Fabrication of supported Si3N4 membranes using the pyrolysis of liquid polysilazane precursor

The fabrication process is described of supported microporous Si₃N₄ membranes, prepared by pyrolytically decomposing organo-substituted polysilazane precursor. The membrane had a composite asymmetric structure consisting of a mechanically strong porous Si₃N₄ support which had 42 vol% pores between 0.4 and 0.52 μm, coated with an intermediate and one or two thin active top layers. The individual layers were fabricated by the conventional dip-coating technique.Permeation experiments with He, N₂ and CO₂ have been performed to determine the gas transport characteristics and separation performance of the processed membranes. The permeation is pressure-independent, indicating no viscous flow in the supported top layer. The proposed process has made it possible to prepare membranes with He permeation rates of ≥5.3×10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ and He/N₂ permselectivities of ≥2.0, even in the membrane with one top layer. It is also demonstrated from separation experiments, that the membrane with high quality top layer has the separation factors of 4.7 for He/N₂ and of the theoretical of Knudsen flow for CO₂/N₂.     

Immobilized glycerol-based liquid membranes in hollow fibers for selective CO2 separation from CO2–N2 mixtures

Glycerol-based liquid membranes immobilized in the pores of hydrophilic microporous hollow fibers have been studied for selective separation of CO₂ from a mixed gas (CO₂, N₂) feed having low concentrations of CO₂ characteristic of gases encountered in space walk and space cabin atmosphere. The immobilized liquid membranes (ILMs) investigated consist of sodium carbonate–glycerol or glycine-Na–glycerol solution. Based on the performances of such liquid membranes in flat hydrophilic porous substrates [Chen et al., Ind. Eng. Chem. Res. 38 (1999) 3489; Chen et al., Ind. Eng. Chem. Res. 39 (2000) 2447], hollow fiber-based ILMs were studied at selected CO₂ partial pressure differentials (Δp_CO2 range 0.36–0.50 cmHg), relative humidities (RH range 45–100%), as well as carrier concentrations. The sodium carbonate concentration was primarily 1.0 mol/dm³; the glycine-Na concentration was 3.0 mol/dm³. The sweep gas was always dry helium and it flowed on the shell side. Very high CO₂/N₂ selectivities were observed with porous polysulfone microfiltration membranes as substrate. As in the case of flat film-based ILMs (see references above), feed side RH is an important factor determining the ILM performances. Generally, lower permeances and greater CO₂/N₂ selectivity values were observed at lower feed stream RHs. When the feed side average RH=60%, p_CO2,f=0.005 atm and glycine-Na concentration was 3.0 M, the CO₂/N₂ separation factor observed was over 5000. Prolonged runs lasting for 300 h showed that the hollow fiber-based ILM permeation performances were stable.     

Screening heterogeneous catalysts for the pyrolysis of lignin

The pyrolytic conversion of pure lignin at 600 °C in flowing helium over five catalysts is described and compared to the control bed material, sand. Product distribution as char, liquid, and gas are described as well as the composition of the liquid and gas fractions. The catalysts examined were HZSM-5, KZSM-5, Al-MCM-41, solid phosphoric acid, and a hydrotreating catalyst, (Co/Mo/Al₂O₃). The sand yielded a liquid phase that was 97% oxygenated aromatics and a gas phase that was CO (18 vol%), CO₂ (16 vol%), and CH₄ (12 vol%). HZSM-5 was the best catalyst for producing a deoxygenated liquid fraction yielded almost equal amounts of simple aromatics (46.7%) and naphthalenic ring compounds (46.2%). The gas phase over this catalyst consisted of CO (22 vol%), CO₂ (14 vol%), H₂ (12 vol%), and CH₄ (10 vol%). The Co/Mo/Al₂O₃ hydrotreating catalyst yielded a liquid consisting of 21% aromatics, 4% naphthalenics, and 75% oxygenated aromatics and a gas phase that was rich in hydrogen: H₂ (18 vol%), CO₂ (16 vol%), CO (12 vol%), and CH₄ (8 vol%).     

