Influence of preparative conditions on molecular weight and stereoregularity distributions of polypropylene

The influence of preparative conditions on the molecular weight and stereoregularity distributions of polypropylene was investigated. The stereoregularity distribution is narrowed by using a highly stereospecific catalyst, by decreasing the polymerization temperature, and for the three-component catalyst by keeping the mole proportion of the electron-donating third component at 0.5. The molecular weight distribution can be narrowed by using a highly stereospecific catalyst, a high monomer concentration, and a high polymerization temperature, and by having a lower conversion, particularly at low monomer concentration. The possibility of long-chain branching in polypropylene was indicated by data from the fractionation of tritium-labeled polymers.     

Mathematical modeling of crystallization analysis fractionation of ethylene/1‐hexene copolymers

Crystallization analysis fractionation (Crystaf) is a polymer characterization technique for estimating the chemical composition distributions of semicrystalline copolymers. Although Crystaf has been widely used during the recent years, it is still a relatively new polymer characterization technique. More quantitative understanding of its fractionation mechanism is essential for further developments. In this work, three ethylene/1‐hexene copolymers with different 1‐hexene fractions, but similar number‐average molecular weights, were analyzed by Crystaf at several cooling rates. A mathematical model was proposed to describe the effect of comonomer fraction and cooling rate on Crystaf fractionation from a fundamental point of view. The model describes the experimental Crystaf profiles of ethylene/1‐hexene copolymers with different 1‐hexene fractions measured at distinct cooling rates very well. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1010–1017, 2007     

Block Index for Characterizing Olefin Block Copolymers

Summary: Olefin block copolymers produced by chain shuttling catalysis exhibit crystallinity characteristics that are distinct from what would be expected for typical random olefin copolymers with comparable monomer compositions produced from either ‘single-site’ or heterogeneous catalysis. Olefin block copolymers produced by chain shuttling catalysis have a statistical multiblock architecture. A unique structural feature of olefin-based block copolymers is that the intra-chain distribution of comonomer is segmented (statistically non-random). Fractionating an olefin block copolymer by preparative temperature rising elution fractionation, TREF, results in fractions that have much higher comonomer content than comparable fractions of a random copolymer collected at an equivalent TREF elution temperature. We have developed a “block index” methodology which quantifies the deviation from the expected monomer composition versus the analytical temperature rising elution fractionation, ATREF, elution temperature. When interpreted properly, this index indicates the degree to which the intra-chain comonomer distribution is segmented or blocked. The unique crystallization behavior of block copolymers determine the magnitude of the block index values because the highly crystalline segments along an otherwise non-crystalline chain tend to dominate the ATREF (and DSC) temperature distributions.     

Combination of TREF, high-temperature HPLC, FTIR and HPer DSC for the comprehensive analysis of complex polypropylene copolymers

A novel, powerful analytical technique, preparative temperature rising elution fractionation (prep TREF)/high-temperature (HT)-HPLC/Fourier transform infrared spectroscopy (FTIR)/high-performance differential scanning calorimetry (HPer DSC)), has been introduced to study the correlation between the polymer chain microstructure and the thermal behaviour of various components in a complex impact polypropylene copolymer (IPC). For the comprehensive analysis of this complex material, in a first step, prep TREF is used to produce less complex but still heterogeneous fractions. These chemically heterogeneous fractions are completely separated by using a highly selective chromatographic separation method—high-temperature solvent gradient HPLC. The detailed structural and thermal analysis of the HPLC fractions was conducted by offline coupling of HT-HPLC with FTIR spectroscopy and a novel DSC method—HPer DSC. Three chemically different components were identified in the mid-elution temperature TREF fractions. For the first component, identified as isotactic polypropylene homopolymer by FTIR, the macromolecular chain length is found to be an important factor affecting the melting and crystallisation behaviour. The second component relates to ethylene–propylene copolymer molecules with varying ethylene monomer distributions and propylene tacticity distributions. For the polyethylene component (last eluting component in all semi-crystalline TREF fractions), it was found that branching produced defects in the long crystallisable ethylene sequences that affected the thermal properties. The different species exhibit distinctively different melting and crystallisation behaviour, as documented by HPer DSC. Using this novel approach of hyphenated techniques, the chain structure and melting and crystallisation behaviour of different components in a complex copolymer were investigated systematically.

