Surface modification of CaCO3 filler and its characterization using inverse gas chromatography (IGC)

A CaCO₃ filler was treated by generally used coupling agents and a special one — ethylene-octene copolymer (POE)-g-maleic anhydride (MAH). Fourier transform infrared spectroscopy (FTIR) results show that the special coupling agent POE-g-MAH, in a chemical reaction with CaCO₃, can produce an interfacial layer stronger than simple physical adhesion attained with usual coupling agents. Inverse gas chromatography (IGC) was used to investigate the surface free energy of CaCO₃ after surface modification and to optimize the monolayer content of coupling agents. Based on the IGC results, it can be deduced that the monolayer cover is around 1.9% for CaCO₃ treated with a titanate coupling agent. Scanning electron microscope (SEM) observation results show that the separated morphology existed in the ternary composites containing CaCO₃ after surface treatment with coupling agents, whereas the core-shell morphology was obtained in the ternary composites with POE-g-MAH. The encapsulation of the CaCO₃ filler treated with POE-g-MAH was caused by the strong chemical reaction between the elastomer and CaCO₃ particles. __________ Translated from Journal of Northwestern Polytechnical University, 2007, 25(2): 274–278 [译自: 西北工业大学学报]     

Studies of ABS-graft-maleic anhydride/clay nanocomposites: Morphologies, thermal stability and flammability properties

ABS-g-MAH (maleic anhydride) with different grafting degree, ABS/OMT (organo montmorillonite) and ABS-g-MAH/OMT nanocomposites were prepared via melt blending. The grafting reaction, phase morphology, clay dispersion, thermal properties, dynamic mechanical properties and flammability properties were investigated. FTIR spectra results indicate that maleic anhydride was successfully grafted onto butadiene chains of the ABS backbone in the molten state using dicumyl peroxide as the initiator and styrene as the comonomer and the relative grafting degree increased with increasing loading of MAH. TEM images show the size of the dispersed rubber domains of ABS-g-MAH increased and the dispersion is more uniform than that of neat ABS resin. XRD and TEM results show that intercalated/exfoliated structure formed in ABS-g-MAH/OMT nanocomposites and the rubber phase intercalated into clay layers distributed in both SAN phase and rubber phase. TGA results reveal the intercalated/exfoliated structure of ABS-g-MAH/OMT nanocomposites has better barrier properties and thermal stability than intercalated ones of ABS/OMT nanocomposites. The T_g of ABS-g-MAH/OMT nanocomposites was also higher than that of neat ABS/OMT nanocomposites. The results of cone measurements show that ABS-g-MAH/OMT nanocomposites exhibit significantly reduced flammability when compared to ABS/OMT nanocomposites even at the same clay content. The chars of ABS-g-MAH/OMT nanocomposites were tighter, denser, more integrated and fewer surface microcracks than ABS/OMT residues.     

Thermal expansion of polymers submitted to supercritical CO2 as a function of pressure

Interactions of polymers with compressed supercritical CO₂ has been studied by using pressure‐controlled scanning calorimetry (PCSC). Global cubic thermal expansion coefficients (α_{pol‐g‐int}) for medium density polyethylene (MDPE) and poly(vinylidene fluoride) (PVDF) saturated with supercritical CO₂ have been determined at 352.4 K over the pressure range from 0.1 MPa to 100 MPa. In both cases, the isotherms of global α_{pol‐g‐int} exhibit minima near 20 MPa. At pressures below the minimum, α_{pol‐g‐int} for the PVDF–CO₂ system are higher than for the MDPE–CO₂ system, while at pressures above the minimum the opposite was observed. This proves that incorporation of CO₂ in PVDF is stronger than in MDPE. The appearance of the minimum is attributed to the action of compressed CO₂ molecules, which at higher pressures are forced to enter deep inside the interstitial or other voids in the polymer and cause their mechanical distension, which must be associated with an endothermic effect. The measurements have been performed on polymers used for fabrication of pipelines. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44:185–194, 2006     

Synthesis of natural rubber-g-maleic anhydride and its use as a compatibilizer in natural rubber/short nylon fiber composites

Natural rubber grafted maleic anhydride (NR-g-MAH) was synthesized by mixing maleic anhydride (MAH) and natural rubber (NR) in solid state in a torque rheometer using dicumyl peroxide (DCP) as initiator. Then the self-prepared NR-g-MAH was used as a compatibilizer in the natural rubber/short nylon fiber composites. Both the functionalization of NR with MAH and the reaction between the modified rubber and the nylon fiber were confirmed by Fourier transform infrared spectroscopy (FTIR). Composites with different nylon short fiber loadings (0, 5, 10, 15 and 20 phr) were compounded on a two-roll mill, and the effects of the NR-g-MAH on the tensile and thermal properties, fiber-rubber interaction, as well as the morphology of the natural rubber/short nylon fiber composites were investigated. At equal fiber loading, the NR-g-MAH compatibilized NR/short nylon fiber composites showed improved tensile properties, especially the tensile modulus at 100% strain which was about 1.5 times that of the corresponding un-compatibilized ones. The equilibrium swelling tests proved that the incorporation of NR-g-MAH increased the interaction between the nylon fibers and the NR matrix. The crosslink density measured with NMR techniques showed that the NR-g-MAH compatiblized composites had lower total crosslink density. The glass transition temperatures of the compatibilized composites were about 1 K higher than that of the corresponding un-compabilized ones. Morphology analysis of the NR/short nylon fiber composites confirmed NR-g-MAH improved interfacial bonding between the NR matrix and the nylon fibers. All these results signified that the NR-g-MAH could act as a good compatilizer of NR/short nylon fiber composites and had a potential for wide use considering its easy to be prepared and compounded with the composites.     

