Preparation of polyamide-imides via the phosphorylation reaction. II. Synthesis of wholly aromatic polyamide-imides from N-[p-(or m-) carboxyphenyl]trimellitimides and various aromatic diamines

Wholly aromatic polyamide-imides with high molecular weight (η_inh up to 1.7 dL/g in DMAc–5% LiCl) were obtained by the direct polycondensation reaction of N-[p-( or m-) carboxyphenyl]trimellitimide [p-(or m-)CPTMI] and aromatic diamines by means of di- or triphenyl phosphite in N-methyl-2-pyrrolidone (NMP)-pyridine solution in the presence of lithium or calcium chloride. The factors affecting the phosphorylation reaction were investigated, in particular for the reaction of p-CPTMI and 4,4'-oxydianiline (ODA). Molecular weight of polymers varied with the amount of metal salts and showed maximum values at the concentration of 10-15 wt % in the reaction mixture. Monomer concentration of 0.2 mol/L produced polymer of the highest viscosity. Higher concentrations produced gelation and yielded polymers of low molecular weight. A reaction temperature of about 120°C gave the best results. Among the solvents tested, NMP was significantly the most effective for the reaction. The highest inherent viscosity values, η_inh = 1.35 and 1.58 dL/g, were obtained with triphenyl phosphite (TPP)/monomer and diphenyl phosphite (DPP)/monomer molar ratios of 2.0. Excessive addition of phosphites did not cause a serious deleterious effect on the molecular weight of polymer. Polycondensations of several combinations of p-or m-CPTMI and aromatic diamines were carried out with satisfactory results.     

High-molecular-weight polyterephthalamide by direct polycondensation reaction in the presence of poly(ethylene oxide)

Polyterephthalamides of high molecular weight (η_inh up to 1.9) were obtained by the direct polycondensation reaction of terephthalic acid and aromatic diamines in the presence of poly(ethylene oxide) (PEO) with triphenyl phosphite in a N-methylpyrrolidone (NMP)–pyridine solution that contained lithium chloride. The molecular weights of the polymers produced varied with the amount and molecular weight of PEO, which showed maximum values when PEO with a molecular weight of 2.0 × 10⁴?5.0 × 10⁵ was used in a concentration of about 0.5 wt % in the solvent. The polycondensation reaction was significantly affected by the level of pyridine in a mixed solvent of NMP and pyridine and by the concentration of the lithium chloride added.     

Preparation of polyamides via the phosphorylation reaction. X. A study of higashi reaction conditions

We report a study of the conditions of the phosphorylation reaction for the preparation of aromatic polyamides using the Higashi reaction medium. For poly(p-phenylene terephthalamide) (PPD-T), the optimum conditions are: reaction temperature, 115°C; monomer concentration, C = 0.083 mol/L; and ratio of triphenyl phosphite (TPP) to monomer, 2.0. These optimum conditions produce PPD-T having η_inh = 6.2 dL/g. At temperatures of 120°C and above PPD-T precipitates from the reaction mixture, leading to lower molecular weights. At lower temperatures the reaction mixture gels, and the gel time decreases with increasing reaction temperature. However, polycondensation continues in the gel state. Monomer concentrations C = 0.10 mol/L and above produce precipitation and yield polyamides of lower molecular weight. For the preparation of poly(p-benzamide) (PBA), the optimum ratio of TPP to monomer is 0.6 for either p- aminobenzoic acid or N-4-(4′-aminobenzamido)benzoic acid. In the former case the inherent viscosity of polymer prepared at 115°C showed little dependence upon the concentration of the monomer. The highest value, η_inh = 1.8 dL/g, was obtained with C = 0.40 mol/L and a TPP/monomer ratio of 0.6. However, for the same TPP/monomer ratio, the monomer containing a preformed amide linkage, N-4-(4′-aminobenzamido)benzoic acid, gave PBA with η_inh = 4.6 dL/g when the monomer concentration is 0.33 mol/L. This is the highest value reported for PBA using the phosphorylation reaction. In A?A + B?B polycondensation, examples in which one of the monomers contained one or two preformed amide linkages produced polyamides having η_inh = 7.8 and 8.9 dL/g, respectively.     

