Thermal degradation and evolved gas analysis of thiourea-formaldehyde resin (TFR) during pyrolysis and combustion

Thiourea formaldehyde resin (TFR) has been synthesized by condensation of thiourea and formaldehyde in acidic medium and its thermal degradation has been investigated using TG-FTIR-MS technique during pyrolysis and combustion. The results revealed that the thermal decomposition of TFR occurs in three steps assigned to drying of the sample, fast thermal decomposition of polymers, and further cracking. The similar TG and DTG characteristics were found for the first two stages during pyrolysis and combustion. The combustion process was almost finished at 680?°C, while during pyrolysis a total mass loss of 93 wt% is found at 950?°C. The release of volatile products during pyrolysis are NH₃, CS₂, CO, HCN, HNCS, and NH₂CN. The main products in the second stage are NH₃ CO₂, CS₂, SO₂, and H₂O during combustion. In the next stage, the combustion products mentioned above keep on increasing, but some new volatiles such as HCN, COS etc., are identified. Among the above volatiles, CO₂ is the dominant gaseous product in the whole combustion process. It is found that the thermal degradation during pyrolysis of TFR produced more hazardous gases like HCN, NH₃, and CO when compared with combustion in similar conditions.     

Thermal degradation and evolved gas analysis: A polymeric blend of urea formaldehyde (UF) and epoxy (DGEBA) resin

A polymeric blend has been prepared using urea formaldehyde (UF) and epoxy (DGEBA) resin in 1:1 mass ratio. The thermal degradation of UF/epoxy resin blend (UFE) was investigated by using thermogravimetric analyses (TGA), coupled with FTIR and MS. The results of TGA revealed that the pyrolysis process can be divided into three stages: drying process, fast thermal decomposition and cracking of the sample. There were no solid products except ash content for UFE during combustion at high temperature. The total mass loss during pyrolysis at 775 °C is found to be 97.32%, while 54.14% of the original mass was lost in the second stage between 225 °C and 400 °C. It is observed that the activation energy of the second stage degradation during combustion (6.23 × 10⁻⁴ J mol⁻¹) is more than that of pyrolysis (5.89 × 10⁻⁴ J mol⁻¹). The emissions of CO₂, CO, H₂O, HCN, HNCO, and NH₃ are identified during thermal degradation of UFE.     

Thermal degradation of nadic methyl anhydride-crosslinked novolac epoxy resin

The physicochemical high-temperature reactions of a nadic methyl anhydride-cross-linked novolac epoxy resin were investigated by means of differential thermal analysis, thermogravimetric analysis, and by other analytical procedures. The thermogravimetric study revealed that decomposition involving weight loss occurred in two stages. Chemical analysis showed that the major gaseous products formed during weight loss were 2-methylcyclopentadiene, carbon dioxide, and carbon monoxide. The formation of a fine mist of solid particles was observed during the second stage of degradation. Changing various experimental parameters affected the degradation processes. The kinetics of degradation were also investigated. The method of Freeman and Carroll was used to find that a zero-order rate law was followed at the beginning of both first and second stages of reaction. The activation energy associated with the major portion of the first stage of weight loss was 15 kcal/mole. There was good agreement between the observed reaction rates and the reaction rates calculated from a theoretical model which depended on desorption as the rate-controlling step. The activation energy for the beginning of the second stage of weight loss was 24 kcal/mole. By using DTA, the heat of exothermal reaction during this latter phase of decomposition was evaluated as 65 cal/g.     

Thermal degradation of nadic methyl anhydride-cured epoxy novolac

A DEN 438 epoxy novolac–Nadic methyl anhydride-cured polymer was pyrolyzed in vacuum at temperatures to 800°C. Detailed analyses of the products have yielded information on the mechanism of decomposition. Two thirds of the weight loss of the polymer results in formation of relatively involatile high molecular weight gases. Carbon dioxide evolution indicates that at least 50% of the initial anhydride forms diester groups. The degradation of diester sites yields methylcyclopentadiene that is almost entirely decomposed to carbonaceous char.     

