Synthesis of Polyol Tetrabromophthalate and Its Use as a Component for Preparing Foamed Polyurethanes of Reduced Flammability

A procedure was suggested for preparing brominated polyols of reduced viscosity for the synthesis of foamed polyurethanes of reduced flammability. The flame-retarding action of the synthesized polyol tetrabromophthalate in polyurethane was studied in comparison with that of other widely used flame retardants. Evaluation of the effect exerted on the flammability of the polurethane compound by the polyol tetrabromophthalate synthesized, melamine, and aluminum hydroxide shows that all the samples containing flame retardants are self-extinguishing. The shortest combustion time was observed for the sample containing 6% polyol tetrabromophthalate synthesized. The sample containing as a flame retardant additive solely the synthesized polyole tetrabromophthalate also exhibits the highest performance as a heat-insulating material from the viewpoint of thermal conductivity.

     

A rapid method for the determination of brominated flame retardant concentrations in plastics and textiles entering the waste stream

Due to new European legislation, products going to waste are subject to ‘low persistent organic pollutant concentration limits’. Concentrations of restricted brominated flame retardants in waste products must be determined. A rapid extraction and clean‐up method was developed for determination of brominated flame retardants in various plastics and textiles. The optimised method used vortexing and ultrasonication in dichloromethane followed by sulfuric acid clean‐up to determine target compounds. Poly‐brominated diphenyl ethers were determined by gas chromatography with mass spectrometry and hexabromocyclododecane by liquid chromatography with tandem mass spectrometry. Good recoveries of target analytes were obtained after three extraction cycles. The method was validated using poly‐propylene and poly‐ethylene certified reference materials as well as previously characterised textiles, expanded and extruded poly‐styrene samples. Measured concentrations of target compounds showed good agreement with the certified values indicating good accuracy and precision. Clean extracts provided low noise levels resulting in low limits of quantification (0.8–1.5 ng/g for poly‐brominated diphenyl ethers and 0.3 ng/g for α‐, β‐ and γ‐hexabromocyclododecane). The developed method was applied successfully to real consumer products entering the waste stream and it provided various advantages over traditional methods, including reduced analysis time, solvent consumption, minimal sample contamination and high sample throughput, which is crucial to comply with the implemented legislation.     

New approach based on solid-phase microextraction to estimate polydimethylsiloxane fibre coating-water distribution coefficients for brominated flame retardants

A depletion solid-phase microextraction (SPME) method based on multiple SPME extraction was applied to estimate fibre coating-water distribution constants (Kfs) of brominated flame retardants. Several polybrominated diphenyl ethers (PBDEs) including compounds present in the commercial mixture "Pentamix", and two polybrominated biphenyls (PBBs) were considered as target analytes. One hundred-micrometer poly(dimethylsiloxane) (PDMS) coating fibre was selected to estimate partition coefficients. SPME kinetics studies at 25 and 100 degrees C were performed. Kfs values obtained at both temperatures for brominated flame retardants were compared with the corresponding octanol-water partition coefficients (Kow) values found in literature. A linear log-log relationship between Kow with Kfs was found. To the best of our knowledge, this is the first study where brominated flame retardants Kfs values are estimated.     

Thermogravimetric investigation ofwastes from electrical and electronic equipment (WEEE)

Two components of electronic wastes (sample A – a mixture of three types of printed circuit boards, sample B – a mixture of electronic junctions with metal wires) were investigated using thermogravimetric analysis (TG). Thermogravimetric and derivative thermogravimetric data (TG and DTG) give information on the thermal stability of A and B samples and allows finding the correct conditions for their degradation using pyrolysis in an experimental system, built on the laboratory scale for utilization of hazardous wastes. X-ray fluorescence measurements prove that brominated flame retardant is present in sample A, whilst chlorinated flame retardant is a probable component of sample B. Preliminary liquid chromatography of oil products obtained as a result of thermal waste degradation shows that the hydrocarbons released during pyrolysis could be used as a fuel.     