A novel process to prepare porous membranes comprising SnO2 nanoparticles and P(MMA-AN) as polymer electrolyte

We have successfully developed a new process to prepare porous poly(methyl methacrylate-co-acrylonitrile) (P(MMA-AN)) copolymer based gel electrolyte. The porous structure in the polymer matrix is achieved by adding SnO₂ nanoparticles which are mostly used as gas sensor materials. The quasi-aromatic solvent, NMP, has an electron-repulsion effect with the space charge layer on the surface of SnO₂ nanoparticles and forms a special gas–liquid phase interface. Once the cast polymer solution is stored at an elevated temperature to evaporate the solvent, gas–liquid phase separation happens and spherical pores are obtained. The ionic conductivity at room temperature of the prepared gel polymer electrolyte based on the porous membrane is as high as 1.54 × 10⁻³ S cm⁻¹ with the electrochemical stability up to 5.10 V (vs. Li/Li⁺). This method presents another promising way to prepare porous polymer electrolyte for practical use.     

Electrochemical behavior of CO2 reduction on palladium nanoparticles: Dependence of adsorbed CO on electrode potential

The electrochemical reduction of CO₂ is strongly influenced by both the applied potential and the surface adsorption status of the catalyst. In this work a gas diffusion electrode (GDE) coated with Pd nanoparticles/carbon black (Pd/XC72) was used to study the electrochemical reduction of CO₂. Cyclic voltammetric (CV) analysis of Pd/XC72 between 1.5 V and − 0.6 V (vs. RHE) shows the formation of intermediates and the blocking of hydrogen absorption on the Pd nanoparticles (NPs) under a CO₂ atmosphere. The relationships between the Faradaic efficiency/current density and the applied potential reveal that the onset potential of CO formation is around − 0.4 V. Moreover, the presence of adsorbed CO was confirmed through CV analysis of Pd/XC72 under CO₂ and CO/He atmospheres. This demonstrates that H atoms and CO intermediates co-adsorb on the surface of the Pd NPs at an applied potential of around − 0.4 V. When the applied potential is more negative than − 0.6 V, adsorption of CO intermediates on the surface of the Pd NPs becomes dominant.     

Toward more efficient photochemical CO2 reduction: Use of scCO2 or photogenerated hydrides

Rhenium(I) and ruthenium(II) complexes have been successfully used for photochemical CO₂ reduction to CO or formate. However, a typical turnover frequency for such reactions is <20 h^?1 and the formation of reduced species beyond CO or formate is very limited. In the case of the rhenium(I) bipyridyl tricarbonyl system, the key intermediate has been shown to decay with a first-order dependence on [CO₂] to produce CO, which is the rate-determining step. The limited concentration of dissolved CO₂ in organic solvents results in extremely slow CO₂ reduction. To improve the reaction rate, we prepared new CO₂-soluble rhenium(I) bipyridine complexes bearing fluorinated alkyl ligands and investigated their photophysical properties in CH₃CN and supercritical CO₂. We also investigated the properties of a metal complex with an NAD⁺ model ligand, [Ru(bpy)₂(pbn)]²⁺ (bpy = 2,2′-bipyridine, pbn = 2-(2-pyridyl)-benzo[b]-1,5-naphthyridine), and prepared the corresponding NADH-like complex [Ru(bpy)₂(pbnHH)]²⁺ upon MLCT excitation followed by reductive quenching. This species can be used as a renewable hydride donor. The electrochemical and photochemical properties, and the reactivity of these species toward CO₂ reduction were investigated.     

High-pressure (vapour + liquid) equilibria for ternary systems composed by {(E)-2-hexenal or hexanal + carbon dioxide + water}: Partition coefficient measurement