Thermal degradation of a reactive flame retardant based on cyclotriphosphazene and its blend with DGEBA epoxy resin

Hexaglycidyl cyclotriphosphazene (HGCP) was synthesized, and characterized by FTIR, ³¹P, ¹H, and ¹³C-NMR. This compound was used as a reactive flame retardant to blend with commercial epoxy resin DGEBA (Diglycidyl ether of bisphenol A). Its effect on the DGEBA decomposition pathways was characterized by studying both gas and solid phases produced during thermogravimetric analysis (TGA). The gases evolved during TGA in air were studied by means of thermogravimetry coupled with Fourier transform infrared spectroscopy (TG–FTIR), while the solid residues were analysed by FTIR and scanning electron microscopy (SEM). The results showed that HGCP presents a good dispersion in DGEBA, and the blend thermoset with 4,4′-methylene-dianiline (MDA) curing agent leads to a significant improvement of the thermal stability at elevated temperature with higher char yields compared with pure DGEBA thermoset with the same curing agent. Improvement has also been observed in the fire behaviour of blend sample.     

Thermal degradation of poly(vinyl chloride)/poly(ethylene oxide) blends: Thermogravimetric analysis

Thermal stability of poly(vinyl chloride)/poly(ethylene oxide) (PVC/PEO) blends has been investigated by thermogravimetric analysis (TGA) in dynamic and isothermal heating regime. PVC/PEO blends were prepared by hot-melt extrusion (HME). According to TG analysis, PEO decomposes in one stage, while PVC and PVC/PEO blends in two degradation stages. In order to evaluate the effect of PEO content on the thermal stability of PVC/PEO blends, different criteria were used. It was found that thermal stability of PVC/PEO blends depends on the blend composition. The interactions of blends components with their degradation products were confirmed. By using multiple heating rate kinetics the activation energies of the PVC/PEO blends thermal degradation were calculated by isoconversional integral Flynn–Wall–Ozawa and differential Friedman method. According to dependence of activation energy on degree of conversion the complexity of degradation processes was determined.     

Thermal degradation studies in poly(vinyl chloride)/poly(methyl methacrylate) blends

The miscibility, morphology, and thermal properties of poly(vinyl chloride) (PVC) blends with different concentrations of poly(methyl methacylate) (PMMA) have been studied. The interaction between the phases was studied by FTIR and by measuring the glass transition temperature (T_g) of the blends using differential scanning calorimetry. Distribution of the phases at different compositions was studied through scanning electron microscopy. The FTIR and SEM results show little interaction and gross phase separation. The thermogravimetric studies on these blends were carried out under inert atmosphere from ambient to 800 °C at different heating rates varying from 2.5 to 20 °C/min. The thermal decomposition temperatures of the first and second stage of degradation in PVC in the presence of PMMA were higher than the pure. The stabilization effect on PVC was found most significant with 10 wt% PMMA content in the PVC matrix. These results agree with the isothermal degradation studies using dehydrochlorination and UV-vis spectroscopic results carried out on these blends. Using multiple heating rate kinetics the activation energies of the degradation process in PVC and its blends have been reported.     

Thermal degradation of polyvinyl-trimethyl-silane by pyrolysis gas chromatography

Pyrolysis Gas Chromatographic investigations have been carried out on a vinyl polymer containing silicon in the side-group. Comparison of the mechanism of degradation of isotactic polyvinyl-trimethyl-silane with those of other vinyl polymers indicates the importance of the side-group in the thermal decomposition of polymers of this type.We have identified the volatile pyrolysis products and studied the effect of pyrolysis conditions on their production. From the point of view of thermal degradation, polyvinyl-trimethyl-silane behaves like polypropylene but unlike polystyrene. During the degradation, random initiation is followed by intramolecular hydrogen abstraction, mainly leading to trimer. This reaction is faster than monomer formation by depropagation. We conclude that, in thermal degradation, the most important property of the side-group is not its size but its chemical nature.     

Phase behavior and morphology in epoxy resin/poly(L-lactide) blends. Comparison with epoxy resin/poly(L,D-lactide) blends

Thermoset/thermoplastic blends were prepared with epoxy–aromatic diamine mixtures and poly(L-lactide) (PLLA), as semicrystalline thermoplastic, in concentrations ranging from 4 to 25 wt.%. In some cases, poly(L,D-lactide) (PDLLA), an amorphous thermoplastic, was used instead for comparative purposes. Diglycidyl ether of bisphenol-A (DGEBA) was employed as epoxy resin and 4,4′-diaminodiphenylmethane (DDM) as curing agent. Phase behavior and morphology were studied during curing at 140 °C. Initially, all blends were homogeneous; however, the curing reaction of the epoxy resin caused a liquid–liquid phase separation. A co-continuous morphology was formed at the beginning of the phase separation in all the considered blend compositions. Blends evolved to a particle/matrix structure or to a phase-inverted structure depending on the initial blend composition. At 140 °C, crystallization only occurred in blends with 16 and 25 wt.% PLLA. This crystallization originates changes in the surface of the epoxy-rich droplets developed with the phase separation.     