Development of a solid-phase microextraction method for the analysis of phenolic flame retardants in water samples

A solid-phase microextraction (SPME) method for the ultra-trace determination of brominated phenols in aqueous samples has been developed and is reported for the first time to the best of our knowledge. 3,5,3',5'-tetrabromobisphenol A (TBBPA), the most widely used brominated flame retardant, and other phenolic flame retardants in commercial use, such as 2,4-dibromophenol (2,4-DBP), 2,4,6-tribromophenol (TBP) and pentabromophenol (PBP) have been included as target analytes. The analytical procedure involves the in situ acetylation-SPME and gas chromatography-mass spectrometry (GC-MS) determination of the target analytes. A multi-factor categorical experimental design was created to study the main parameters affecting the extraction efficiency, allowing also the evaluation of interaction effects between factors. The factors studied were type of fiber, extraction mode, exposing the fiber directly into the sample (DSPME) or into the headspace over the sample (HSSPME), and extraction temperature. Carboxen-polydimethylsiloxane (CAR-PDMS) fiber appeared to be the most suitable of the five fibers tested for the extraction of most compounds, excluding PBP and TBBPA for which polydimethylsiloxane (PDMS) was the most efficient coating. The highest response was achieved for both fibers sampling in headspace mode at 100 degrees C. In order to test the linearity of the method, calibration studies were performed with both CAR-PDMS and PDMS coatings. For both fibers, the method was linear in a range of 2 orders of magnitude, giving relative standard deviation (RSD%) below 10% for most compounds and detection limits at the low pg/mL level. In addition, the feasibility of the method for simultaneous determination of chlorinated and brominated phenols was studied. Finally, the method was applied to several real samples including tap water and effluent and influent waste water samples from an urban treatment plant, in which several phenolic compounds, such as phenol, methylphenols and chlorophenols, could be detected and quantified.     

Brominated flame retardants in laboratory air

During the development of a method for determination of brominated flame retardants in human plasma and serum using solid-phase extraction, several brominated flame retardants were found in the procedural blanks. The contaminants originated most probably from the laboratory air. The brominated flame retardants were found to be adsorbed on glass surfaces and to be acquired using solid-phase sampling. 2,4,6-Tribromophenol, 2,2',4,4'-tetrabromodiphenyl ether (BDE-47) and 2,2',4,4',5-pentabromodiphenyl ether (BDE-99) were the most abundant brominated flame retardants in our laboratory air, however, large differences in contamination with respect to sampling time and place were observed.     

气相色谱-质谱联用法测定塑料产品中的溴系阻燃剂

溴系阻燃剂是目前全世界范围内使用的主要阻燃剂,常用的有十溴联苯醚、四溴双酚A、四溴双酚A-双(2,3-二溴)丙醚、六溴环十二烷、三溴苯酚、十溴联苯乙烷等。溴系阻燃剂的分解温度大多在200~300℃左右,与各种高聚物的分解温度匹配,因此能在最佳时刻以气相及凝聚相同时起到阻燃作     

Thermal decomposition of polymer mixtures of PVC,PET and ABS containing brominated flame retardant: Formation of chlorinated and brominated organic compounds

The thermal decomposition of various mixtures of acrylonitrile butadiene styrene copolymer (ABS), ABS containing brominated epoxy resin flame retardant and Sb₂O₃, poly(ethylene terephthalate) (PET) and poly(vinyl chloride) (PVC) has been studied in order to clarify the reactions between the components of mixed polymers. More than 40 halogen-containing molecules have been identified among the pyrolysis products of mixed samples. Brominated and chlorinated aromatic esters were detected from the mixtures containing PET and halogen-containing polymers. A series of chlorinated, brominated and mixed chlorinated and brominated phenols and bisphenol A molecules have been identified among the pyrolysis products of polymer mixtures containing flame retarded ABS and PVC. It was established that the decomposition rate curves (DTG) of the mixtures were not simple superpositions of the individual components indicating interactions between the decomposition reactions of the polymer components. The maximal rate of thermal decomposition of both ABS and PET decreases significantly if the mixture contains brominated epoxy flame retardant and Sb₂O₃ synergist. The dehydrochlorination rate of PVC is enhanced in the presence of ABS or PET.     

Kinetic studies of the decomposition of flame retardant containing high-impact polystyrene

The thermal decomposition of flame retardant free high-impact polystyrene (HIPS) and four HIPS samples containing brominated flame retardants has been studied using TGA at different heating rates between 2.5 and 10 K min⁻¹. Decabromodiphenyl ether (DPE) and decabromodibenzyl (DDB) were used as flame retardants, and two of the samples contained antimony trioxide (Sb₂O₃) synergist besides the brominated additives. The activation energies (E_A) and frequency factors (k₀) were calculated by the methods of Kissinger and Ozawa. A compensation effect was observed and used for the identification of changes in the degradation kinetics. In a third step, the kinetic model of the reaction was determined. Both Kissinger and Ozawa showed that the HIPS degraded with an E_A of 200 kJ mol⁻¹. The choice of the flame retardant had, however, little impact on the TGA plot. The addition of a flame retardant as well as the addition of Sb₂O₃ reduced the E_A. Fire retardant free HIPS degraded mainly by power-law kinetics, while the addition of a flame retardant caused the mechanism to change to a phase-boundary controlled mechanism after a weight loss of 80 wt%.     