Radical block polymerization of vinyl chloride. II. Synthesis and characterization of vinyl chloride block copolymers

Peroxidized polypropylene has been used as a heterofunctional initiator for a two-step emulsion polymerization of a vinyl monomer (M₁) and vinyl chloride with the production of vinyl chloride block copolymers. Styrene, methyl-, and n-butyl methacrylate and methyl-, ethyl-, n-butyl-, and 2-ethyl-hexyl acrylate have been used as M₁ and polymerized at 30–40°C. In the second step vinyl chloride was polymerized at 50°C. The range of chemical composition of the block copolymers depends on the rate of the first-step polymerization of M₁ and the duration of the second step; e.g., with 2-ethyl-hexyl acrylate block copolymers could be obtained with a vinyl chloride content of 25–90%. The block copolymers have been submitted to precipitation fractionation and GPC analysis. Noteworthy is the absence of any significant amount of homopolymers, as well as poly(M₁)n as PVC. The absence of homo-PVC was interpreted by an intra- and intermolecular tertiary hydrogen atom transfer from polypropylene residue to growing PVC sequences. The presence of saturated end groups on the PVC chains is responsible for the improved thermal stability of these block polymers, as well as their low rate of dehydrochlorination (180°C). Molecular aggregation in solution has been shown by molecular weight determination in benzene and tetrahydrofuran.     

Synthesis and properties of ABA propylene-ethylene block copolymers

Experimental data, which includes catalyst lifetimes, thermal analyses, fractionation by urea complexation, x-ray diffraction, and ¹³C-NMR spectroscopy, are presented to confirm the successful synthesis of ABA propylene-ethylene block copolymers. A dry catalyst system of DEAC-TiCl₃(AA) and a gas-phase polymerization technique was used to prepare the copolymers. PRP-and ERE-type copolymers (P-isotactic polypropylene, E-polyethylene, and R-random propylene-ethylene copolymer block) were prepared. Some preliminary physical property data are given which indicate that PRP-type copolymers can behave as elastomeric fibers. The stress-strain behavior also indicates block copolymer formation.     

Synthesis of polypropylene block copolymers from brominated styrene-terminated isotactic polypropylene

Isotactic polypropylene block copolymers, isotactic-polypropylene-block-poly (methyl methacrylate) (i-PP-b-PMMA) and isotactic-polypropylene-block-polystyrene (i-PP-b-PS), were prepared by atom transfer radical polymerization (ATRP) using a brominated styrene-terminated isotactic polypropylene macroinitiator synthesized from bromination of styrene-terminated isotactic polypropylene. The styrene-terminated isotactic polypropylene can be obtained by polymerization of propylene in the presence of styrene and hydrogen chain transfer agents using a rac-Me₂Si[2-methyl-4-(1-naphyl)Ind]₂ZrCl₂ as catalyst. The molecular weights of isotactic polypropylene block copolymers were controlled by altering the amount of hydrogen used in the polymerization of propylene and the amount of monomer used in the blocking reaction. The effect of i-PP-b-PS block copolymer on PP-PS blends and that of i-PP-b-PMMA block copolymer on PP-PMMA blends were studied by scanning electron microscopy.     

Costereosymmetric α-olefin copolymers

Copolymerization of propylene and 1-butene with highly stereospecific three-component coordination catalysts produced multiblock crystalline copolymers having stereo-regular sequences of both propylene and 1-butene. Copolymers containing from 3 to about 80% 1-butene had two DTA melting points which were attributable to polypropylene and poly-1-butene crystallinity. Those containing from 18 to about 70% 1-butene had x-ray diffraction patterns showing peaks characteristic of polypropylene and form I poly-1-butene, but form II poly-1-butene crystallinity was never observed. The multiblock copolymer structure observed is also supported by the fact that the product of the reactivity ratios is greater than unity. The composition distributions of low-conversion and continuously prepared copolymers were similar and relatively broad. For example, copolymers containing an average of 12% 1-butene had species containing from 5–30% 1-butene. High-conversion copolymers had an even broader composition distribution due to the gradual increase of the 1-butene concentration in the comonomer mixture as the copolymerization proceeded. The absence of homopolymers was demonstrated by fractionation. The ability to detect homopolymers was proved by the fact that a mixture of stereoregular polypropylene and poly-1-butene were readily separated. Increasing the amount of 1-butene tended to decrease those properties dependent upon crystallinity such as hardness, tensile strength, stiffness, density, and melting point, but tended to improve significantly the impact strength, low temperature properties, and clarity of molded objects. These duocrystalline copolymers retained a much higher level of properties than that observed for random copolymers prepared with less stereospecific coordination catalysts.     