The compatibilizing effect of epoxy resin (EP) on polypropylene (PP)/recycled acrylonitrile butadiene rubber (NBRr) blends

A new method was used to prepare thermoplastic elastomers based on polypropylene (PP)/recycled acrylonitrile butadiene rubber (NBRr) with improved mechanical properties. An epoxy resin (EP) was used as a compatibilizing agent. The effect of EP on mechanical properties, swelling percentage and morphological characteristics of the blends was investigated with different blend compositions. The results showed that the incorporation of EP has improved the tensile strength, Young's modulus and elongation at break of PP/NBRr-EP blends compared with PP/NBRr blends. The enhancement of tensile properties of PP/NBRr-EP blends is due to the better adhesion between the two phases with the incorporation of EP. This is quite evident by scanning electron microscopy of tensile fractured surfaces. PP/NBRr-EP blend exhibits lower stabilization torque and swelling percentage than PP/NBRr blends. The lower stabilization torque is an indication of better processing characteristics.     

Kinetics of curing and thermal degradation of hyperbranched epoxy (HTDE)/diglycidyl ether of bisphenol-A epoxy hybrid resin

Hyperbranched epoxy resin (HTDE) has relatively low viscosity and high molecular mass and holds great promise as a functional additive for enhancing the strength and toughness of thermosetting resins. In this work, the curing and thermal degradation kinetics of HTDE/diglycidyl ether of bisphenol-A epoxy (DGEBA) hybrid resin were studied in detail using differential scanning calorimetry (DSC) and thermogravimetric analysis (TG) techniques by Coats–Redfern model. The effect of molecular mass or generation and content of HTME on the activation energy, reaction order, and curing time were discussed; the results indicated that HTDE could accelerate the curing speed and reduce the activation energy and reaction order of the curing reaction.     

Soft ionisation analysis of evolved gas for oxidative decomposition of an epoxy resin/carbon fibre composite

Soft ionisation mass spectrometry was used to investigate the oxidative decomposition of an epoxy resin/carbon fibre composite using thermogravimetry (TG) coupled with mass spectrometry (MS). Through comparison between decomposition in air and in argon, it was recognized that the first step of the oxidative decomposition of the epoxy resins was similar to the decomposition in argon. During the devolatilisation process, the oxidative decomposition underwent a thermal decomposition leading to the formation of a large amount of volatile products which were subsequently oxidized into water and carbon dioxide. The gas produced in the thermal decomposition was not oxidized completely leaving some organic volatiles in the emissions. Using soft ionisation, the components of the evolved gases were identified by mass spectrometry.     

Synthesis and effect of hyperbranched (3-hydroxyphenyl) phosphate as a curing agent on the thermal and combustion behaviours of novolac epoxy resin

A novel type of hyperbranched (3-hydroxyphenyl) phosphate (HHPP) with high functionality as a curing agent of epoxy resins was synthesized and characterized by FTIR, ¹H NMR and vapor phase osmometry (VPO). The cured epoxy resin with HHPP possessed improved glass transition temperature. The thermostability and flame retardancy of O-cresol novolac epoxy resin cured with different contents of HHPP were investigated by thermogravimetric analysis (TGA), limiting oxygen index (LOI) and cone calorimetry. The obtained results show that the samples containing a higher percentage of HHPP exhibit relatively lower thermostability at lower temperature while higher thermostability at elevated temperature and more char was formed compared with those containing a lower percentage of HHPP. The LOI value increased from 22.0 to 30.0 when HHPP, instead of 1,3-dihydroxybenzene, was used as a curing agent. The 25 wt% addition of HHPP in the curing agent complex effectively decreased the heat release rate and improved the char yield to the content nearly similar as those of the epoxy resin cured with pure HHPP.     

