Comparison of the rheology of polymer melts in shear,and biaxial and uniaxial extensions

The experimental properties of different polymer melts, polystyrene, high density polyethylene and low density polyethylene are compared for the first time in three different deformations: step shear, step biaxial extension and steady uniaxial extension. Properties of three other melts are also studied in step biaxial and shear experiments. For our comparative purposes some data of Laun and Winter from the literature are used, as well as new data reported here. In all the step strain experiments, the stresses can be factored into a time dependent relaxation modulus and a strain dependent damping function. The data are interpreted using a differential constitutive equation of Larson which satisfies this time-strain separability and has a single parameter that describes the strain softening character of the material. Results show that differences in the properties of the melts are most pronounced in uniaxial extension and least in biaxial extension. All melts follow the Doi-Edwards prediction relatively closely in biaxial extension. In uniaxial extension, the branched material shows a strong strain hardening effect although its shear and biaxial properties are similar to the other melts. The constitutive model gives a reasonably good fit to the data in all three deformations for unbranched materials for the same value of the adjustable parameter; the model, however, fails for the branched low density polyethylene.     

Comparison of linear viscoelastic constitutive equations for non-uniform polymer melts

Linear-viscoelastic properties of polydisperse and randomly-branched polymer melts were fit with several proposed relaxation functions by non-linear regression. Three polymer systems were investigated, including 1) crosslinked polyethylenes, 2) polydisperse linear poly(dimethylsiloxane)s, and 3) Marlex polyethylenes, which are polydisperse and probably contain long-chain branching. Four relaxation functions were evaluated, including the Rouse, reptation, stretched-exponential, and stretched-exponential-power-law (SEPL) relaxation functions. The SEPL best described each series of polymers, and therefore may be a general relaxation function for non-uniform polymer melts. The flow activation energy for crosslinked polyethylene may be coupled to a breadth-of-relaxation index, indicating that a coupling between a characteristic short relaxation time and longest relaxation time, as suggested by Ngai and Plazek (J. Polym. Sci. Polym. Phys. Ed. 1985, 23:2159–2180), may hold for some non-uniform polymers.     

A network theory for the thermal conductivity of an amorphous polymeric material

A model to relate the thermal conductivity tensor to the deformation of an amorphous polymeric material above the glass transition temperature is presented. The basis of the model is formed by the transient network theory for polymer melts. With this theory it is possible to calculate the average orientation of the macromolecular segments as a function of the history of the deformation. Combined with an expression which relates the thermal conductivity to the orientation of the molecules, this provides us with the information needed to calculate the heat conduction tensor. Despite the fact that the simplest possible network model is chosen, there is good agreement with the sparse, experimental results.     

Challenges in process rheometry

Process rheometers are useful as process sensors for on-line quality control as well as for process control. Unlike passive sensors for equilibrium properties, such as temperature and pressure, a rheometer must subject the material of interest to a controlled deformation while monitoring the resulting stress. To accomplish this in a compact, robust device suitable for use in a manufacturing environment is not straightforward. Problems that arise in processing applications include the need for frequent sample renewal without interference from the measurement or the process itself and the fact that the process stream is usually under pressure. Considerable ingenuity has been applied to developing rheometers to meet these requirements.However, there remain many potential applications for which presently available units are not suitable. In particular, special problems arise when a very fast response is required, when the fluid being processed is non-Newtonian or has a very high viscosity, and when it is a multiphase system, as for example in the case of mineral slurries. In addition, in food processing and fermentation applications, all the exposed surfaces of the rheometer must be sterilizable. Possible solutions to these problems are described.Delivered as a Keynote Lecture at the Golden Jubilee Conference of the British Society of Rheology and Third European Rheology Conference, Edinburgh, 3–7 September, 1990.     

Flow birefringence and rheological measurements on shear induced micellar structures

Aqueous solutions of cationic surfactant systems with strongly binding counterions show the striking phenomenon of shear induced phase transitions. At low shear rates or angular frequencies, the solutions exhibit Newtonian flow. At high rates of shear, however, the rheological properties change dramatically. Above a well defined threshold value of the velocity gradient, a supermolecular structure can be formed from micellar aggregates. This shear induced structure (SIS) behaves like a gel and exhibits strong flow birefringence. The formation of the shear induced structure is very complicated and depends on the specific conditions of the surfactant system. In this paper we discuss new results which have been obtained from rheological measurements and from flow birefringence data. We examine the stability of the shear induced state as a function of temperature, surfactant concentration and salt concentration and we analyse the effect of solubilisation of alcohols and hydrocarbons. The results are interpreted in terms of a kinetic model which accounts for the observed behavior.Dedicated to the 60. birthday of Prof. H. Harnisch, Hoechst AGPartly presented at the 2nd Conference of European Rheologists, Prague, June 17–20, 1986     