Direct polycondensation of aromatic dicarboxylic acids and bisphenols with tosyl chloride and N,N-dimethylformamide in pyridine

A Vilsmeier adduct derived from arylsulfonyl chlorides and DMF in pyridine was successfully used as a new condensating agent for the synthesis of aromatic polyesters by the direct polycondensation of aromatic dicarboxylic acids and bisphenols and also of hydroxybenzoic acids. Polymers of high molecular weights (M?_w = 78,000) with relatively narrow molecular weight distribution (M?_w/M?_n ≈ 3.0) were prepared by reacting aromatic dicarboxylic acids with the adduct in pyridine, followed by addition of bisphenols. The polycondensation was significantly affected by the amount of DMF, the nature of the arylsulfonyl chlorides, the conditions of initial reaction of the acids with the adduct, and the rate of reaction with bisphenols. The process was adaptable to the direct polycondensation of hydroxybenzoic acids, affording polymers of high molecular weight (η_inh = 1.73).     

Direct polycondensation in ionic liquids

Ionic liquids (ILs) are subject to an enormous research effort due to their unique properties, such as non-volatility, high solution and reactivity ability, etc. For the first time ILs have been used as a solvent for preparing polymers via direct polycondensation. The influence of IL's nature and reaction parameters upon the polymer formulation has been investigated. It is shown that direct polycondensation is successfully proceeded in ILs and triphenyl phosphite (condensing agent) without any additional extra components, such as LiCl and pyridine, using in similar reactions in ordinary molecular solvents. Various polyamides (η_inh=0.11-1.10 dl/g), polyamide imides (η_inh=0.48-1.41 dl/g), -hydrazides (η_inh=0.56-0.60 dl/g) and polyhydrazides (η_inh=0.71-1.32 dl/g) have been obtained in quantitative yield and high molecular weight.     

Aromatic polyamides. IV. A novel synthesis of sulfonated poly(para-phenyleneterephthalamide): Polymerization of terephthalic acid and para-phenylenediamine in sulfur trioxide

A novel polyamide condensation reaction of aromatic diamines (usually as strong inorganic acid salts) and aromatic diacids in SO₃ has been discovered. para-Phenylenediamine was polymerized with terephthalic acid in SO₃ at 20–47% polymer concentration to form highly anisotropic (liquid crystalline) sulfonated poly(p-phenyleneterephthalamide) (SPT) solutions (dopes) with inherent viscosities as high as 1.6. Sulfonation of the aromatic diamine ring was a major side reaction. The effects of reaction variables such as temperature, time, monomer concentration, stoichiometry, and solvent acidity on molecular weight were studied. The dopes were spun to fiber, but tensile properties were limited by coagulation problems associated with hydrophilicity of the highly sulfonated polymer. Thermogravimetric analysis of SPT at 20°C/min showed weight loss only above 450°C.     

Polyquinazolotriazoles

A novel high molecular weight (η_inh = 1.4 dl/g) polyquinazolotriazole (PQT) was prepared from the reaction of 3,3′-(2″,6″-pyridinediyl)bis[5-(o-aminophenyl)-1,2,4-triazole] with isophthalic acid by solution cyclopolycondensation in polyphosphoric acid, with diphenyl isophthalate by melt polycondensation, and with isophthaloyl chloride to form a precursor polyamide which subsequently underway cyclodehydration. Thermal characterization of the PQT by thermogravimetric analysis showed initial weight loss in air commencing at ～490°C. The PQT exhibited a weight loss of only 4% after aging in static air for 200 hr at 316°C and a T_g of 342°C as measured by differential scanning calorimetry. Prior to polymer synthesis, a series of model compounds was prepared as a guide to polymer synthesis and identification.     

Poly[3,3-bis(hydroxymethyl) oxetane]—an analog of cellulose: Synthesis,characterization, and properties

Poly[3,3-bis(hydroxymethyl)oxetane], PBHMO, was prepared in high molecular weight (η_inh up to 5.2) by polymerizing the trimethylsilylether of 3,3-bis(hydroxymethyl)oxetane with the i-Bu₃Al–0.7 H₂O cationic catalyst at low temperature, followed by hydrolysis. PBHMO is crystalline, very high melting (314°C) and highly insoluble, much like its analog, cellulose. It is soluble in 75% H₂SO₄ at 30°C, being 65% converted to the acid sulfate ester; these conditions are useful for viscosity measurement, since the degradation rate is low and at least an order of magnitude less than for cellulose in this solvent. PBHMO can be prepared as oriented films and fibers using the lower melting diacetate (184°C) which can be melt or solution (CHCl₃) fabricated and then the oriented forms saponified to oriented PBHMO. BHMO can be directly polymerized to low molecular weight, perhaps somewhat branched, PBHMO (η_inh 0.1) with trifluoromethanesulfonic acid catalyst at room temperature. Poly(3-methyl-3-hydroxymethyloxetane), (PMHMO), prepared in high molecular weight (η_inh up to 3.8) by the same method used for PBHMO, is more soluble and lower melting (165°C) than PBHMO, appears to be atactic and can be compression molded at 195°C to a tough, clear film which is readily oriented. Copolymers of BHMO with MHMO are crystalline over the entire composition range with a linear variation of T_m with composition, a new example of isomorphism in the polymer area.     

