Polymerization of vinyl chloride by the Ti(O-n-Bu)4–AlEt3–epichlorohydrin catalyst system

The polymerization of vinyl chloride was carried out by using a catalyst system consisting of Ti(O-n-Bu)₄, AlEt₃, and epichlorohydrin. The polymerization rate and the reduced viscosity of polymer were influenced by the polymerization temperature, AlEt₃/Ti(O-n-Bu)₄ molar ratios, and epichlorohydrin/Ti(O-n-Bu)₄ molar ratios. The reduced viscosity of polymer obtained in the virtual absence of n-heptane as solvent was two to three times as high as that of polymer obtained in the presence of n-heptane. The crystallinity of poly(vinyl chloride) thus obtained was similar to that of poly(vinyl chloride) produced by a radical catalyst. It was concluded that the polymerization of vinyl chloride by the present catalyst system obeys a radical mechanism rather than a coordinated anionic mechanism.     

N-叔丁基-α-苯基硝酸酮调控氯乙烯悬浮聚合

以过氧化新癸酸α-异丙苯酯(Lup188)作为引发剂,聚乙烯醇(PVA)和羟丙基甲基纤维素(HPMC)作为复合分散剂,加入N-叔丁基-α-苯基硝酸酮(PBN)用氮氧自由基在40～70℃下调控氯乙烯(VC)悬浮聚合.PBN能有效控制聚氯乙烯链增长,聚合后期无自加速现象,体现出可控/"活性"自由基聚合的特点.用重量法测定转化率、GPC测定聚合物分子量与分布,研究了引发剂用量、PBN用量以及聚合温度对聚合动力学和聚合物分子量及分布的影响.得到该聚合体系下VC、Lup188、PBN的最佳摩尔配比为10000∶7∶1,最佳聚合温度为50℃,将转化率控制在50%以下时,能得到较窄分子量分布的聚氯乙烯产物.     

Polymerization of vinyl chloride in the presence of precipitants. I

The kinetics of bulk and precipitation polymerization of vinyl chloride has been studied over wide range of reaction temperature by using γ-ray induced initiation. The autoacceleration effect, which has been observed by many investigators in the case of chemically initiated bulk polymerization of vinyl chloride above 40°C and has been the most controversial aspect of the bulk polymerization of vinyl chloride, was found to disappear in the bulk polymerization below 0°C. In the bulk polymerization at 40°C, the autoacceleration effect was observed up to 20%, in agreement with the results of previous investigators, and a pronounced effect of the size of polymer particles on the time–conversion curve was observed. The kinetics of precipitation polymerization of vinyl chloride in the presence of some nonsolvents was successfully described by a oneparameter equation. A kinetic scheme, which clearly explains the zero-order reaction behavior of bulk polymerization at low temperature and the kinetic behavior of precipitation polymerization described by the empirical equation, is proposed. The autoacceleration effect in the bulk polymerization at 40°C was considered to be essentially the same phenomenon as the small retardation period observed in the bulk polymerization at low temperature.     

Kinetics of radiation-induced bulk polymerization of vinyl chloride in the temperature range of −50 to 90°c

Kinetic investigations on the bulk polymerization of vinyl chloride initiated by exposure to ⁶⁰Co γ-rays were carried out in the temperature range of ?50 to 90°C at dose rates varying from 0.15 to 50 rad/c. Some polymerization runs were also carried out in a centrifugal field. As generally reported for this polymerization system, in which the polymer is insoluble in the monomer, the polymerization rate was found to change as a function of the amount of the polymer formed in a special fashion. This particular function has been shown to be greatly influenced by the polymerization temperature and to be independent of the rate of initiation, or, more rigorously, of the dose rate. Thus, at any given temperature the equation of the polymerization conversion rate could be written in the form of the product of two separate functions, one for the polymerization conversion and the other for the dose rate. While for the latter the results gave an essentially square-root dependence on dose rate as is normally found for homogeneous polymerization, the former has been discussed in the terms of recently advanced kinetic schemes, based on a two-phase polymerization model. The kinetic parameters found in this work are in agreement with previous authors' data.     

Block copolymerization with trapped radicals

Acrylonitrile–styrene, vinyl chloride–styrene and vinyl chloride–methyl methacrylate block copolymers were obtained by employing trapped radicals in polyacrylonitrile or poly(vinyl chloride) formed in a heterogeneous system by tri-n-butylboron in air as initiator. The trapped polymer radicals were activated on addition of dimethylformamide as solvent. Confirmation of block copolymers was carried out with solvent extractions, elementary analysis, and turbidimetry. In block copolymerization, the polyacrylonitrile trapped radical was more active than the poly(vinyl chloride) radical. Results of kinetic studies were used to consider the mechanism of polymerization.     