Correlation between interfacial interactions and internal stresses in filled high density polyethylene

The stress relaxation and the creep behaviour of high density polyethylene (HDPE) filled with glass fibres, clay (plate-like particles) or CaCO₃ (particles with irregular shape) were measured in uniaxial extension at room temperature. It was observed that the addition of filler increased the internal stress level, as evaluated from stress relaxation data. This increase was larger than the corresponding increase in the (short-term) elastic modulus. This behaviour may be attributed to a reduced macromolecular mobility in the matrix material close to the filler surface, i.e. to formation of an interphase region in the HDPE-matrix. From the internal stress values, the thickness of this interphase region around each filler particle was estimated, assuming a uniform coverage of the particles. It was suggested that the amount of matrix material with reduced mobility (or the thickness of the interphase region) reflected the degree of adhesion between the filler and HDPE. The change in the internal stress level due to the incorporation of different fillers, which were surface treated in some cases, was also consistent with the observed creep behaviour.     

Stokes' first problem for linear viscoelastic fluids with finite memory

We consider Stokes' first problem for a viscoelastic fluid. The memory of the fluid is truncated to a finite time interval and discontinuities in the stress relaxation modulus or its derivatives are allowed at the point of truncation. We investigate secondary waves which are generated by the interaction of these singularities in the memory with earlier waves.Dedicated to Prof. Hanswalter Giesekus on the occasion of his retirement as Editor of Rheologica Acta.     

Molecular interpretation of the behaviour of polyisobutylene in different solvents

The effects of solvent environment on the behaviour of a high molecular weight polyisobutylene dissolved in kerosene and various grades of poly-1-butene solvent mixtures are investigated. The dependence of various molecular parameters such as zero-shear viscosity, intrinsic viscosity, specific viscosity, relaxation time and molecular expansion factor, on the polymer concentration, type of solvent and solvent viscosity is studied in the vicinity of dilute and semidilute regions (near the critical concentrationc ^*). The dependence of these parameters on solvent environment follows qualitatively Zimm's molecular model. The dependence on the polymer concentration deviates from this dilute solution theory. The effects of temperature on the zero-shear viscosity and the Maxwell relaxation time are also presented for two PIB solutions.     

Nonlinear viscoelasticity of polymer melts in different types of flow

The nonlinear viscoelastic properties of a fairly large class of polymeric fluids can be described with the factorable single integral constitutive equation. For this class of fluids, a connection between the rheological behaviour in different flow geometries can be defined if the strain tensor (or the damping function) is expressed as a function of the invariants of a tensor which describes the macroscopic strain, such as the Finger tensor. A number of these expressions, proposed in the literature, are tested on the basis of the measuring data for a low-density polyethylene melt. In the factorable BKZ constitutive equation the strain-energy function must be expressed as a function of the invariants of the Finger tensor. The paper demonstrates that the strain-energy function can be calculated from the simple shear and simple elongation strain measures, if it is assumed to be of the shape proposed by Valanis and Landel. The measuring data for the LDPE melt indicate that the Valanis-Landel hypothesis concerning the shape of the strainenergy function is probably not valid for polymer melts.     

Viscoelastic properties of polymerlike reverse micelles

A dramatic increase in the viscosity of reverse micellar solutions of lecithin in a variety of organic solvents of up to a factor of 10⁶ upon the addition of a small amount of water can be observed. The formation of viscoelastic solutions can be explained by a water-induced aggregation of lecithin molecules into flexible cylindrical reverse micelles and the subsequent formation of a transient network of entangled micelles. The viscoelastic properties of these solutions are characterized as a function of water content and temperature for different organic solvents by means of dynamic shear viscosity measurements. The results are interpreted by making analogies to the behavior of semidilute polymer solutions and living polymers.Dedicated to Prof. Dr. J. Meissner on the occasion of his 60th birthday.     