Versatile and fast gas chromatographic determination of frequently used brominated flame retardants in styrenic polymers

Two versatile and fast methods to identify and quantify brominated flame retardants (BrFRs) in styrenic polymers were developed. Gas chromatography/mass spectrometry (GC/MS) as well as gas chromatography with electron-capture detection (GC/ECD), both following ultrasonic-supported dissolution and precipitation (USDP), were applied. The substance range includes poly-brominated biphenyls (PBBs) and diphenyl ethers (PBDEs), as well as other commonly used flame retardants (FRs), including two phosphate-based flame retardants. The methods were verified using congener standards and flame-retardant polymer samples. Good recoveries were found. Overall run time for the analysis, including sample preparation, is less than 60min.     

Application potential of microextraction in packed syringe coupled with gas chromatography time-of-flight mass spectrometry in analysis of brominated flame retardants in waste water. Part 2

The article describes the analysis of brominated flame retardants, namely polybrominated diphenyl ethers in wastewater by gas chromatography/time-of-flight mass spectrometry. As a sample preparation method microextraction in packed syringe was used. The possibilities of this method for rapid analysis of water were investigated. It was shown, that this approach minimizes sample handling and reduces time/cost of measurement.     

A New Nano‐Structured Flame‐Retardant Poly(ethylene terephthalate)

A modified nano‐hydrotalcite was used as inorganic flame‐retardant fillers for poly(ethylene terephthalate) (PET) polymers. A flame‐retardant compound was obtained from layered hydrotalcite (LDH) dispersed in brominated polystyrene (PBS) solution and then solvent evaporation from the dissolved PBS samples. The compound of PBS/LDH was characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA) and was found to have high aspect ratio LDH dispersed in the PBS matrix. Flame‐retardant PET composite was prepared by melt‐compounding the flame‐retardant compound of PBS/LDH and PET. Improvement in the fire retardancy of the nano‐flame‐retardant PET composite obtained was found by measuring the oxygen index. The nanostructure of flame‐retardant PET composite was chirecterized by scanning electron microscopy (SEM) of flame‐retardant PET composite. The mechanical properties of the flame‐retardant PET nano‐composite were also characterized.     

Analysis of flame retardant additives in polymer fractions of waste of electric and electronic equipment (WEEE) by means of HPLC-UV/MS and GPC-HPLC-UV

An HPLC-UV/MS method has been developed to identify and quantify flame retardants in post-consumer plastics from waste of electric and electronic equipment (WEEE). Atmospheric pressure chemical ionisation spectra of 15 brominated and phosphate-based flame retardants were recorded and interpreted. The method was applied to detect flame retardant additives in polymer extracts obtained from pressurised liquid extraction of solid polymers. In addition, a screening method was developed for soluble styrene polymers to isolate a flame retardant fraction through the application of gel permeation chromatography (GPC). This fraction was transferred to an online-coupled HPLC column and detected by UV spectroscopy, which allowed a reliable qualitative and quantitative analysis of brominated flame retardants in the polymer solutions.     

Evaluation of the state-of-the-art measurement capabilities for selected PBDEs and decaBB in plastic by the international intercomparison CCQM-P114

An international intercomparison involving eight national metrology institutes (NMIs) was conducted to establish their current measurement capabilities for determining five selected congeners from the brominated flame retardant classes polybrominated diphenyl ethers and polybrominated biphenyls. A candidate reference material consisting of polypropylene fortified with technical mixtures of penta-, octa- and decabromo diphenyl ether and decabromo biphenyl, which was thoroughly assessed for material homogeneity and stability, was used as study material. The analytical procedures applied by the participants differed with regard to sample pre-treatment, extraction, clean-up, employed calibrants and type of calibration procedure as well as regarding analytical methods used for separation, identification and quantification of the flame retardant congeners (gas chromatography coupled to an electron capture detector (GC-ECD), gas chromatography-mass spectrometry in the electron ionisation mode (GC-EI-MS), gas chromatography-mass spectrometry in the electron capture negative ionisation mode (GC-ECNI-MS), and liquid chromatography-inductive coupled plasma-mass spectrometry (LC-ICP-MS)). The laboratory means agreed well with relative standard deviations of the mean of means of 1.9%, 4.8%, 5.5% and 5.4% for brominated diphenyl ether (BDE) 47, 183 and 209 and for the brominated biphenyl (BB) congener 209, respectively. For BDE 206, a relative standard deviation of 28.5% was obtained. For all five congeners, within-laboratory relative standard deviations of six measurements obtained under intermediate precision conditions were between 1% and 10%, and reported expanded measurements uncertainties typically ranged from 4% to 10% (8% to 14% for BDE 206). Furthermore, the results are in good agreement with those obtained in the characterization exercise for determining certified values for the flame retardant congeners in the same material. The results demonstrate the state-of-the-art measurement capabilities of NMIs for quantifying representative BDE congeners and BB 209 in a polymer. The outcome of this intercomparison (pilot study) in conjunction with possible improvements for employing exclusively calibrants with thoroughly assessed purity suggests that a key comparison aiming at underpinning calibration and measurement capability (CMC) claims of NMIs can be conducted.

