Analytical models for supplier selection and order quantity allocation

In the literature, decision models and techniques for supplier selection do not often consider inventory management of the items being purchased as part of the analysis. In this article, two mixed integer nonlinear programming models are proposed to select the best set of suppliers and determine the proper allocation of order quantities while minimizing the annual ordering, inventory holding, and purchasing costs under suppliers’ capacity and quality constraints. The first model allows independent order quantities for each supplier while the second model restricts all order quantities to be of equal size, as it would be required in a multi-stage (supply chain) inventory model. Illustrative examples are used to highlight the advantages of the proposed models over a previous model introduced in the literature.     

An integrated approach for supplier selection in multi-item/multi-supplier environment

One of the important stages in supply chain management which regards all the activities from the purchasing of raw material to final delivery of the product is the supplier selection process. Since it is the first stage of the supply chain management, it is a critical process affecting the consecutive stages. It is simply desired to select the best supplier for a specific product. But since there are a lot of criteria and alternatives to be considered, numerous decision making models have been proposed to provide a solution to this problem. Within this study, an integrated approach including fuzzy Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) and a mixed integer linear programming model is developed to select the best supplier in a multi-item/multi-supplier environment. The importance value of each supplier with respect to each product is obtained via fuzzy TOPSIS in the first stage. Then in the second stage, these values are used as an input in the mathematical model which determines the suppliers and the quantities of products to be provided from the related suppliers. So as to validate the proposed methodology, an application is performed in air filter sector.     

A dynamic inventory model with supplier selection in a serial supply chain structure

Considering the inherent connection between supplier selection and inventory management in supply chain networks, this article presents a multi-period inventory lot-sizing model for a single product in a serial supply chain, where raw materials are purchased from multiple suppliers at the first stage and external demand occurs at the last stage. The demand is known and may change from period to period. The stages of this production–distribution serial structure correspond to inventory locations. The first two stages stand for storage areas for raw materials and finished products in a manufacturing facility, and the remaining stages symbolize distribution centers or warehouses that take the product closer to customers. The problem is modeled as a time-expanded transshipment network, which is defined by the nodes and arcs that can be reached by feasible material flows. A mixed integer nonlinear programming model is developed to determine an optimal inventory policy that coordinates the transfer of materials between consecutive stages of the supply chain from period to period while properly placing purchasing orders to selected suppliers and satisfying customer demand on time. The proposed model minimizes the total variable cost, including purchasing, production, inventory, and transportation costs. The model can be linearized for certain types of cost structures. In addition, two continuous and concave approximations of the transportation cost function are provided to simplify the model and reduce its computational time.     

A serial inventory system with supplier selection and order quantity allocation

Given the prevalence of both supplier selection and inventory control problems in supply chain management, this article addresses these problems simultaneously by developing a mathematical model for a serial system. This model determines an optimal inventory policy that coordinates the transfer of items between consecutive stages of the system while properly allocating orders to selected suppliers in stage 1. In addition, a lower bound on the minimum total cost per time unit is obtained and a 98% effective power-of-two (POT) inventory policy is derived for the system under consideration. This POT algorithm is advantageous since it is simple to compute and yields near optimal solutions.     

An integrated model for lot sizing with supplier selection and quantity discounts

Good inventory management is essential for a firm to be cost competitive and to acquire decent profit in the market, and how to achieve an outstanding inventory management has been a popular topic in both the academic field and in real practice for decades. As the production environment getting increasingly complex, various kinds of mathematical models have been developed, such as linear programming, nonlinear programming, mixed integer programming, geometric programming, gradient-based nonlinear programming and dynamic programming, to name a few. However, when the problem becomes NP-hard, heuristics tools may be necessary to solve the problem. In this paper, a mixed integer programming (MIP) model is constructed first to solve the lot-sizing problem with multiple suppliers, multiple periods and quantity discounts. An efficient Genetic Algorithm (GA) is proposed next to tackle the problem when it becomes too complicated. The objectives are to minimize total costs, where the costs include ordering cost, holding cost, purchase cost and transportation cost, under the requirement that no inventory shortage is allowed in the system, and to determine an appropriate inventory level for each planning period. The results demonstrate that the proposed GA model is an effective and accurate tool for determining the replenishment for a manufacturer for multi-periods.     