A new apparatus based on a static–analytic method assembled in this work was utilised to perform high-pressure (vapour + liquid) equilibria measurements of aqueous ternary systems. This work includes values of isothermal partition coefficients between CO₂ and water of two apple aroma constituents, (E)-2-hexenal and hexanal. Additionally, this work reports new experimental (vapour + liquid) equilibria measurements for the ternary systems (CO₂ + (E)-2-hexenal + water) and (CO₂ + hexanal + water), at fixed liquid phase composition (600 mg · kg⁻¹), at temperatures of (313, 323 and 333) K and at pressures from (8 to 19) MPa. Vapour liquid interphase was checked and monitored visually for all the systems studied in this work. No liquid immiscibility was observed at the composition, temperatures and pressures studied. In order to suggest reasonable operation conditions for fractionation of aromas with dense carbon dioxide, partition coefficients of the aroma compounds between CO₂ and water along with their separation factors from water were calculated. Partition coefficients of (E)-2-hexenal between CO₂ and water were in the range of (6 to 91) and where found to be near six times higher than those of hexanal (9 to 17). Very high separation factors from water were observed (∼10⁴) especially for (E)-2-hexenal. The highest separation factor, for both compounds, was found at a temperature of 313 K and pressures from (12 to 14) MPa.     

Bioelectrocatalytic formate oxidation and carbon dioxide reduction at high current density and low overpotential with tungsten-containing formate dehydrogenase and mediators

We show a great possibility of mediated enzymatic bioelectrocatalysis in the formate oxidation and the carbon dioxide (CO₂) reduction at high current densities and low overpotentials. Tungsten-containing formate dehydrogenase (FoDH1) from Methylobacterium extorquens AM1 was used as a catalyst and immobilized on a Ketjen Black-modified electrode. For the formate oxidation, a high limiting current density (j_lim) of ca. 24 mA cm^− 2 was realized with a half wave potential (E_1/2) of only 0.12 V more positive than the formal potential of the formate/CO₂ couple (E°′_CO2) at 30 °C in the presence of methyl viologen (MV^2 +) as a mediator, and j_lim reached ca. 145 mA cm^− 2 at 60 °C. Even when a viologen-functionalized polymer was co-immobilized with FoDH1 on the porous electrode, j_lim of ca. 30 mA cm^− 2 was attained at 60 °C with E_1/2 = E°′_CO2 + 0.13 V. On the other hand, the CO₂ reduction was also realized with j_lim ≈ 15 mA cm^− 2 and E_1/2 = E°′_CO2 − 0.04 V at pH 6.6 and 60 °C in the presence of MV^2 +.     

Separation performance of polyimide composite membrane prepared by dip coating process

The effects of the preparation conditions in a dip coating process on polyimide composite membranes have been investigated. Polyimide precursor obtained from pyromellitic dianhidride (PMDA) and 4,4′-oxydianiline (ODA) was mixed with triethylamine and poly(amic acid)tri-ethylamine salt (PAA salt) was made. An asymmetric polyimide membrane (PI-2080) as a supporting membrane was dipped in a PAA salt (concentration 0–5 wt.%) methanol solution. The coating layers of PAA salt were converted to these of polyimide by annealing at 200°C for 3 h in an ordinary vacuum oven.The performance of the polyimide composite membrane was evaluated by gas permeation (N₂, O₂, CO₂, at 1 kg/cm²) and pervaporation (feed: a 95 vol.% ethanol aqueous solution at 30–60°C). The composite membranes prepared using a coating solution of 5 wt.% PAA salt showed the CO₂/N₂ selectivity of over 25 on gas permeation, and separation factor α (H₂O/EtOH) of over 800 with a total flux of 0.21 kg/m² h on pervaporation.     

Simple analyzer for continuous monitoring of sulfur dioxide in gas streams

The construction, optimization and use of simple and inexpensive gas analyzer for real time measurement of sulfur dioxide in gas streams are described. The analyzer consisted of three main components (i) a custom fabricated hollow fiber membrane (HFM) gas contactor, (ii) carrier solution which absorbs SO₂ molecules from the gas stream in the HFM gas contactor and (iii) a flow-through detector placed downstream which continuously measures the changes occurred to the carrier solution upon absorption of SO₂ molecules. The significant acidic properties of the produced sulfurous acid suggested pH and conductivity detectors to monitor the decrease in pH or the increase in the conductivity which constituted the basis for quantification of SO₂ in the gas line. Aqueous potassium oxalate (10^? 1 mol/L) and hydrogen peroxide (10^? 3 mol/L) were used as carrier solutions in combination with pH and conductivity detectors, respectively. The analyzer equipped with pH detector provided linear potentiometric response to SO₂ concentration up to 1000 ppm with Nernstian slop of 61 mV/log[SO₂]. Excellent SO₂ recoveries (97–108%) were obtained in the presence of several folds of potentially interfering acidic gases, i.e., CO₂ and H₂S. The conductivity detector provided linear response up to 2500 ppm. Under optimized conditions, both detectors offered several favorable performance characteristics such as (i) fast response and recovery times, (ii) excellent signal stability and reproducibility (RSD = 0.5%), (iii) intrinsic high selectivity to most common neutral gases, e.g., CH₄, N₂, O₂, CO, etc. The suggested analyzer was applied successfully in monitoring the removal of SO₂ from SO₂–N₂ gas mixtures with hollow fiber membrane contactor using distilled water or aqueous sodium hydroxide as stripping solvents.     