Unconstrained geometry complexes: Ethylene/α‐olefin copolymerizations with a tetramethyldisilyl‐bridged Cp‐amido titanium complex

A new disilyl‐bridged complex, [(N‐tert‐butylamido)(3‐indenyl)tetramethyldisilyl]titanium dichloride ( 3 ), was synthesized and activated with methylaluminoxane (MAO) for propylene homopolymerization and ethylene/propylene and ethylene/1‐hexene copolymerizations. A polypropylene with a slight isotactic enrichment was obtained. The number of regioerrors present in the polypropylene was somewhat smaller than that found in most polypropylenes made from monosilyl‐bridged [(N‐tert‐butylamido)(3‐indenyl)dimethylsilyl]titanium dichloride. The regioerrors detected in the copolymers obtained from 3 /MAO were on the order of the amounts observed in polymers made with the monosilyl‐bridged constrained geometry catalysts. Ethylene copolymers of propylene and 1‐hexene had random sequence distributions and showed significant comonomer incorporation. Because of the presence of regioerrors, a modified method for determining the monomer composition and sequence distribution was developed from the direct measurement of the monomer content from the number of methylene and methine carbons per polymer chain, regardless of propylene inversion. An estimate of the error in the copolymerization reactivity ratio determination for regioirregular ethylene/α‐olefin copolymers was obtained by the calculation of the reactivity ratios from monomer dyad sequences, with consideration given to the contribution of major regioirregular sequences. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3840–3851, 2005     

Characterization of impact polypropylene copolymers by solvent fractionation

The compositional heterogeneity of two impact polypropylene copolymers(IPCs) was studied by a combinatory investigation of temperature rising elution fractionation(TREF) and solvent fractionation.The chain structures and composition of fractions obtained from solvent fractionation were examined in detail.The TREF results shows that there are much more E-P segmented copolymer and more uniform distribution of ethylene sequence in IPC-1,which is responsible for its better comprehensive mechanical performance.The fractions from hexane and heptane are ethylene-propylene rubber phase and E-P block copolymers respectively.The result of solvent fractionation method also shows that custom hexane or heptane extractions can not extract the E-P copolymer completely.     

Molecular weight and long-chain branching distributions of some polybutadienes and styrene–butadiene rubbers. Determination by GPC and dilute solution viscometry

A method described for the determination of molecular weight and long-chain branching distributions of polymers requires no prior knowledge of the functional relation between branching frequency and molecular weight. It is based on preparative fractionation and viscometric and gel-permeation chromatographic measurements on both fractions and whole polymer. The technique is applied to several polybutadienes and butadiene-styrene copolymers differing widely in method of synthesis and pattern of long-chain branching.     

Pyrolysis—gas chromatographic determination of run numbers in methyl methacrylate--styrene copolymers using the boundary effect

By considering the effect of neighbouring monomer units in depropagating polymer chain radicals on the formation of degradation products, a new boundary effect theory was developed in order to elucidate the sequence distributions in vinyl-type copolymers using the corresponding monomer yields. This theory was applied succesfully to the calculation of the sequence distributions in methyl methacrylate—styrene copolymers in terms of the run numbers. The significance of newly introduced parameters (monomer formation probability constants) is also discussed.     

Thermal fractionation of vinyl acetate-vinyl alcohol copolymers

Thermal fractionation via the method of successive self-nucleation and annealing was used for the first time to study the crystallinity of vinyl acetate-vinyl alcohol copolymers with different random distributions of chain units. The lamella-thickness distribution was calculated through the Gibbs-Thomson equation. It was shown that, for all samples, the minimum lamella thickness is the same and corresponds to a block of no less than 15 vinyl alcohol units. On the basis of these data and with the use of the computer simulation of the polymer-analogous reaction via the Monte Carlo method, the block-length distribution in the crystalline phase was found. It was shown through a comparison of the lamella-thickness and block-length distributions that the maximum lamella thickness increases with the block length and vinyl alcohol content in the copolymer. In crystallites, blocks with lengths exceeding the maximum lamella thickness comprise a significant fraction. Thus, it is probable that these blocks form folds. The dependences of melting temperatures of crystalline lamellas on their thicknesses, as well as the dependences of the melting temperatures of copolymers not subjected to thermal fractionation on the chain-structure parameters, are adequately described by the Flory crystallization theory.     

Application of a crystallization kinetics model to simulate the effect of operation conditions on Crystaf profiles and calibration curves

Crystallization analysis fractionation (Crystaf) is a polymer characterization technique used to estimate chemical composition distributions (CCDs) of semicrystalline copolymers. The Crystaf profile can be transformed into a CCD using a calibration curve that relates average comonomer content to peak crystallization temperature. The calibration curve depends on copolymer molecular properties and Crystaf operation conditions. In this investigation, we applied a crystallization kinetics model to simulate Crystaf calibration curves and to quantify how Crystaf calibration curves depend on these factors. We applied the model to estimate the CCDs of three ethylene/1‐hexene copolymers from Crystaf profiles measured at different cooling rates and showed that our predictions agree well with the CCDs described by Stockmayer's distribution. We have also used this new methodology to investigate the effects of cooling rate, molecular weight, and comonomer type on Crystaf profiles and calibration curves. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 866–876, 2009     

Composition and molecular weight analysis of styrene-acrylic copolymers using thermal field-flow fractionation