Polymerization of vinyl chloride in the presence of modified Ziegler–Natta catalysts comprising long chain organoaluminum compounds

Polymerization of vinyl chloride in the presence of systems containing a transition metal compound/Lewis base and an organoaluminum compound of a different length of carbon chain have been carried out. The influence of the structure and the concentrations of particular components on the polymerization yield and molecular weight of the products has been determined. The polymerization of vinyl chloride proceeds according to the free radical mechanism, and the effectiveness of such types of initiators decreases with an increase in the length of the substituent chain in the organoaluminum chain. When using ethyl derivatives, the maximum degree of vinyl chloride conversion is about 75%, and for polystyryl or polyisoprenylaluminum of an average polymerization degree of 50–100, the conversion did not exceed 0.5%. The maximum polymerization degree of vinyl chloride in block copolymers containing polyisoprenyl or polystyryl units was 90–300.     

Suspension polymerization of vinyl chloride initiated by in situ generated diisobutyryl peroxide

It was found that diacyl peroxides can be formed in situ in a polymerization medium by the reaction of an acid anhydride with hydrogen peroxide. For the specific application to aqueous vinyl chloride polymerization, an initiator system based on the base-catalyzed reaction of isobutyric anhydride with hydrogen peroxide to produce diisobutyryl peroxide gave very good results. In contrast, the acid chloride was completely ineffective as a peroxide precursor in this reaction. Studies pointing to diisobutyryl peroxide as the initiating species; investigations of reactant stoichiometry; and comparison of the in situ system with preformed diisobutyryl peroxide were conducted. It was shown that this system makes possible the polymerization of vinyl chloride at 30°C at rates comparable to those obtained with dialkyl peroxydicarbonates at 50°C, thus demonstrating the ability of this system to initiate vinyl chloride polymerization at low temperature. The rates of vinyl chloride polymerization with the use of different concentrations of in situ diisobutyryl peroxide at 30, 40, and 50°C were determined. Similarly, polymerization rates with the use of combinations of in situ diisobutyryl peroxide and n-propyl peroxydicarbonate were determined. The data obtained demonstrate rapid initiation of the polymerization reaction and a reduction in polymerization time made possible by this dual initiator system. These results were verified in pilot-plant and commercial-scale PVC polymerizations.     

Reaction of poly(vinyl chloride) with magnesium and grignard reagents

Reaction of poly(vinyl chloride) with magnesium under various conditions was attempted, but poly(vinyl chloride) did not react with magnesium. The reactions of poly(vinyl chloride) with benzylmagnesium chloride and allylmagnesium chloride as Grignard reagents were carried out in tetrahydrofuran at reflux temperature. It was found that the chlorine atoms in the poly(vinyl chloride) were replaced by benzyl and allyl groups by the coupling reaction, and a small amount of Grignard reagent of poly(vinyl chloride) was formed by the magnesium–halogen exchange reaction. The extent of the substitution increased with increasing reaction time and concentration of the Grignard reagent.     

由一种新型非均相聚合方法制备的聚氯乙烯的分子结构

聚氯乙烯(PVC)树脂通常采用自由基本体聚合、悬浮聚合和乳液聚合方法制备.无链转移剂时,头-尾加成和PVC大分子自由基向单体链转移反应分别是链增长和链终止的主要方式,聚合温度成为影响PVC平均分子量及分子量分布的主要因素.     

Vinyl polymerization. 413. Polymerization of vinyl monomer initiated by poly(vinylbenzyltrimethyl)-ammonium chloride

The polymerization of vinyl monomer initiated by an aqueous solution of poly(vinylbenzyltrimethyl)ammonium chloride (Q-PVBACI) was carried out at 85°C. Styrene, p-chlorostyrene, methyl methacrylate, and i-butyl methacrylate were polymerized, whereas acrylonitrile and vinyl acetate were not. The effects of the amounts of vinyl monomer, Q-PVBACI, and water on the conversion of vinyl monomer were studied. The overall activation energy in the polymerization of styrene was estimated as 79.1 kJ mol^?1. The polymerization proceeded through a radical mechanism. The selectivity of vinyl monomer was discussed by “a concept of hard and soft hydrophobic areas and monomers.”     