In situ FT-IR and TPD-MS study of carbon monoxide oxidation over a CeO2/Co3O4 catalyst

The forming of surface species during the adsorption of carbon monoxide (CO) and CO/O₂ on a CeO₂/Co₃O₄ catalyst was investigated by in situ Fourier transform infrared (FT-IR) spectroscopy and temperature programmed desorption-mass spectroscopy (TPD-MS). When CO was adsorbed on the CeO₂/Co₃O₄ catalyst, two types of surface species were distinguishable at room temperature: carbonate and bicarbonate. Surface carbonate was adsorbed on the cerium and cobalt, while the surface bicarbonate absorbed on the CeO₂/Co₃O₄ catalyst at 1611, 1391, 1216 and 830 cm⁻¹. Furthermore, the TPD-MS profiles revealed that the CeO₂/Co₃O₄ catalyst showed a greater amount of CO₂ than CO at 373 K. The CO desorption from the CeO₂/Co₃O₄ catalyst with increasing temperature showed that the order of thermal stability was surface bicarbonate < surface carbonate < interface carbonate species. Interestingly, the residual carbonate species could remain on the interface up to 473 K. The results revealed that surface bicarbonate could promote the conversion of CO into CO₂ for CO oxidation below 50 K.     

Formation of high-performance 6FDA-2,6-DAT asymmetric composite hollow fiber membranes for CO2/CH4 separation

We report that 6FDA-2,6-DAT polyimide can be used to fabricate hollow fiber membranes with excellent performances for CO₂/CH₄ separation. In order to simplify the hollow fiber fabrication process and verify the feasibility of 6FDA-2,6-DAT hollow fiber membranes for CO₂/CH₄ separation, a new one-polymer and one-solvent spinning system (6FDA-2,6-DAT/N-methyl-pyrrolidone (NMP)) with much simpler processing conditions has been developed and the separation performance of newly developed 6FDA-2,6-DAT hollow fiber membranes has been further studied under the pure and mixed gas systems.Experimental results reveal that 6FDA-2,6-DAT asymmetric composite hollow fiber membranes have a strong tendency to be plasticized by CO₂ and suffer severely physical aging with an initial CO₂ permeance of 300 GPU drifting to 76 GPU at the steady state. However, the 6FDA-2,6-DAT asymmetric composite hollow fibers still present impressive ultimate stabilized performance with a CO₂/CH₄ selectivity of 40 and a CO₂ permeance of 59 GPU under mixed gas tests. These results manifest that 6FDA-2,6-DAT polyimide is one of promising membrane material candidates for CO₂/CH₄ separation application.     

Syngas Production from Lignite Coal Using K2CO3 Catalytic Steam Gasification with Controlled Heating Rate in Pyrolysis Step