Nanomorphology and fire behavior of polystyrene/organoclay nanocomposites containing brominated epoxy and antimony oxide

Organoclay nanocomposites were prepared by ultrasound‐assisted solution intercalation technique based on polystyrene containing brominated epoxy and a combination of brominated epoxy and antimony oxide. Aspects of nanomorphology and nanodispersion were investigated by X‐ray diffraction and transmission electron microscopy whereas flammability and reaction to fire were evaluated using limiting oxygen index, UL‐94, and mass loss calorimeter tests. Polystyrene/brominated‐epoxy‐blend‐based nanocomposites showed mixed intercalated–exfoliated nanomorphology where polymer‐intercalated crystallites predominantly exist in polystyrene matrix and exfoliated silicate layers reside on polystyrene/brominated epoxy phase boundaries and within brominated epoxy domains. Organoclay was found to impart a compatibilization effect on polystyrene and dispersed brominated epoxy, which facilitates uniform distribution of a fine flame‐retarding phase within the matrix. With the reduction of the rate at which decomposition products evolve into the gas phase, organoclay nanocomposites showed notable reductions in peak heat release rate and increases in limiting oxygen index. The gas‐phase hot radical entrapment by halogenated flame‐retardant system was coupled with the condensed‐phase physical action of nanodispersed organoclay, which increased the overall fire‐retardant effectiveness. Fire‐retardant mechanisms of nanocomposites based on polystyrene/brominated epoxy blends were attributed to nanoconfinement and tortuous pathway effects of organoclay rather than to carbonaceous char formation proposed earlier for polystyrene/organoclay systems without conventional flame retardants. Copyright © 2011 John Wiley & Sons, Ltd.     

Catalytic destruction of brominated aromatic compounds studied in a catalyst microbed coupled to gas chromatography/mass spectrometry

The capability of solid porous catalysts has been studied for the destruction or modification of halogenated aromatic compounds contaminating the pyrolysis oil of recycled plastics from electronic waste. A fast and simple experimental procedure is carried out using a micropyrolyser coupled to GC-MS in such a way that catalyst microbed was placed in the sample tube of the pyrolyser. The pyrolysis products of polycarbonate blended with a frequently applied flame retardant tetrabromobisphenol A (TBBPA) and epoxy resin containing TBBPA monomer units have been analysed, and the brominated components were compared with the thermal decomposition products of TBBPA and its diallyl ether. When TBBPA vapour passes through molecular sieve 4A a slight debromination and a partial cleavage of bisphenol A into phenols occur. Over molecular sieves of larger pore size (13X and NaY zeolite) an important decrease of TBBPA amount is observed indicating effective trapping ability of these catalysts of basic character for brominated aromatic compounds. A total chemical modification of the vapour was achieved by Al-MCM-41 catalyst that split TBBPA into bromophenols. Analogous results were obtained by carrying out similar experiments on diallyl ether of TBBPA. Moreover, it was revealed that brominated bisphenol A compounds are modified essentially the same way, either evaporated or evolved from a polycarbonate blend or produced by pyrolysis from an epoxy resin.     

Direct probe atmospheric pressure photoionization/atmospheric pressure chemical ionization high-resolution mass spectrometry for fast screening of flame retardants and plasticizers in products and waste

In this study, we develop fast screening methods for flame retardants and plasticizers in products and waste based on direct probe (DP) atmospheric pressure photoionization (APPI) and atmospheric pressure chemical ionization (APCI) coupled to a high-resolution (HR) time-of-flight mass spectrometer. DP-APPI is reported for the first time in this study, and DP-APCI that has been scarcely exploited is optimized for comparison. DP-APPI was more selective than DP-APCI and also more sensitive for the most hydrophobic compounds. No sample treatment was necessary, and only a minimal amount of sample (few milligrams) was used for analysis that was performed within a few minutes. Both methods were applied to the analysis of plastic products, electronic waste, and car interiors. Polybrominated diphenylethers, new brominated flame retardants, and organophosphorus flame retardants were present in most of the samples. The combination of DP with HR mass spectra and data processing based on mass accuracy and isotopic patterns allowed the unambiguous identification of chemicals at low levels of about 0.025 % (w/w). Under untargeted screening, resorcinol bis(biphenylphosphate) and bisphenol A bis(bisphenylphosphate) were identified in many of the consumer products of which literature data are still very limited.

