A novel ultrasonic clutch using near-field acoustic levitation

This paper investigates design, fabrication and drive of an ultrasonic clutch with two transducers. For the two transducers, one serving as a driving element of the clutch is connected to a driving shaft via a coupling, and the other serving as a slave element of the clutch is connected to a slave shaft via another coupling. The principle of ultrasonic levitation is first expressed. Then, a series-resonant inverter is used to generate AC voltages at input terminals of each transducer, and a speed measuring system with optic sensors is used to find the relationship between rotational speed of the slave shaft and applied voltage of each transducer. Moreover, contact surfaces of the two transducers are coupled by the frictional force when both the two transducers are not energized, and separated using the ultrasonic levitation when at least one of the two transducers is energized at high voltages at resonance.     

Improving the time-resolution and signal-to-noise ratio of ultrasonic NDE signals

Ultrasonic testing signals are sometimes hard to interpret because of low signal-to-noise ratio (SNR) or overlapping echoes. The combination of Wiener filtering and autoregressive spectral extrapolation has proven to be capable of improving the SNR and time resolution. However, these signal processing techniques are not sufficiently robust to be used in industrial non-destructive testing applications. This is mostly due to arbitrary manner of selection of the signal processing parameters associated with these techniques. In this paper, a new approach, which eliminates the need for arbitrary assignment of some of the parameters is described. This new approach is more robust and suitable for practical applications, and is demonstrated by considering both simulated and experimental signals.     

Improving the transient response of a bolt-clamped Langevin transducer using a parallel resistor

This paper suggests a parallel resistor to reduce DC time constant and DC response time of the transient response, induced immediately after an AC voltage connected to a bolt-clamped Langevin transducer (BLT) is switched off. An equivalent circuit is first expressed. Then, an open-circuit transient response at the terminals induced by initial states is derived and measured, and thus parameters for losses of the BLT device are estimated by DC and AC time constants of the transient response. Moreover, a driving and measuring system is designed to determine transient response and steady-state responses of the BLT device, and a parallel resistor is connected to the BLT device to reduce the DC time constant. Experimental results indicate that the DC time constant greatly exceeds the AC time constant without the parallel resistor, and greatly decreases from 42 to 1 ms by a 100-kOmega parallel resistor.     

Photoacoustic measurement of the thermal effusivity of solids

A simple photoacoustic method for measuring the thermal effusivity of solids is described. The method is based on front illumination and front inspection of the sample. The experimental results are interpreted by means of the theory of layered samples.     

Thermal-wave detection and characterisation of sub-surface defects

Results of the analysis of air-gap and thermal-contact resistance defects are presented. The analysis is illustrated by model predictions of the influence of such defects in a number of important coated and uncoated materials. Experimental results of defects in steel and aluminium coated steel samples are presented and compared with theory. These results show the importance of the lateral extent of the defect and the presence of contact points within the defect.     

Effect of adhesion force between crack planes on subharmonic and DC responses in nonlinear ultrasound

Subharmonic and DC responses in nonlinear ultrasound have been expected as a possible means of detecting closed cracks. Recently, it has been reported that subharmonics in a closed crack markedly increases above a certain input wave amplitude. Such a phenomenon is called "threshold behavior". However, the mechanism of threshold behavior has yet to be elucidated. To clarify this, we introduced adhesion force as a short-range force into the previous analytical model, which expresses the nonlinear contact vibrations of crack planes with intense ultrasound and provides a DC displacement as an approximation of the subharmonic response. Consequently, upward convex curves of displacement against input wave amplitude above the threshold were reproduced for the first time. The validity of the derived analytical solution is discussed by comparison with experimentally observed subharmonics.     

Air-coupled ultrasonic assessment of wood veneer

Air-coupled ultrasound (ACU) provides a tool to evaluate wood samples of small or moderate thickness (<30 mm) thereby avoiding direct contact or liquid coupling. Results of through-transmission ACU measurements on wood veneer samples and related products are reported with respect to a wide variety of quality aspects. Fluctuations in the averaged received signal levels appear to be correlated to the presence of natural or machine-induced thickness and density variations, flaws and grain damage, errors produced by the manufacturing process, insufficient bonding on a substrate, etc. In addition it is seen that the variability of the signal levels enables to distinguish between quarter and crown areas.     