Integrated analytical hierarch process and mathematical programming to supplier selection problem with quantity discount

In this article an integration of analytical hierarchy process and non-linear integer and multi-objective programming under some constraints such as quantity discounts, capacity, and budget is applied to determine the best suppliers and to place the optimal order quantities among them. This integration-based multi-criteria decision making methodology takes into account both qualitative and quantitative factors in supplier selection. While the analytical hierarchy process matches item characteristics with supplier characteristics, non-linear integer programming model analytically determines the best suppliers and the optimal order quantities among the determined suppliers. The objectives of the mathematical models constructed are maximizing the total value of purchase (TVP), minimizing the total cost of purchase (TCP) or maximizing TVP and minimizing TCP simultaneously. In addition, several “what if” scenarios are facilitated and the quality of the resulting models is evaluated on real-life data.     

An efficient and simple model for multiple criteria supplier selection problem

Simply looking for vendors offering the lowest prices is not “efficient sourcing” any more. Selection of suppliers is a multiple criteria decision. We propose a weighted linear program for the multi-criteria supplier selection problem. In addition to mathematical formulation, this paper studies a transformation technique which enables our proposed model to be solved without an optimizer. The model for multi-criteria supplier selection problem can be easily implemented with a spreadsheet package. The model can be widely applied to practical situations and does not require the user with any optimization background.     

Multi-criteria decision making approaches for supplier evaluation and selection: A literature review

Supplier evaluation and selection problem has been studied extensively. Various decision making approaches have been proposed to tackle the problem. In contemporary supply chain management, the performance of potential suppliers is evaluated against multiple criteria rather than considering a single factor-cost. This paper reviews the literature of the multi-criteria decision making approaches for supplier evaluation and selection. Related articles appearing in the international journals from 2000 to 2008 are gathered and analyzed so that the following three questions can be answered: (i) Which approaches were prevalently applied? (ii) Which evaluating criteria were paid more attention to? (iii) Is there any inadequacy of the approaches? Based on the inadequacy, if any, some improvements and possible future work are recommended. This research not only provides evidence that the multi-criteria decision making approaches are better than the traditional cost-based approach, but also aids the researchers and decision makers in applying the approaches effectively.     

Fuzzy multi-objective programming for supplier selection and risk modeling: A possibility approach

Selection of supply chain partners is an important decision involving multiple criteria and risk factors. This paper proposes a fuzzy multi-objective programming model to decide on supplier selection taking risk factors into consideration. We model a supply chain consisting of three levels and use simulated historical quantitative and qualitative data. We propose a possibility approach to solve the fuzzy multi-objective programming model. Possibility multi-objective programming models are obtained by applying possibility measures of fuzzy events into fuzzy multi-objective programming models. Results indicate when qualitative criteria are considered in supplier selection, the probability of a certain supplier being selected is affected.     

Constraint programming for computing non-stationary (R, S) inventory policies

This paper proposes a constraint programming model for computing the finite horizon single-item inventory problem with stochastic demands in discrete time periods with service-level constraints under the non-stationary version of the “periodic review, order-up-to-level” policy (i.e., non-stationary (R, S) or, simply (R_n, S_n)). It is observed that the modeling process is more natural and the required number of variables is smaller compared to the MIP formulation of the same problem. The computational tests show that the CP approach is more tractable than the conventional MIP formulation. Two different domain reduction methods are proposed to improve the computational performance of solution algorithms. The numerical experiments confirmed the effectiveness of these methods.     

A deteriorating multi-item inventory model with fuzzy costs and resources based on two different defuzzification techniques

Normally inventory models of deteriorating items, such as food products, vegetables, etc. involve imprecise parameters, like imprecise inventory costs, fuzzy storage area, fuzzy budget allocation, etc. In this paper, we aim to provide two defuzzification techniques for two fuzzy inventory models using (i) extension principle and duality theory of non-linear programming and (ii) interval arithmetic. On the basis of Zadeh’s extension principle, two non-linear programs parameterized by the possibility level α are formulated to calculate the lower and upper bounds of the minimum average cost at α-level, through which the membership function of the objective function is constructed. In interval arithmetic technique the interval objective function has been transformed into an equivalent deterministic multi-objective problem defined by the left and right limits of the interval. This formulation corresponds to the possibility level, α = 0.5. Finally, the multi-objective problem is solved by a multi-objective genetic algorithm (MOGA). The model has been illustrated through a numerical example and solved for different values of possibility level, α through extension principle and for α = 0.5 via MOGA. As a particular case, the results have been obtained for the inventory model without deterioration. Results from two methods for α = 0.5 are compared.     