Controlled pyrolysis of polyethylene/polypropylene/polystyrene mixed plastics with high impact polystyrene containing flame retardant: Effect of decabromo diphenylethane (DDE)

The pyrolysis of polyethylene(PE)/polypropylene(PP)/polystyrene(PS) mixed with high impact polystyrene (HIPS-Br) containing decabromo diphenylethane (DDE) as a brominated flame retardant with antimony trioxide as a synergist was performed under controlled temperature programmed pyrolysis (two steps) conditions to understand the decomposition behaviour and evolution of brominated hydrocarbons from flame-retardant additives. The liquid products were extensively analyzed by gas chromatographs equipped with FID, ECD, MSD, TCD, AED and FT-IR. The solid residue samples were analyzed by powder X-ray diffraction and combustion followed by ion-chromatography. The controlled pyrolysis of PE/PP/PS/HIPS-Br significantly affected the decomposition behaviour of HIPS-Br and subsequently the formation of decomposition products. GC/ECD analysis confirmed that the brominated hydrocarbons were concentrated in step 1 liquid products leaving less brominated hydrocarbons in the step 2 liquid products, similar to the decabromo diphenyl ether flame retardant containing mixed plastics. The yield of liquid products in step 1 from 3P/DDE-Sb(5) was 5 wt% and from 3P/DDE-Sb(0) was 2.4 wt%. The presence of antimony in the DDE containing plastics affected the yield of liquid, gas and residue products. ECD analysis showed that the presence of antimony increased the Br containing hydrocarbons and step 1 has 3-4 times higher brominated compounds than step 2 hydrocarbons in both the samples.     

Bestimmung von bromierten Dibenzofuranen, die bei der Thermolyse von Polymeren mit Decabromdiphenylether als Flammschutzmittel gebildet werden

Summary Several plastics (polyester and hardened epoxideresins) with flame retardants as additives were tested for the formation of brominated dibenzofurans and dibenzodioxins under temperatures from 400 °C to 800 °C under aerobic conditions. 2,3,7,8-Tetrabromodibenzodioxin was not formed at a detection limit of 10 ppm (g·g^–1). At 400 °C, polymers containing decabromodiphenylether and antimony trioxide as flame retardant yield up to 4,000 ppm tetrabromodibenzofurans (TBrDF), besides other brominated dibenzofurans.In contrast, formation of polybrominated dibenzofurans does not occur with polymers containing decabromodiphenylether without antimony trioxide. 2,3,7,8-Tetrabromodibenzufuran could not be found at a detection limit of 20 ppm. Under the given thermolytical conditions, polymers with brominated flame retardants such as tetrabromobisphenol-A, polytribromostyrene, hydroxyethylated tetrabromobenzimidazolone, poly(pentabromobenzyl)acrylate or N,N-ethylene-bis-tetrabromophthalimide snowed no tendency to form polybrominated dibenzodioxins or dibenzofurans, even in the presence of antimony trioxide.     

凝胶渗透色谱-固相萃取结合色谱-质谱法测定乳制品中18种溴系阻燃剂

采用索氏提取、凝胶渗透色谱和固相萃取技术作为前处理方法,建立乳制品中6种新型溴系阻燃剂、8种多溴联苯醚、四溴双酚A和α、β、γ-六溴环十二烷异构体共18种溴系阻燃剂的同时提取与净化方法,并结合气相色谱-负化学源质谱法(GC-NCI/MS)和高效液相色谱-电喷雾电离-串联质谱法(HPLC-ESI-MS/MS)进行检测。奶样经冷冻干燥后以正己烷-丙酮(1：1, V/V)索氏提取,采用凝胶渗透色谱结合酸化硅胶柱净化,随后以LC-Si固相萃取柱分离气相和液相待测物。以GC-NCI/MS测定6种新型溴系阻燃剂和8种多溴联苯醚,以HPLC-MS/MS检测四溴双酚A和六溴环十二烷异构体,内标法定量。结果表明,以空白牛奶样品为加标基质,多数待测物平均回收率为80.1%~114.7%,方法具有良好的精密度(多数待测物相对标准偏差( RSD)在0.87%~14.9%)和灵敏度(检出限在0.2~119.2 pg/g之间),可满足乳制品中多种溴系阻燃剂同时提取、净化和检测需求。