Thermal field-flow fractionation coupled with online multiangle light scattering, differential refractive index and quasielastic light scattering (ThFFF-MALS/dRI/QELS) was used to simultaneously determine the molecular weight (MW) and composition of polystyrene-poly(n-butyl acrylate) (PS-PBA) and polystyrene-poly(methyl acrylate) (PS-PMA) copolymers. The online measurement of the normal diffusion coefficient (D) by QELS allowed calculation of the copolymer thermal diffusion coefficient (D(T)) of sample components as they eluted from the ThFFF channel. DT was found to be independent of MW for copolymers with similar compositions and dependent on composition for copolymers with similar MW in a non-selective solvent. By using a solvent that is non-selective to both blocks of the copolymer, it was possible to establish a universal calibration plot of DT versus mole fraction of one of the monomer chemistries comprising the copolymer. PS-PBA and PS-PMA linear diblock polymers were determined to vary in composition from 100/0 to 20/80 wt% PS/acrylate and ranged in MWs between 30 and 360 kDa. The analysis of a PS-PBA miktoarm star copolymer revealed a polydisperse material with a weight percent PBA of 50-75% and MW ranging from 100 to 900 kDa. The presented ThFFF-MALS/dRI/QELS method allowed rapid characterization of polymers with MW and chemical distributions in a single analysis.     

Microstructure of ethylene–vinyl chloride copolymers. I. Direct verification of terminal radical effects on copolymerization by a simplified NMR approach

The sequence distributions of monomer units in a series of high-pressure, bulk ethylene–vinyl chloride copolymers have been determined by high-resolution NMR spectroscopy. The concentrations of EE, VV, and EV (VE) monomer pairs or diads were used with NMR-determined compositions to calculate, in addition to the sequence distribution parameters, the reactivity ratio product for the system. Inclusion of feed data allowed the calculation of individual reactivity ratios. Well within experimental error, the reactivity ratio product (r₁r₂ = 0.7) determined from microstructure analysis—independent of monomer feed data—was equal to that determined by the standard Fineman-Ross technique. Terminal monomer unit effects on the copolymerization were observed. The nonrandom structures result from a copolymerization described by first-order Markoffian statistics.     

Advanced Characterization of Propylene-Based Copolymers and Olefin Block Copolymers

Summary: The newly developed interactive separation of polyolefins by high temperature liquid chromatography (HTLC) provides new information about the chemical composition distribution of polyolefin elastomers. The technique has the advantage of being quantitative in its separation, and has high resolution for the separation of polyolefins by their chemical composition without influence by cocrystallization. Chemical composition distributions can be determined for individual polymers and blends which contain the full range of comonomer typically present in polyethylene and poylypropylene homopolymers, semi-crystalline copolymers, and amorphous copolymers. HTLC analysis in combination with the other fractionation techniques, such as DSC, TREF, NMR, and xylene fractionation, can be used to estimate the amount of olefin block copolymer present in a block composite produced by chain shuttling catalysis.     

Production of high melt strength polypropylene by gamma irradiation

High melt strength polypropylene (HMS-PP) has been recently developed and introduced in the market by the major international producers of polypropylene. Therefore, BRASKEM, the leading Brazilian PP producer, together with EMBRARAD, the leading Brazilian gamma irradiator, and the IPEN (Institute of Nuclear Energy and Research) worked to develop a national technology for the production of HMS-PP. One of the effective approaches to improve melt strength and extensibility is to add chain branches onto polypropylene backbone using gamma radiation. Branching and grafting result from the radical combinations during irradiation process. Crosslinking and main chain scission in the polymer structure are also obtained during this process. In this work, gamma irradiation technique was used to induce chemical changes in commercial polypropylene with two different monomers, Tri-allyl-isocyanurate (TAIC) and Tri-methylolpropane-trimethacrylate (TMPTMA), with concentration ranging from 1.5 to 5.0 mmol/100 g of polypropylene. These samples were irradiated with a ⁶⁰Co source at dose of 20 kGy. It used two different methods of HMS-PP processing. The crosslinking of modified polymers was studied by measuring gel content melt flow rate and rheological properties like melt strength and drawability. It was observed that the reaction method and the monomer type have influenced the properties. However, the concentration variation of monomer has no effect.     

Kinetics theory of anionic copolymerization with constant monomer ratio, 1. Sequence distribution

The chain microstructure of copolymers generated via anionic copolymerization with constant monomer ratio is studied theoretically by using the linear operator technique to solve the kinetic differential equations. The microstructural parameters for copolymers, such as the functions of sequence distributions, average length of the sequence and fractions of dyads and triads, are derived and further connected with initial conditions and reaction time so that one can predict the chain microstructure for copolymers from the polymerization conditions.