A scenario-based stochastic model for supplier selection in global context with multiple buyers,currency fluctuation uncertainties,and price discounts

Suppliers network in the global context under price discounts and uncertain fluctuations of currency exchange rates have become critical in today’s world economy. We study the problem of suppliers’ selection in the presence of uncertain fluctuations of currency exchange rates and price discounts. We specifically consider a buyer with multiple sites sourcing a product from heterogeneous suppliers and address both the supplier selection and purchased quantity decision. Suppliers are located worldwide and pricing is offered in suppliers’ local currencies. Exchange rates from the local currencies of suppliers to the standard currency of the buyer are subject to uncertain fluctuations overtime. In addition, suppliers offer discounts as a function of the total quantity bought by the different customer’ sites over the time horizon irrespective of the quantity purchased by each site.     

A continuous-review inventory model with random disruptions at the primary supplier

We consider a continuous-review inventory problem for a retailer facing constant customer demand for a single product. This retailer is assumed to follow the well known and widely used order-up-to policy in making replenishment decisions, and can order from two suppliers who differ in reliability and costs. Supplier 1, the primary supplier, is cheaper, but is subject to random disruptions. Supplier 2, the backup supplier or the contingent source, is more expensive, but is perfectly reliable. If Supplier 1 is available when the inventory level at the retailer reaches the reorder point, the retailer orders from Supplier 1. Otherwise, it will wait for a while to see if Supplier 1 can recover from the disruption quickly. If so, it will still get replenishment from Supplier 1 to take advantage of its lower charge. However, the retailer will reroute to the backup supplier if Supplier 1 still does not recover from the disruption when the cap of waiting (the maximal waiting time of the retailer if Supplier 1 is disrupted) is reached. We analytically study the optimal sourcing and replenishment decisions at the retailer, and the impacts of various problem parameters on the optimal decisions. We also conduct extensive numerical experiments to compare different sourcing and replenishment decisions the retailer can make and get further managerial insights into the problem.     

Approximation algorithms for deterministic continuous-review inventory lot-sizing problems with time-varying demand

This work deals with the continuous time lot-sizing inventory problem when demand and costs are time-dependent. We adapt a cost balancing technique developed for the periodic-review version of our problem to the continuous-review framework. We prove that the solution obtained costs at most twice the cost of an optimal solution. We study the numerical complexity of the algorithm and generalize the policy to several important extensions while preserving its performance guarantee of two. Finally, we propose a modified version of our algorithm for the lot-sizing model with some restricted settings that improves the worst-case bound.     

A locally linear neuro-fuzzy model for supplier selection in cosmetics industry

Supplier selection and evaluation is a complicated and disputed issue in supply chain network management, by virtue of the variety of intellectual property of the suppliers, the several variables involved in supply demand relationship, the complex interactions and the inadequate information of suppliers. The recent literature confirms that neural networks achieve better performance than conventional methods in this area. Hence, in this paper, an effective artificial intelligence (AI) approach is presented to improve the decision making for a supply chain which is successfully utilized for long-term prediction of the performance data in cosmetics industry. A computationally efficient model known as locally linear neuro-fuzzy (LLNF) is introduced to predict the performance rating of suppliers. The proposed model is trained by a locally linear model tree (LOLIMOT) learning algorithm. To demonstrate the performance of the proposed model, three intelligent techniques, multi-layer perceptron (MLP) neural network, radial basis function (RBF) neural network and least square-support vector machine (LS-SVM) are considered. Their results are compared by using an available dataset in cosmetics industry. The computational results show that the presented model performs better than three foregoing techniques.     

