactor conditions. The effects of molecular weight using three modifications of TiCl₃–DEAC catalyst are correlated by Natta's equation, using number average molecular weights determined from polymer melt flow rate. The coefficients of Natta's equation, when correlated against temperature in Arhenius plots, imply that the most active catalyst is diffusion controlled because the activation energy is abnormally low. Hydrogen increases overall polymerization rate. Rate is correlated by modification to Natta's equation that accounts for hypothesized increase in active sites on catalyst surface due to adsorbed molecular hydrogen.     

Solid-state polymerization of N-carboxy-L-leucine anhydride crystals in n-hexane

4-Isobutyloxazolidinedione, L -leucine N-carboxy anhydride, was polymerized to produce high molecular weight polymer with triethylamine in n-hexane which is not a solvent for the N-carboxy anhydride and poly-L -leucine. It was found that as the crystal size became smaller, the total surface area was increased, the initial rate of polymerization was increased, and inherent viscosity of the formed polymer was decreased.     

The formation of hydrophobic inorganic nanoparticles in the presence of amphiphilic copolymers

The presented paper describes a novel procedure for the preparation of inorganic nanoparticles and their surface functionalization in situ dedicated to an application in technical polymers. Using an inverse emulsion technique and amphiphilic block or statistical copolymers as stabilizers, a broad variety of nanoparticles such as ZnO, CdS, MgCO₃, Ni, or Cu can be prepared. The amphiphilic polymers serve not only as surface active compounds in the emulsion but also to hydrophobize the inorganic particles as they remain adsorbed on the surface after the precipitation. As a consequence of the high degree of surface coverage by polymer chains, organic solvents are able to redisperse these particles in the aggregate free manner. The utilization of the block copolymers instead of statistical copolymers resulted in the formation of the particles, which were larger in size and possessed a much broader size distribution. The chemical nature of the adsorbed polymer layer on the particle surface is crucial to the preparation of polymer nanocomposites. The primary goal of this contribution is to demonstrate the universality of such a one-pot synthetic procedure, which was found to be relevant for industrial use.     

Ethylene polymerization catalysts from supported organotransition metal complexes: I. Pentadienyl derivatives of Ti,V, and Cr

A new class of ethylene polymerization catalysts, namely the bis-(2,4-dimethyl pentadienyl) derivatives of titanium, vanadium, and chromium, have been synthesized and tested. When supported on a variety of inorganic carriers, these compounds yielded 0.2–1.0 million g polymer/g metal/h under typical slurry conditions. Sensitivity to H₂ as a molecular weight regulator varied among the three metals, but in the absence of H₂ all produced ultrahigh-molecular-weight polyethylene. The molecular weight distribution varied from moderately narrow to very broad (bimodal) depending on the metal and the carrier. Catalyst synthesis and polymer properties are discussed.