Miscibility in crystalline/amorphous blends of poly(3-hydroxybutyrate)/DGEBA

A differential scanning calorimetry (DSC) and small-angle X-ray scattering (SAXS) study of miscibility in blends of the semicrystalline polyester poly(3-hydroxybutyrate) (PHB) and amorphous monomer epoxy DGEBA (diglycidyl ether of bisphenol A) was performed. Evidence of the miscibility of PHB/DGEBA in the molten state was found from a DSC study of the dependence of glass transition temperature (T_g) as a function of the blend composition and isothermal crystallization, analyzing the melting point (T_m) as a function of blend composition. A negative value of Flory–Huggins interaction parameter χ_PD was obtained. Furthermore, the lamellar crystallinity in the blend was studied by SAXS as a function of the PHB content. Evidence of the segregation of the amorphous material out of the lamellar structure was obtained. © 2013 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013     

Thermal degradation of polycarbonate-poly(methyl methacrylate) blends by thermal volatilisation analysis

The degradation of bisphenol A polycarbonate (PC), poly(methyl methacrylate) (PMMA) and a 1:1 by weight blend of PC and PMMA have been studied by thermogravimetry, thermal volatilisation analysis and differential scanning calorimetry. Volatile products have been investigated and separated by subambient TVA and characterised spectroscopically. In the degradation of the blend, no change is observed in the nature of the volatile products of degradation, but the rate of degradation of the PC component is increased and the PMMA depolymerisation is retarded. It is suggested that PMMA radicals attack PC macromolecules leading to chain scission in the PC at lower temperatures than required for homolysis in pure PC. This unusual form of interaction involving a macroradical and a macromolecule is made possible by the homogeneous character of the molten blend.     

Chlorinated organic compounds evolved during the combustion of blends of refuse-derived fuels and coals

The objective of this study was to examine the possible formation of chlorinated organic compounds during the combustion of blends of refuse derived fuels (RDF) and coal under conditions similar to those of an atmospheric fluidized bed combustion (AFBC) system. A series of experiments were conducted using a TG interfaced to FTIR. Additional experiments using a tube furnace preheated to AFBC operating temperatures were also conducted. The combustion products were cryogenically trapped and analyzed with a GC/MS system. The chlorination of phenols and the condensation reactions of chlorophenols were investigated in this study. A possible mechanism for the formation of chlorinated organic compounds such as dibenzodioxins and dibenzofurans, by chlorination and condensation reactions involving phenols, was proposed.The financial support for this work received from the U.S. Department of Energy (Contract No. DE-FG22-94PC94211) and from the Huntsman Thermal Analysis Fellowship is gratefully acknowledged.     

Studies on the blends of cardanol-based epoxidized novolac resin and CTPB

Cardanol-based novolac-type phenolic resins were synthesized with different mole ratios of cardanol-to-formaldehyde, viz., 1:0.6, 1:0.7, and 1:0.8. These novolac resins were epoxidized with molar excess of epichlorohydrin at 120 °C in basic medium. The epoxidized novolac resins were, separately, blended with different weight ratios of carboxyl-terminated polybutadiene liquid rubber ranging between 0-25 wt% with an interval of 5 wt%. All the blends were cured at 150 °C with 40 wt% polyamide. The formation of various products during the curing of blend samples has been studied by Fourier-transform infra-red spectroscopic analysis. The tensile strength and elongation-at-break of the cured samples increased up to 15 wt% in the blend and decreased thereafter. This blend sample was also found to be most thermally stable system. The blend morphology, studied by scanning electron microscopy analysis, was finally correlated with the structural and property changes in the blends.     

Reactive compatibilization of polyamide‐6 (PA 6)/polybutylene terephthalate (PBT) blends by a multifunctional epoxy resin

A multifunctional epoxy resin has been demonstrated to be an efficient reactive compatibilizer for the incompatible and immiscible blends of polyamide‐6 (PA 6) and polybutylene terephthalate (PBT). The torque measurements give indirect evidence that the reaction between PA and PBT with epoxy has an opportunity to produce an in situ formed copolymer, which can be as an effective compatibilizer to reduce and suppress the size of the disperse phase, and to greatly enhance mechanical properties of PA/PBT blends. The mechanical property improvement is more pronounced in the PA‐rich blends than that in the PBT‐rich blends. The fracture behavior of the blend with less than 0.3 phr compatibilizer is governed by a particle pullout mechanism, whereas shear yielding is dominant in the fracture behavior of the blend with more than 0.3 phr compatibilizer. As the melt and crystallization temperatures of the base polymers are so close, either PA or PBT can be regarded as a mutual nucleating agent to enhance the crystallization on the other component. The presence of compatibilizer and in situ formed copolymer in the compatibilized blends tends to interfere with the crystallization of the base polymers in various blends. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 23–33, 2000