Stress optical measurement of the third normal stress difference in polymer melts under oscillatory shear

Results are reported for the dynamic moduli,G andG, measured mechanically, and the dynamic third normal stress difference, measured optically, of a series bidisperse linear polymer melts under oscillatory shear. Nearly monodisperse hydrogenated polyisoprenes of molecular weights 53000 and 370000 were used to prepare blends with a volume fraction of long polymer, _L, of 0.10, 0.20, 0.30, 0.50, and 0.75. The results demonstrate the applicability of birefringence measurements to solve the longstanding problem of measuring the third normal stress difference in oscillatory flow. The relationship between the third normal stress difference and the shear stress observed for these entangled polymer melts is in agreement with a widely predicted constitutive relationship: the relationship between the first normal stress difference and the shear stress is that of a simple fluid, and the second normal stress difference is proportional to the first. These results demonstrate the potential use of 1,3-birefringence to measure the third normal stress difference in oscillatory flow. Further, the general constitutive equation supported by the present results may be used to determine the dynamic moduli from the measured third normal stress difference in small amplitude oscillatory shear. Directions for future research, including the use of birefringence measurements to determineN ₂/N ₁ in oscillatory shear, are described.     

Prediction of the non-linear rheological properties of polymer solutions by means of the Rouse-Zimm model with slippage

The non-affine deformation of macromolecules and the slippage function are discussed. In case of polymer solutions with moderate concentration the slippage function is determined by means of the Cox-Merz rule. The non-linear viscoelasticity of these solutions is described with the aid of the Rouse-Zimm model with slippage function. The theoretical predictions show good agreement with published experimental data.     

On the relaxation of shear and normal stresses of viscoelastic fluids following constant shear rate experiments

By means of a cone and plate rheometer the relaxation of the shear stress and the first normal stress difference in polymer liquids upon cessation of a constant shear rate were examined. The experiments were conducted mostly in a high shear rate region of relevance for the processing of these materials. The relaxation behavior at these shear rates can only be measured accurately under extremely precise specifications of the rheometer. To determine under which conditions the integral normal thrust is a convenient measure for the relaxing local first normal stress difference the radial distribution of the pressure in the shear gap was measured. The shape of relaxation of both the shear stress and the first normal stress difference could be closely approximated for the entire measured shear rate and time range by a two parameter statistical function. In the range of measured shear rates, one of the parameters, the standard deviationS, is equal for the shear and the normal stress, and is independent of the shear rate within the limit of experimental error. The second parameter, the mean relaxation timet _50, of the shear stress andt _50, of the first normal stress difference, can be calculated approximately from the viscosity function and only a single relaxation experiment.     

An adaptation of finite linear viscoelasticity theory for rubber-like viscoelasticity by use of a generalized strain measure

In this paper a simplified three-dimensional constitutive equation for viscoelastic rubber-like solids is derived by employing a generalized strain measure and an asymptotic expansion similar to that used by Coleman and Noll (1961) in their derivation of finite linear viscoelasticity (FLV) theory. The first term of the expansion represents exactly the time and strain separability relaxation behavior exhibited by certain soft polymers in the rubbery state and in the transition zone between the glassy and rubbery states. The relaxation spectra of such polymers are said to be deformation independent. Retention of higher order terms of the asymptotic expansion is recommended for treating deformation dependent spectra.Certain assumptions for the solid theory are relaxed in order to obtain a constitutive equation for uncross-linked liquid materials which exhibit large elastic recovery properties.Apart from the strain energyW(I₁,I ₂), which alternatively characterizes the long-time elastic response of solids or the instantaneous elastic response of elastic liquids, only the linear viscoelastic relaxation modulus is required for the first-order theory. Both types of material functions can be obtained, in theory, from simple laboratory testing procedures. The constitutive equations for solids proposed by Chang, Bloch and Tschoegl (1976) and a special form of K-BKZ theory for elastic liquids are shown to be particular cases of the first-order theory.Previously published experimental data on a cross-linked styrene-butadiene rubber (SBR) and an uncross-linked polyisobutylene (PIB) rubber is used to corroborate the theory.     

Elongational viscosity by fiber spinning

Isothermal melt, fiber-spinning was recently analyzed by means of a nonlinear, integral, constitutive equation that incorporates shear history effects, spectrum of relaxation times, shear-thinning, and extension thinning or thickening when either the drawing force or the draw ratio is specified. The predictions agreed with experimental data on spinning of polystyrene, low-density polyethylene, and polypropylene melts. The predicted apparent elongational viscosity along the threadline (which, as shown in this work, must be identical to that measured experimentally by fiber spinning type of elongational rheometers) is compared with the true elongational viscosity predicted by the same constitutive equation under well-defined experimental conditions of constant extension rate, independent of any strain history. It is concluded that the apparent elongational viscosity, as measured by fiber-spinning, approaches the true elongational viscosity at low Weissenberg numbers (defined as the product of the liquid's relaxation time multiplied by the extension rate). At moderate Weissenberg numbers, the two viscosities may differ by an order of magnitude and their difference grows even larger at high Weissenberg numbers.     