High-molecular-weight poly(p-phenyleneterephthalamide) by the direct polycondensation reaction with triphenyl phosphite

Poly(p-phenyleneterephthalamide) of high molecular weight was obtained when the polycondensation of terephthalic acid and p-phenylenediamine was carried out in N-methylpyrrolidone (NMP) that contained dissolved CaCl₂ and LiCl in the presence of pyridine. The molecular weight of the polymer obtained varied with the amount of pyridine relative to the metal salts and with the molar ratios of CaCl₂ to LiCl, the maximum η_inh value of 4.5 being obtained under the conditions Py/(CaCl₂ + LiCl) ≈ 2.5 (mol/mol), CaCl₂/LiCl ≈ 1.2 (mol/mol), and LiCl + CaCl₂ ≈ 4 g. Among the solvents tested, NMP was significantly effective for the reaction. Polycondensations of several combinations of other dicarboxylic acids and diamines were carried out with limited success.     

Synthesis of high-molecular-weight poly(amide-ester)s by direct polycondensation with diphenyl chlorophosphate

High molecular weight aromatic poly(amide-ester)s were prepared by the direct polycondensation reactions between aromatic dicarboxylic acids and aminophenols under mild conditions in pyridine. The condensing agents examined in this study were diphenyl chlorophosphate (DPCP), DPCP/LiCl, and DPCP/DMF. Addition time of the aminophenols, depending on their nucleophilicities, affected the η_inh values and monomer sequence of the resulting polymer. Their thermal properties were studied in terms of the sequences in the polymer backbones.     

Dilute solution properties of poly(1,4-phenylene terephthalamide) in sulfuric acid

The intrinsic viscosity [η] of dilute solutions of poly(1,4-phenylene terephthalamide) (PPPT) is found to depend strongly on sulfuric acid strength, exhibiting a maximum at about 100% H₂SO₄. This behavior instigated measurements of [η] and light scattering from dilute solutions of unfractionated PPPT in concentrated (≈96%) and 100% H₂SO₄. From [η] and weight-average molecular weight M _w relationships, Mark-Houwink exponents a were determined to be 1.36 in 96.6% and 1.62 in 100.2 ± 0.2% H₂SO₄, indicating that the PPPT molecule can undergo considerable expansion in 100% H₂SO₄. For the case of 100% H₂SO₄, a noticeable polyelectrolyte effect is observed in the reduced viscosity versus concentration curves. This result suggests that the repulsive charges generated along the PPPT backbone may be responsible for the change in configuration of PPPT upon increasing the acid strength from 96.6% to 100% H₂SO₄. It is pointed out that there is considerable experimental difficulty in measuring consistent values of M _w, and this may be the reason for the variation among published data.     

Poly-as-triazines

Two high molecular weight (η_inh > 1.0) soluble poly-as-triazines have been prepared by the solution polycondensation in m-cresol of 2,6-pyridinediyl dihydrazidine with p,p′-oxybis(phenyleneglyoxal hydrate) and with p,p′-oxydibenzil. Thermal characterization of the poly-as-triazines by TGA showed polymer decomposition temperatures of ～400°C after a 300°C cure in argon. Poly-as-triazines exhibited weight losses <8% after aging in static air at 316°C for 200 hr. Clear yellow films cast for m-cresol solutions exhibited good flexibility and toughness even after aging at 316°C for 200 hr in air and after refluxing in 10% aqueous potassium hydroxide solution for 24 hr.     

Wholly aromatic polyamides by the direct polycondensation reaction using triphenyl phosphite in the presence of poly(4-vinylpyridine)

The polycondensation reaction of aromatic dicarboxylic acids and diamines by using triphenyl phosphite were carried out in N-methylpyrrolidone (NMP) in the presence of poly(4-vinylpyridine) (P4VP). The reaction, especially of terephthalic acid (TPA), was markedly facilitated to give the absence of P4VP. The reaction promoted by P4VP was further favored by the addition of various pyridine derivatives; of the pyridines examined, pyridine was most effective, giving the best results at a high level (pyridine/P4VP values up to 26). P4VP of the molecular weight in the range of 1.3 × 10⁴?3.0 × 10⁵ did not affect the viscosity of the resulting polymer. These favorable additive effects of P4VP on the reaction of TPA were not observed in the reactions of isophthalic acid, and m -and p-aminobenzoic acids.     