Gasification uses steam increases H2 content in the syngas. Kinetics of gasification process can be improved by using K₂CO₃ catalyst. Controlled heating rate in pyrolysis step determines the pore size of charcoal that affects yield gas and H₂ and CO content in the syngas. In previous research, pyrolisis step was performed without considering heating rate in pyrolysis step. This experiment was performed by catalytic steam gasification using lignite char from pyrolysis with controlled heating rate intended to produce maximum yield of syngas with mole ratio of H₂/CO ≈ 2. Slow heating rate (3 °C/min) until 850 °C in the pyrolysis step has resulted in largest surface area of char. This study was performed by feeding Indonesian lignite char particles and K₂CO₃ catalyst into a fixed bed reactor with variation of steam/char mole ratio (2.2; 2.9; 4.0) and gasification temperature (750 °C, 825 °C, and 900 °C). Highest ratio of H₂/CO (1.682) was obtained at 750 °C and steam/char ratio 2.2. Largest gas yield obtained from this study was 0.504 mol/g of char at 900 °C and steam/char ratio 2.9. Optimum condition for syngas production was at 750 °C and steam/char mole ratio 2.2 with gas yield 0.353 mol/g of char and H₂/CO ratio 1.682.     

The precise measurement of the (vapour + liquid) equilibrium properties for (CO2 + isobutane) binary mixtures

Recently, it has been suggested that natural working fluids, such as CO₂, hydrocarbons, and their mixtures, could provide a long-term alternative to fluorocarbon refrigerants. (Vapour + liquid) equilibrium (VLE) data for these fluids are essential for the development of equations of state, and for industrial process such as separation and refinement. However, there are large inconsistencies among the available literature data for (CO₂ + isobutane) binary mixtures, and therefore provision of reliable and new measurements with expanded uncertainties is required. In this study, we determined precise VLE data using a new re-circulating type apparatus, which was mainly designed by Akico Co., Japan. An equilibrium cell with an inner volume of about 380 cm³ and two optical windows was used to observe the phase behaviour. The cell had re-circulating loops and expansion loops that were immersed in a thermostatted liquid bath and air bath, respectively. After establishment of a steady state in these loops, the compositions of the samples were measured by a gas chromatograph (GL Science, GC-3200). The VLE data were measured for CO₂/propane and CO₂/isobutane binary mixtures within the temperature range from 300 K to 330 K and at pressures up to 7 MPa. These data were compared with the available literature data and with values predicted by thermodynamic property models.     

Enthalpy of absorption and limit of solubility of CO2 in aqueous solutions of 2-amino-2-hydroxymethyl-1,3-propanediol, 2-[2-(dimethyl-amino)ethoxy] ethanol,and 3-dimethyl-amino-1-propanol at T = (313.15 and 353.15) K and pressures up to 2 MPa

In order to study the influence of amine structure on absorption of carbon dioxide, enthalpies of solution of CO₂ in 2.50 mol · L^?1 aqueous solutions of 2-amino-2-hydroxymethyl-1,3-propanediol (THAM), 2-[2-(dimethyl-amino)ethoxy] ethanol (DMAEOE), and 3-dimethyl-amino-1-propanol (DMAP) were measured. The enthalpies of solution are determined as function of gas loading charge (moles of CO₂/mole of amine), at temperatures (313.15 and 353.15) K, and pressures range from (0.5 to 2) MPa. Measurements were carried out using a flow calorimetric technique. CO₂ solubilities in the aqueous solutions of amine are derived from calorimetric data. Molar volumes of aqueous amine solutions required to handle calorimetric data were determined at 303.15 K using a vibrating tube densimeter. Experimental enthalpies of solution are discussed on the basis of amines alkalinity.     

Preparation of composite hollow fiber membranes of poly(ethylene oxide)-containing polyimide and their CO2/N2 separation properties

Composite hollow fiber membranes were prepared by a dry-jet wet spinning process using a double layer spinneret. These membranes were composed of a thin and dense outer-layer of poly(ethylene oxide)-containing polyimide and a sponge-like inner layer of other polyimide. The outer layer was responsible for the separation and fabricated as thin as 1 μm. The permeation flux of CO₂, R_CO2, and the CO₂/N₂ selectivity decreased 40% and 10–20%, respectively, in a month after the membrane preparation. The steady performance was still high; for example, R_CO2=69×10⁻⁶cm³ (STP)/(cm² s cm Hg) and the selectivity of 33 at 323 K.     