Cationic polymerization of vinyl compounds in the presence of tetra-n-butylammonium salts

The effects of salts were examined in cationic polymerization of vinyl compounds. Cationic polymerization of styrene was carried out at 0°C, with acetyl perchlorate, stannic chloride, stannic chloride–trichloroacetic acid and boron trifluoride etherate as catalysts. Tetra-n-butylammonium perchlorate, fluoroborate and iodide were used as salts. The presence of small amounts of the salts changed both the polymerization rate and the molecular weight of polymer considerably. The consideration of various effects led to the conclusion that the results are explicable principally on the basis of counterion exchange. To confirm this, the copolymerization of 2-chloroethyl vinyl ether with γ-methylstyrene was investigated at ?78°C. The copolymer composition curve when stannic chloride was used as catalyst was changed and coincided with that of polymer obtained with acetyl perchlorate catalysis when the perchlorate salt was added. This supports the concept of counterion exchange.     

Radiation-Induced Heterophase Polymerization of Vinyl Chloride: Influence of Additives on the Particle Morphology

Investigations were carried out on the particle morphology of polyvinyl chloride) obtained in quiescent conditions in the early stages of radiation-induced bulk polymerization at 50°C and 70°C of vinyl chloride with methanol added in small     

Particle morphology in the radiation-induced heterophase polymerization of vinyl chloride with solvent added in small amounts

Investigations were carried out on the polymer particle morphology obtained in the early stages of radiation-induced bulk polymerization of vinyl chloride with solvent added in small amounts over the temperature range of ?10 to 70°C under quiescent conditions. At low temperatures, when the polymerization is carried out in the absence of solvent, there is flocculation of irregular aggregates of two types depending on polymerization conditions: (i) small primary particles that remain finely dispersed and (ii) large flocs that undergo rapid sedimentation. By addition of increasing amounts of solvent a gradual change towards single small spherical particles that remain finely dispersed is obtained. With more than 3% w/w THF, spherical particles in latexlike dispersions are obtained in polymerizations at ?10 and 22.8°C, and show a small change in size with increasing amounts of THF. In the high-temperature range, 50–70°C, where spherical particles can be obtained in the absence of solvent, no significant changes are produced by addition of THF. The results are discussed in the terms of a marked increase in particle plasticization by the solvent, enabling the coalescence of flocculated particles of small size to occur also in polymerization at low temperature.     

Polymerization mechanism of vinyl chloride with titanium tetrabutoxide–ethylaluminum sesquichloride catalyst and some physical properties of poly(vinyl chloride) prepared at low temperature

The mechanism of vinyl chloride polymerization by titanium tetrabutoxide–ethylaluminum sesquichloride catalyst system was investigated from the view of the stereoregularity of poly(vinyl chloride). The samples were prepared at a selected temperature in the range from 23 to ?78°C. The tactic triads, obtained from 220-MHz NMR spectra, show clearly the adequacy of Bernoullian statistics in describing the mechanism for stereochemical propagation. The chain propagation proceeds according to Bernoullian statistics with syndiotactic placements favored by 550 cal/mole. These results suggest that vinyl chloride polymerizes by a free-radical mechanism under the action of the present catalyst system.     

Ring‐opening metathesis polymerization as a route to controlled copolymers of ethylene and polar monomers: Synthesis of ethylene–vinyl chloride‐like copolymers

A series of ethylene–vinyl chloride‐like copolymers were prepared by ring‐opening metathesis polymerization (ROMP). The route to these materials included the bulk polymerization of 5‐chlorocyclooctene and 5,6‐dichlorocyclooctene with the first‐generation Grubbs' catalyst, followed by diimide hydrogenation of the resulting unsaturated polymers. In addition, the amount of chlorine in these materials was varied by the copolymerization of 5‐chlorocyclooctene with cyclooctene. These materials were fully characterized by NMR (¹H and ¹³C), gel permeation chromatography, and Fourier transform infrared spectroscopy. Finally, hydroboration was carried out on the ROMP product of 5‐chlorocyclooctene to yield a polymer, which was effectively a vinyl alcohol–vinyl chloride–ethylene terpolymer. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2107–2116, 2003     

EMULSION POLYMERIZATION IN A SEED-FED CONTINUOUS STIRRED-TANK REACTOR

A numerical method has been developed to predict the particle size distribution (PSD) of the product latex from a steady-state polydisperse-seeded continuous reactor. Simulations have been carried out for the emulsion polymerization of vinyl chloride based on the experimental conditions reported by Berens(l). The simulation results can be reasonably well fitted to the PSD data published by Berens. The radical desorption constant, k_d, for Berens’ vinyl chloride emulsion polymerization can be estimated by fitting the simulated PSD to experimental measurements. The simulation work presented in this article demonstrates that the combination of mathematical modeling and PSD measurements can be a useful tool in studying radical transport rates and aqueous phase termination phenomena. The simulation results also indicate that the continuum diffusion theory for free radical absorption by the particles leads to a better PSD fit than a model based on equal diffusion rates per unit area.     