Cyclopolycondensations

Fully aromatic polyquinazolinediones of high molecular weight were prepared by the cyclopolycondensation reaction of 4,4′-diamino-3,3′-biphenyldicarboxylic acid with aromatic diisocyanates. The poly(phosphoric acid) solution polymerization techniques yielded tractable poly(urea acid), which was converted to polyquinazolinediones by thermal cyclodehydration at 300–400°C. under reduced pressure. The polyquinazolinediones thus obtained have excellent thermal stability both in nitrogen and in air. The poly(urea acid) is soluble in dimethyl sulfoxide, and films can be cast from the polymer solution of poly(urea acid) (η_inh = 0.8 to 1.8). The films are made tough by being heated in nitrogen or under reduced pressure at 300–400°C. The polymerization mechanism of the cyclopolycondensation reaction was studied, and it was established that the polymerization proceeded through the formation of tractable poly(urea acid), Structure (I), of high molecular weight, followed by cyclodehydration, yielding poly(1,2-dihydro-2-imino-4H-3,1-benzoxazin-4-one), Structure (II). On subsequently being heated this undergoes intramolecular rearrangement along the polymer chain, giving the thermodynamically stable polyquinazolinedione, Structure (III).     

Preparation and properties of polyamides from 2,8-phenoxathiin-bis-(γ-ketobutyric acid), 2,7-thianthrene-bis(γ-ketobutyric acid), and aromatic diamines

Aromatic-aliphatic polyamides containing phenoxathiin and thianthrene heterocyclic units were prepared by the direct polycondensation of 2,8-phenoxathiin-bis(γ-ketobutyric acid) ( I ) or 2,7-thianthrene-bis(γ-ketobutyric acid) (II) with various aromatic diamines in a triphenylphosphite-pyridine system. Prior to polymer synthesis two model diamides were prepared by condensing γ-keto acid I or II with p-toluidine. The model diamides and polyamides were characterized by spectral methods and elemental analysis. The polyamides, obtained in 56–90% yields, had inherent viscosities in the 0.82–1.1 dL/g range in concentrated H₂SO₄ at 30°C. The effect of heterocyclic units on polymer properties, such as solubility, crystallinity, and thermal stability has been discussed.     

Phenyl-substituted polyquinoxalines

Four phenyl-substituted polyquinoxalines have been prepared by the reaction of combinations of two tetraamines, 3,3′-diaminobenzidine and 3,3,′4,4′-tetraaminodiphenyl ether, with two bisbenzils, 4,4′-dibenzil and 4,4′-oxydibenzil. The polymers were prepared by melt and solution polymerizations. Melt condensations were performed at 180, 220, and 280°C. and samples were periodically removed and characterized. The solution polymerizations consisted of two stages, initially forming an intermediate molecular weight polymer (η_inh 0.6–1.0) which was advanced at 400°C. to final polymer (η_inh 1.5 to 2.2). Clear yellow films, cast from m-cresol solution, exhibited good toughness and flexibility. The phenyl-substituted polyquinoxalines exhibited excellent oxidative and thermal stability. Polymer decomposition temperatures in air were generally about 550°C. Isothermal aging at 371°C. (700°F.) in air showed weight retentions as high as 93 and 50% after 100 and 200 hr., respectively. Weight-average molecular weight determination by light-scattering technique on a polymer with an η_inh of 2.16 suggested a value of 247,000. Certain physical properties of the phenyl-substituted polyquinoxalines are compared with those of the corresponding ordinary polyquinoxalines to illustrate the advantageous effect of introducing a phenyl group on the quinoxaline ring.     

Synthesis of a novel naphthalene-based poly(arylene ether-ketone) by polycondensation of 1,5-bis(4-fluorobenzoyl)-2,6-dimethylnaphthalene with bisphenol a