Spatially resolved ultrasonic attenuation in resistance spot welds: implications for nondestructive testing

Spatial variation of ultrasonic attenuation and velocity has been measured in plane parallel specimens extracted from resistance spot welds. In a strong weld, attenuation is larger in the nugget than in the parent material, and the region of increased attenuation is surrounded by a ring of decreased attenuation. In the center of a stick weld, attenuation is even larger than in a strong weld, and the low-attenuation ring is absent. These spatial variations are interpreted in terms of differences in grain size and martensite formation. Measured frequency dependences indicate the presence of an additional attenuation mechanism besides grain scattering. The observed attenuations do not vary as commonly presumed with weld quality, suggesting that the common practice of using ultrasonic attenuation to indicate weld quality is not a reliable methodology.     

Adhesion measurement of thin films by a modified laser spallation technique: theoretical analysis and experimental investigation

Laser driven shocks can lead to a dynamic failure, called film spallation. Here, we use a modified laser spallation set-up to measure the dynamic adhesion of thin films and we propose a novel diagnostic technology. Based on correlation theory, new spallation criteria for characterizing the progressive damage at the interface between the film and the substrate are established, such as interface delamination, film spallation and film expulsion. With the help of the theory, the degree of damage and the dimension of damage (i.e. fracture), such as the minimum width of delamination radius, the thickness of the film etc., are estimated. Experiments are carried out on epoxy/stainless steel and epoxy/Al, and the experimental results show that their dynamic bonding strengths are about 25 MPa and 20 MPa, respectively. The detailed results, analyses and discussions are presented in this paper. Received: 6 February 2001 / Accepted: 3 December 2001 / Published online: 11 February 2002     

Finite element analysis of Rayleigh wave interaction with finite-size,surface-breaking cracks

The interaction of surface acoustic waves with finite-size, surface-breaking, semi-circular cracks is studied numerically, and experimentally. We focus on the behavior of the reflection coefficient of the Rayleigh wave from such cracks in the far field of the crack, when the depth of the crack is comparable to the wavelength of the interrogating surface wave. The cases in which the depth of the crack is much smaller or much larger compared to the wavelength have been extensively investigated by many authors and are not considered here except for validating the numerical and experimental results in these regimes. The theoretical, finite element, and experimental results presented are in very good agreement over the range were the crack depth is much smaller or much larger compared to the wavelength of the incident Rayleigh wave. In the transition regime, between these two limiting cases, only the finite element and experimental data show good agreement since the theoretical predictions are no longer applicable. In the high crack depth to wavelength ratio (a/lambda(R)) regime, the finite element and experimental results close to the crack approach the limiting value of the reflection coefficient from a 90 degrees corner.     

Opto-acoustic study of tinuvin-P and rhodamine 6G in solid polymeric matrices

Laser-induced opto-acoustic calorimetry has been used to examine the thermo-elastic properties of two polymer matrices doped with tinuvin-P and the radiation-less decay processes of rhodamine 6G (Rh6G) in them. The matrices assayed were methyl methacrylate (MMA) homopolymers P(MMA), and methyl methacrylate and 2-hydroxyethyl methacrylate (HEMA) copolymers P(MMA:HEMA). A slight difference in the thermo-elastic properties of the polymers, namely their adiabatic expansion coefficients, has been detected and found to correlate with the long-term stability of the laser material. This suggests a key role of the heat-dissipation processes in the photostability of these polymeric materials. On the other hand, the fluorescence quantum yield of Rh6G is shown to vary with the polymer-matrix composition in a way consistent with its lasing efficiency. The Rh6G absorption and fluorescence quantum yield also change dramatically upon increasing its concentration, which suggests the co-existence of different Rh6G forms with different photophysical properties. Received: 10 February 2000 / Revised version: 12 June 2000 / Published online: 10 January 2001     

Relationship between Rayleigh wave polarization and state of stress

This research develops an analytical model (using Stroh's formalism) to predict the affect of applied stress on the wave speed and the polarization of Rayleigh surface waves. Simulation results are then used to demonstrate that the polarization of a Rayleigh wave (which is reference-free) could be more sensitive than wave speed as an indicator of the state of stress.     

Lamb waves propagation in elastic plane layers with a joint strip

The Lamb waves are used for the ultrasonic characterization of welds because of their relative long-range propagation. In this paper, a simplified model of a weld-strip between two identical semi-infinite elastic layers is investigated. The reflected and transmitted ultrasonic fields are expressed by modal series whose coefficients are obtained by application of orthogonality relation. Comparisons with solutions obtained by finite elements wave propagation simulations are made. The energy balance between the incident and the scattered waves is also used to verify the accuracy of the obtained modal amplitudes.     