Nonequilibrium stretching dynamics of dilute and entangled linear polymers in extensional flow

We propose an extension of the FENE-CR model for dilute polymer solutions [M.D. Chilcott, J.M. Rallison, Creeping flow of dilute polymer solutions past cylinders and spheres, J. Non-Newtonian Fluid Mech. 29 (1988) 382–432] and the Rouse-CCR tube model for linear entangled polymers [A.E. Likhtman, R.S. Graham, Simple constitutive equation for linear polymer melts derived from molecular theory: Rolie–Poly equation, J. Non-Newtonian Fluid Mech. 114 (2003) 1–12], to describe the nonequilibrium stretching dynamics of polymer chains in strong extensional flows. The resulting models, designed to capture the progressive changes in the average internal structure (kinked state) of the polymer chain, include an ‘effective’ maximum contour length that depends on local flow dynamics. The rheological behavior of the modified models is compared with various results already published in the literature for entangled polystyrene solutions, and for the Kramers chain model (dilute polymer solutions). It is shown that the FENE-CR model with an ‘effective’ maximum contour length is able to describe correctly the hysteretic behavior in stress versus birefringence in start-up of uniaxial extensional flow and subsequent relaxation also observed and computed by Doyle et al. [P.S. Doyle, E.S.G. Shaqfeh, G.H. McKinley, S.H. Spiegelberg, Relaxation of dilute polymer solutions following extensional flow, J. Non-Newtonian Fluid Mech. 76 (1998) 79–110] and Li and Larson [L. Li, R.G. Larson, Excluded volume effects on the birefringence and stress of dilute polymer solutions in extensional flow, Rheol. Acta 39 (2000) 419–427] using Brownian dynamics simulations of bead–spring model. The Rolie–Poly model with an ‘effective’ maximum contour length exhibits a less pronounced hysteretic behavior in stress versus birefringence in start-up of uniaxial extensional flow and subsequent relaxation.     

Elastic recovery and polymer-polymer interactions

i) Elastic recovery in polymeric liquids is a cooperative phenomenon in the sense that individual polymer molecules undergoing retraction must interact with one another in order to generate recovery. Stress generated by polymer molecules under an externally imposed flow field may or may not be a cooperative phenomenon. We suggest that the ability to describe the large elastic recovery exhibited by many polymeric liquids furnishes a crucial test of the validity of methods used to model the interaction of a given polymer molecule with its neighbors. Temporary-junction network models appear to be capable of explaining observed recoveries. Elastic recovery cannot be explained by single-molecule-in-a-mean-field theories which involve no calculation of the effect of the single molecule on the mean field. ii) A Gaussian network theory equation for the change of volume with elongation for a cross-linked elastomer is generalized in order to allow the bulk compliance to depend on elongation. iii) It is proved that two classes of flow history, namely shear-free and shear, are constitutively independent in the sense that, for a given viscoelastic liquid of unknown constitutive equation, the behavior in one class cannot be predicted from rheological measurements (however extensive) made solely in the other class.Dedicated to Prof. Dr. J. Meissner on the occasion of his 60th birthday.     

Bimodal model of slurry viscosity with application to coal-slurries. Part 1. Theory and experiment

The rheological behavior of stable slurries is shown to be characterized by a bimodal model that represents a slurry as made up of a coarse fraction and a colloidal size fine fraction. According to the model, the two fractions behave independently of each other, and the non-Newtonian behavior of the viscosity is solely caused by the colloidal fraction, while the coarse fraction increases the viscosity level through hydrodynamic interactions. Data from experiments run with colloidal coal particles of about 2–3 µm average size dispersed in water show the viscosity of these colloidal suspensions to exhibit a highly shearrate-dependent behavior and, in the high shear limit, to match very closely the viscosity of suspensions of uniform size rigid spheres although the coal volume fraction must be determined semi-empirically. Different amounts of coarse coal particles are added to the colloidal suspension and the viscosity of the truly bimodal slurries measured as a function of shear rate. In agreement with the bimodal model, the measured shear viscosities show the coarse fraction to behave independently of the colloidal fraction and its contribution to the viscosity rise to be independent of the shear rate. It is shown that the shear rate exerted on the colloidal fraction is higher than that applied by the viscometer as a result of hydrodynamic interactions between the coarse particles, and that it is this effective higher shear rate which is necessary to apply in the correlations. For determining the coal volume fraction a relatively simple and quite accurate measurement technique is developed for determining the density and void fraction of coarse porous particles; the technique directly relates volume fraction to mass fraction.