Synthesis of 1,5-bis(4-fluorobenzoyl)-2,6-dimethylnaphthalene ( 1 ), polycondensation of 1 with Bisphenol A, and properties of the obtained polymer were studied. Friedel–Crafts acylation of 2,6-dimethylnaphthalene with 4-fluorobenzoyl chloride in nitrobenzene selectivity afforded 1 in 82% yield. X-ray single crystal structural analysis of 1 confirmed that the dibenzoylation proceeded regioselectively and two methyl groups sterically inhibited the coplanarity of the two aromatic planes. The polycondensation of 1 with Bisphenol A in toluene/N-methyl-2-pyrrolidone (NMP) mixed solvent in the presence of excess potassium carbonate as a condensation reagent was carried out at 180°C for 4 h to quantitatively afford the corresponding poly(arylene ether-ketone) (PEK) 3 with high molecular weight (M?_n～30,000) as a slightly yellow powder. As the reaction time was prolonged, both M?_n and MWD of 3 increased and the solubility of 3 in chloroform clearly decreased. By GPC-LALLS, M?_n of 3 obtained by the polycondensation for 16 h, was 85,000. The PEK 3 with high molecular weight was produced in a quantitative yield in a variety of solvents such as sulfolane. Water formed during the polycondensation hardly affected the yield and molecular weight of 3 , although a small molecular weight decrease took place. To evaluate the special effect of the methyl groups of 3 , polycondensation of 2,6-bis(4-fluorobenzoyl)naphthalene 2 with bisphenol A was carried out for comparison and the corresponding PEK 4 was quantitatively obtained. Whereas 3 was soluble in ordinary organic solvents such as tet-rahydrofuran (THF), chloroform, and NMP at room temperature, 4 was insoluble in most solvents except for strong acids such as conc. sulfonic acid. The polymer 3 showed high glass transition temperature (238°C) and 5% weight loss temperature (457°C). Casting of the polymer from THF solution gave a transparent, tough, flexible, and amorphous film. © 1995 John Wiley & Sons, Inc.     

Nonstoichiometric polycondensation I. synthesis of polythioether from dibromomethane and 4,4′-thiobisbenzenethiol

High molecular weight poly(phenylene thioether) ( 3 ) was successfully obtained by the polycondensation of 4,4′-thiobisbenzenethiol ( 1 ) and dibromomethane ( 2 ) with a variety of feed ratios in the presence of 1,8-diazabicyclo[5,4,0]undec-7-ene (DBU) in 1-methyl-2-pyrrolidinone (NMP) at 75°C. The resulting polymer showed the maximum inherent viscosity (η_inh) of 0.50 dL/g in 4 h when 1.5 equivalents excess of 2 was used. The model reaction using benzenethiol ( 4 ) and dichloromethane ( 5 ) in the presence of DBU in deuterated dimethylsulfoxide (DMSO-d₆) at 25°C indicated that the rate of the second nucleophilic displacement reaction (k₂) is 61 times faster than that of the first one (k₁). The maximum of theoretical molecular weights calculated at various stoichiometric imbalance (S) under the condition of k₂/k₁ = 61 showed a good agreement with the experimental molecular weights at specific polymerization times.     

Anionic polymerization of caprolactam. XLIII. Relationship between osmometric molecular weight,viscosity, and endgroups of a polymer

For unfractionated anionic polymers, the following relationship between the osmometric molecular weight and intrinsic viscosity is valid: M?_n = 13200[η]^1.115 (cresol), or M?_n = 13000[η]^1.021 (93.8% H₂SO₄). A comparison of the osmometric and viscometric data with the number of endgroups of a polymer confirmed the finding that under certain conditions, moderately branched molecules can be formed; the above parameters depend on the type of the activator used.     

Cyclopolycondensation. XIII. New synthetic route to fully aromatic poly(heterocyclic imides) with alternating repeating units

Fully aromatic poly(heterocyclic imides) of high molecular weight were prepared by the cyclopolycondensation reactions of aromatic diamines with new monomer adducts prepared by condensing orthodisubstituted aromatic diamines with chloroformyl phthalic anhydrides. The low-temperature solution polymerization techniques yielded tractable poly(amic acid), which was converted to poly(heterocyclic imides) by heat treatment to effect cyclodehydration at 250–400°C under reduced pressure. In this way, the polyaromatic imideheterocycles such as poly(benzoxazinone imides), poly(benzoxazole imides), poly(benzimidazole imides) and poly(benzothiazole imides) were prepared, which have excellent processability and thermal stability both in nitrogen and in air. The poly(amic acids) are soluble in such organic polar solvents as N,N-dimethyl-acetamide, N-methylpyrrolidone, and dimethyl sulfoxide, and the films can be cast from the polymer solution of poly(amic acids) (η_inh = 0.8–1.8). The film is made tough by being heated in nitrogen or under reduced pressure to effect cyclodehydration at 300–400°C. The polymerization was carried out by first isolating the monomer adducts, followed by polymerization with aromatic diamines. On subsequently being heated, the open-chain precursor, poly(amic acid), undergoes cyclodehydration along the polymer chain, giving the thermally stable ordered copolymers of the corresponding heterocyclic imide structure.