Living radical polymerization of vinyl chloride initiated with iodoform and catalyzed by nascent Cu0/tris(2‐aminoethyl)amine or polyethyleneimine in water at 25 °C proceeds by a new competing pathways mechanism

The first example of living radical polymerization of vinyl chloride carried out in water at 25 °C is reported. This polymerization was initiated by iodoform and catalyzed by nascent Cu⁰ produced by the disproportionation of Cu^I in the presence of strongly Cu^II binding ligands such as tris(2‐aminoethyl)amine or polyethyleneimine. The resulting poly(vinyl chloride) was free of structural defects, had controlled molecular weight and narrow molecular weight distribution, contained two ～CHClI active chain ends, and had a higher syndiotacticity (62%) than the one obtained by conventional free‐radical polymerization at the same temperature (56%). This novel polymerization proceeds, most probably, by a combination of competitive pathways that involves activation by single electron transfer mediated by nascent Cu⁰ and degenerative chain transfer. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3283–3299, 2003     

Polymer Inclusion Compounds by Polymerization of Monomers in β-Cyclodextrin Matrix in DMF Solution

The investigations of the synthesis of polyrotaxanes by the radical polymerization of monomers (vinylidene chloride, methyl acrylate, styrene, and methacrylonitrile) in DMF in the presence of β-cyclodextrin have been carried out. The possibility of formation β-cyclodextrin inclusion compounds with some vinyl monomers or some other organic substances in DMF solution has been established. We assume that the inclusion in presence of the solvent is related to the unusual phenomenon of β-cyclodextrin crystallization in hot DMF solutions. The polymerization of vinyl monomers in DMF solution at increased temperatures in the presence of β-cyclodextrin leads to compounds containing a great amount of cyclic compounds (up to 80%). Similar results have been obtained for monomers introduced as previously prepared adducts with β-cyclodextrin. Stable compounds of polymer and β-cyclodextrin have been obtained in the case of vinylidene chloride. The lack of carbohydrate moieties in the product obtained by polymerization of vinylidene chloride in the presence of linear dextrin suggest the inclusion character of the linkage between polymer and β-cyclodextrin molecules. The structure of a topological compound of polyrotaxane type is most feasible after dehydrochlorination.     

A Grafting Study on Partially Dehydrochlorinated Poly(vinyl chloride) by Atom Transfer Radical Polymerization

HCl elimination in low ratio was first carried out from poly(vinyl chloride) to increase allylic chlorines. Partially dehydrochlorinated poly(vinyl chloride), having a macroinitiator effect, was grafted with tert‐butyl methacrylate via atom transfer radical polymerization in the presence of CuBr/2,2′‐bipyridine at 64°C in tetrahydrofuran. Original poly(vinyl chloride) was also grafted with tert‐butyl methacrylate under the same conditions to compare with that of partially dehydrochlorinated poly(vinyl chloride). The graft copolymers were characterized by elemental analysis, FTIR, ¹H and ¹³C‐NMR, differential scanning calorimetry, and gel permeation chromatography (GPC). Thermal stabilities of the graft copolymers were investigated by thermogravimetric analysis as compared with those of the macroinitiators.     

Particle morphology in the early stages of radiation-induced heterophase polymerization of vinyl chloride

Investigations of the particle morphology of poly(vinyl chloride) produced under quiescent conditions during radiation-induced bulk polymerization over the temperature range ?30 to 70°C were carried out. The observations were mainly confined to the early stages of polymerization. For polymerization temperatures below about 20°C, the systems remain predominantly homogeneous during the entire polymerization and the polymer particles increase in size linearly with conversion. At higher temperatures the polymer particles rapidly settle and become cemented together. The findings are discussed in the light of the kinetic data on vinyl chloride polymerization, and a process of particle formation and growth, resembling that recently proposed by Fitch for emulsion systems, was formulated. Primary particles are initially formed by the coiling up of single macromolecules or single macroradicals and, subsequently, they increase in size by sweeping up growing free radicals from the liquid monomer phase. The free radicals which escape capture give rise to new primary particles, but their number progressively decreases as the number of the dispersed particles increases. Simultaneously, the polymer particles undergo flocculation which in a short time results in the formation of large agglomerates. As the volume of the resulting agglomerates increases, the flocculation rate decreases and, eventually, becomes so low that the flocculation does not proceed further. At low temperatures the flocculation almost ceases when the agglomerates are still small enough for sedimentation to occur only very slowly. However, this is not the case at higher temperatures. The addition of substances such as alcohols, brings about a reduction in the flocculation rate and, hence, in the size of the agglomerates formed at the end of the flocculation process. In this way, one can also obtain at high temperatures agglomerates of small sizes which remain dispersed for a long time.