Modeling a stochastic multi-objective supplier quota allocation problem with price-dependent ordering

One of the interesting subjects in supply chain management is supply management, which generally relates to the activities regarding suppliers such as empowerment, evaluation, partnerships and so on. A major objective of supplier evaluation involves buyers determining the optimal quota allocated to each supplier when placing an order. In this paper, we propose a multi-objective model in which purchasing cost, rejected units, and late delivered units are minimized, while the obtained total score from the supplier evaluation process is maximized. We assume that the buyer obtains multiple products from a number of predetermined suppliers. The buyer faces a stochastic demand with a probability distribution of Poisson regarding each product type. A major assumption is that the supplier prices are linearly dependent on the order size of each product. Since demand is stochastic, the buyer may incur holding and stockout costs in addition to the regular purchasing cost. We use the well-known L-1 metric method to solve the supplier evaluation problem by utilizing two meta-heuristic algorithms to solve the corresponding mathematical problems.     

An inventory model with reliability in an imperfect production process

The paper analyzes an economic manufacturing quantity (EMQ) model with price and advertising demand pattern in an imperfect production process under the effect of inflation. If the machine goes through a long-run process, it may shift from in-control state to out-of-control state. As a result, the system produces imperfect items. The imperfect items are reworked at a cost to make it as new. The production of imperfect quality items increases with time. To reduce the production of the imperfect items, the systems have to more reliable and the produced items depend on the reliability of the machinery system. In this direction, the author considers that the development cost, production cost, material cost are dependent on reliability parameter. Considering reliability as a decision variable, the author constructs an integrated profit function which is maximized by control theory. A numerical example along with graphical representation and sensitivity analysis are provided to illustrate the model.     

A QFD-based fuzzy MCDM approach for supplier selection

Supplier selection is a highly important multi-criteria group decision making problem, which requires a trade-off between multiple criteria exhibiting vagueness and imprecision with the involvement of a group of experts. In this paper, a fuzzy multi-criteria group decision making approach that makes use of the quality function deployment (QFD) concept is developed for supplier selection process. The proposed methodology initially identifies the features that the purchased product should possess in order to satisfy the company’s needs, and then it seeks to establish the relevant supplier assessment criteria. Moreover, the proposed algorithm enables to consider the impacts of inner dependence among supplier assessment criteria. The upper and the lower bounds of the weights of supplier assessment criteria and ratings of suppliers are computed by using the fuzzy weighted average (FWA) method. The FWA method allows for the fusion of imprecise and subjective information expressed as linguistic variables or fuzzy numbers. The method produces less imprecise and more realistic overall desirability levels, and thus it rectifies the problem of loss of information. A fuzzy number ranking method that is based on area measurement is used to obtain the final ranking of suppliers. The computational procedure of the proposed framework is illustrated through a supplier selection problem reported in an earlier study.     

A production–inventory model in an imperfect production process

The paper develops a model to determine the optimal product reliability and production rate that achieves the biggest total integrated profit for an imperfect manufacturing process. The basic assumption of the classical Economic Manufacturing Quantity (EMQ) model is that all manufacturing items are of perfect quality. The assumption is not true in practice. Most of the production system produces perfect and imperfect quality items. In some cases the imperfect quality (non conforming) items are reworked at a cost to restore its quality to the original one. Rework cost may be reduced by improvements in product reliability (i.e., decreasing in product reliability parameter). Lower value of product reliability parameter results in increase development cost of production and also smaller quantity of nonconforming products. The unit production cost is a function of product reliability parameter and production rate. As a result, higher development cost increases unit production cost. The problem of optimal planning work and rework processes belongs to the broad field of production–inventory model which deals with all kinds of reuse processes in supply chains. These processes aim to recover defective product items in such a way that they meet the quality level of ‘good item’. The benefits from imperfect quality items are: regaining the material and value added on defective items and improving the environment protection. In this point of view, a model is introduced here to guide a firm/industry in addressing variable product reliability factor, variable unit production cost and dynamic production rate for time-varying demand. The paper provides an optimal control formulation of the problem and develops necessary and sufficient conditions for optimality of the dynamic variables. In this purpose, the Euler–Lagrange method is used to obtain optimal solutions for product reliability parameter and dynamic production rate. Finally, numerical examples are given to illustrate the proposed model.     

A deterministic inventory/production model with general inventory cost rate function and piecewise linear concave production costs

We present a thorough analysis of the economic production quantity model with shortages under a general inventory cost rate function and piecewise linear concave production costs. Consequently, an effective solution procedure, particularly useful for an approximation scheme, is proposed. A computational study is appended to illustrate the performance of the proposed solution procedure.