Combining Brillouin spectroscopy and laser-SAW technique for elastic property characterization of thick DLC films

Surface Brillouin spectroscopy (SBS) has been widely used for elastic property characterization of thin films. For films thicker than 500 nm, however, the wavelength of surface acoustic wave in the frequency range available for SBS is smaller than film thickness, and the SBS measures only the Rayleigh wave of the film. The laser-SAW technique, on the other hand, measures only the low-frequency portion of the surface acoustic wave dispersion and can estimate only one elastic modulus of the film (typically Young's modulus). In this work, we have combined the two methods to determine both Young's modulus and Poisson's ratio of a diamond-like carbon (DLC) film. It was found that reasonable estimates can be obtained for the longitudinal wave velocity, shear wave velocity, and Young's modulus of the film. The Poisson's ratio, however, still has a relatively large measurement error.     

A useful analytical description of the coefficients in an inhomogeneous wave decomposition of a symmetrical bounded beam

If a bounded beam is described using a superposition of infinite inhomogeneous waves, the values of the coefficients attributed to each inhomogeneous wave are found using a classical optimization procedure, whence it is impossible to describe the obtained values analytically. In this paper, we develop a new and easy to apply straightforward analytical method to find the appropriate values of the sought coefficients. Supplementary to its analytical and straightforward nature, the method proves to reduce the inherent instabilities found in the inhomogeneous wave decomposition.     

Ultrasonic characterization of shrinkage microporosity in aluminum castings

Shrinkage microporosity in cast aluminum was characterized utilizing the frequency dependence of ultrasonic attenuation caused by scattering from the pores. Measurements were made with the plate specimen immersed in water, and, by using a focused transducer, spatial resolution of about 2 mm was obtained. An accurate measure of attenuation was obtained by comparing the specimen’s ultrasonic signal with that from a pore-free reference specimen. Although the attenuation could be fitted using a single spherical pore size, better fits were obtained by assuming a lognormal distribution of spheres. Pore volume fraction inferred from the lognormal fits overestimates the actual volume fraction, determined from density measurements, by the same factor for all volume fractions. The actual volume fraction is overestimated by more than 100%, due to the complicated, nonspherical pore shapes, and must be taken into account to obtain accurate values of porosity. The strong correlation (r²=0.97) between ultrasonic and density-derived volume fractions permits reliable, nondestructive laboratory measurements of porosity.     

Analysis of ultrasonic attenuation in particle-reinforced plastics by a differential scheme

Attenuation of ultrasonic longitudinal waves in some particle-reinforced polymer composites is studied theoretically by a micromechanical model based on a differential (incremental) scheme. A set of differential equations is established by which the attenuation spectrum of the composite can be computed from the known properties of viscoelastic matrix and elastic particles. For a composite reinforced with glass particles with radius 0.15 mm, the proposed scheme is shown to predict the attenuation in better agreement with the foregoing experimental results than the previous simplistic independent scattering model. Based on this scheme, the dependence of the longitudinal attenuation spectrum of a particulate polymer composite on the wavelength-to-particle radius ratio and the particle volume fraction is examined in detail. It is then shown theoretically that the attenuation of the composite decreases monotonically with the particle volume fraction when the particle radius is sufficiently small compared to the incident wavelength, while it shows non-monotonic particle-fraction dependence when the ratio of the particle radius to the wavelength is larger. To examine this theoretical finding from an experimental point of view, the longitudinal attenuation in a glass-particle-reinforced polyester composite with particle radius 0.0225 mm is measured for different particle volume fractions. The measured attenuation characteristics are shown to support the qualitative features of the theoretical prediction.     

Sensitivity of a miniaturized touch probe sensor using PZT thin film vibrator

In this paper, an improved touch probe sensor device for higher sensitivity and low contact force is reported. In order to improve the resolution, we have evaluated the sensitivity and fabricated a miniaturized sensor. The sensor transducer was 3 mm long and had higher resonance frequency. The resonance frequency of the vibrator was 937 kHz. Evaluated sensitivity was 1.0 x 10(-1) mV/nm. This value equals five times larger than that of a previous sensor. Miniaturization of the sensor device carried smaller vibration operation and higher sensitivity.     

Air-coupled ultrasonic evaluation of food materials

This research was performed with the aim of detecting foreign bodies and additives within food products, and to measure selected acoustic properties, without contact to the sample. This would allow use in manufacturing plants on production lines, where contacting the product for ultrasonic inspection would not be feasible. Images of internal structure are reported. The air-coupled system uses capacitive devices which are able to provide sufficient bandwidth for many measurements, including the detection of foreign bodies in cheese, the detection of deliberate additives to chocolate, the detection of fill level and content of metallic food cans, and measurements of frozen dough products. The approach demonstrates that ultrasound has the potential for application to many industrial food packaging environments where non-metallic objects within food need to be detected.