Investigation of Mg modified mesoporous silicas and their CO2 adsorption capacities

CO₂ adsorption properties on Mg modified silica mesoporous materials were investigated. By using the methods of co-condensation, dispersion and ion-exchange, Mg²⁺ was introduced into SBA-15 and MCM-41, and transformed into MgO in the calcination process. The basic MgO can provide active sites to enhance the acidic CO₂ adsorption capacity. To improve the amount and the dispersion state of the loading MgO, the optimized modification conditions were also investigated. The XRD and TEM characteristic results, as well as the CO₂ adsorption performance showed that the CO₂ adsorption capacity not only depended on the pore structures of MCM-41 and SBA-15, but also on the improvement of the dispersion state of MgO by modification. Among various Mg modified silica mesoporous materials, the CO₂ adsorption capacity increased from 0.42 mmol g⁻¹ of pure silica SBA-15 to 1.35 mmol g⁻¹ of Mg–Al–SBA-15-I1 by the ion-exchange method enhanced with Al³⁺ synergism. Moreover, it also increased from 0.67 mmol g⁻¹ of pure silica MCM-41 to 1.32 mmol g⁻¹ of Mg–EDA–MCM-41-D10 by the dispersion method enhanced with the incorporation of ethane diamine. The stability test by 10 CO₂ adsorption/desorption cycles showed Mg–urea–MCM-41-D10 possessed quite good recyclability.     

Solubility of hydrogen in toluene for the ternary system H2 + CO2 + toluene from 305 to 343 K and 1.2 to 10.5 MPa

The solubility of hydrogen in toluene in the presence of the compressed CO₂ at the temperatures from 305 to 343 K and the pressures from 1.2 to 10.5 MPa was measured by using a continuous flow technique. The obtained data indicate that more hydrogen could be dissolved in toluene at the pressures higher than a certain value depending on temperature and the molar ratio of H₂ to CO₂ in gas. The Peng–Robinson equation of state associated with the van der Waals mixing rule were found to correlate the VLE data of the ternary system H₂ + CO₂ + toluene satisfactorily. From the volume expansion resulted from the dissolution of CO₂ in toluene calculated by the proposed model, it was found that hydrogen solubility was generally increased with increasing volume expansion. A large volume expansion was required to enhance hydrogen solubility when the mole fraction of hydrogen in gas was low.     

Phase behaviour of mixed-gas hydrate systems containing carbon dioxide

We describe a new apparatus suitable for measurements of the phase behaviour and phase properties of fluid mixtures under conditions of high-pressure. We propose a synthetic method for the determination of gas solubility, and present results for the system (CO₂ + H₂O). In addition, we report new measurements of the hydrate equilibrium curves in aqueous systems containing either pure carbon dioxide or mixed gases including CO₂. For hydrates formed in the (CO₂ + H₂O) system, we find an enthalpy of dissociation of 77 kJ · mol^?1. This value was unchanged by the addition of mass fraction 0.043 of NaCl to the water. Compared with pure CO₂, mixtures of CO₂ with air exhibited markedly different dissociation pressures at given temperature, but were characterised by the same enthalpy of dissociation. However, two mixtures containing either nitrogen or methane and hydrogen both exhibited a higher enthalpy of dissociation, 106 kJ · mol^?1, consistent with these systems forming structure II hydrates.     

Separation of carbon dioxide from nitrogen using ion-exchanged faujasite-type zeolite membranes formed on porous support tubes

Faujasite-type zeolite membranes were reproducibly synthesized by hydrothermal reaction on the outer surface of a porous α-alumina support tube of 30 or 200 mm in length. The membrane properties were evaluated by CO₂ separation from an equimolar mixture of CO₂ and N₂ at a permeation temperature of 40°C. CO₂ permeance and CO₂/N₂ selectivity of the NaY-type membranes were in the ranges of 0.4×10⁻⁶–2.5×10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹ and 20–50, respectively. The NaY-type membranes were ion-exchanged with alkali and alkaline earth cations. The LiY-type membrane showed the highest N₂ permeance and the lowest CO₂/N₂ selectivity. The KY-type membrane gave the highest CO₂/N₂ selectivity. The NaY-type membrane was stable against exposure to air at 400°C. NaX-type zeolite membranes, formed by decreasing the ratio of SiO₂/Al₂O₃ in the starting solution, exhibited lower CO₂ permeances and higher CO₂/N₂ selectivities than those of the NaY-type zeolite membranes.