Mechanical and thermal properties of poly-ether ether ketone reinforced with CaCO3

CaCO₃/PEEK (poly-ether ether ketone) composites were prepared on a twin-screw extruder with different mass ratio of CaCO₃/PEEK from 0% to 30%. Four types of particles were used as filler in PEEK matrix. The influence of surface treatment with sulfonated PEEK (SPEEK) of the particles on the mechanical and thermal properties of the composites was studied. The experiments included tensile tests, flexural tests, notched Izod impact tests, TGA, DSC and SEM. The modulus and yield stress of the composites increased with CaCO₃ particles loadings. This increase was attributed to the bonding between the particles and the PEEK matrix, as can be proved by the SEM pictures of tensile fracture surface of the composites. The impact strength of the composites was modified by the SPEEK coated on the CaCO₃ particle surface. DSC experiments showed that the particle content and surface properties influenced the glass transition temperature (T_g) and melting temperature (T_m) of the composites. The T_g increased with the content of fillers while T_m decreased. In this study the fillers treated were found to give better combination properties, which indicated that SPEEK played a constructive role in the CaCO₃/PEEK composites.     

Greffage de l'acrylonitrile sur le polyethylene et les copolymeres ethylene-propylene peroxydes par voie radiochimique

The radiation-induced peroxidation of polyethylene and ethylene-propylene copolymers was investigated under different irradiation conditions (temperature, dose and dose-rate). The buildup of peroxides was derived from the kinetics of the graft copolymerization of acrylonitrile on the irradiated polymers. The results show that the mechanism of peroxidation of polyethylene depends on irradiation temperature. A chain hydroperoxidation is observed at a certain temperature, largely above T_g of the polymer, whereas a single step peroxidation leading to a mixture of biperoxides and hydroperoxides occurs at lower temperatures. The critical temperature above which chain hydroperoxidation sets in increases the higher the dose-rate. For the poly(ethylene-co-propylene), special precautions were taken to remove the anti-oxidant of the polymer. A chain hydroperoxidation process was observed at all temperatures above T_g. These various results are discussed.     

Calcium-based hydrated minerals: Promising halogen-free flame retardant and fire resistant additives for polyethylene and ethylene vinyl acetate copolymers

In this study, we evaluated the potential flame retardant effect of calcium-based hydrated minerals, such as hydrated lime, partially and completely hydrated dolomitic limes in polyethylene (MDPE) and ethylene vinyl acetate copolymers (EVA) and compared to that obtained with magnesium di-hydroxide (MDH). The most significant flame retardant effects, observed using the mass loss calorimeter test, indicated that Ca-based MDPE composites showed similar peak Heat Release Rate (pHRR) level to that obtained with MDH composite while the pHRR was lower for Ca-based fillers in EVA compositions. X-ray Diffraction (XRD) data, combined with thermal analysis results, indicated that the calcium di-hydroxide plays a role in the formation of an intumescent cohesive residue during the combustion. Indeed, Ca(OH)₂ reacts with CO₂ formed during the thermal degradation of the polymer to generate CaCO₃ (calcium carbonate) that contributes to the enhancement of the mechanical resistance of the residue.     

Copolymers of dicyclopentadiene and tricyclopentadiene

Series of copolymers of dicyclopentadiene and tricyclopentadiene have been prepared by ringopening metathesis polymerization (ROMP) using a catalytic system of [W(=N-phenyl) (2,6-dimethyl phenolate)₄]/n-BuLi. Due to the presence of double bonds, the polymers obtained from ROMP are unstable. Thus the hydrogenation reaction is carried out after ROMP using a catalyst of bis(2,4-pentanediono)nickel/triisobutylaluminium. The polymers obtained were characterized by means of ¹H NMR; the results show an agreement with the proposed structure. Glass transition temperature T _g of the polymers are modulated by the feed mole ratio of dicyclopentadiene and tricyclopentadiene. With the increasing of tricyclopentadiene content, the T _g of the polymers before hydrogenation increases from 153 to 256°C, and the T _g of the polymers after hydrogenation increases from 106 to 188°C. In addition, the different ratio of dicyclopentadiene and tricyclopentadiene in polymer main chains offers different packing patterns to the structure of the copolymers, and leads to their different free volumes and occupied volumes.     

In-site mineralization of amorphous calcium carbonate particles: A facile and efficient approach to fabricate poly(l-lactic acid) based hybrids

The aim of this investigation is to obtain a polymer-based hybrid material with biodegradability, biocompatibility, and good mechanical properties and this object was realized via. in-situ introduction of the unmodified calcium carbonate (CaCO₃) into a poly(l-lactic acid) (PLLA) matrix. As verified by the measurements from scanning electron microscopy (SEM), optical microscopy, dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA), the hybrid films which possesses a uniform dispersion of calcium carbonate CaCO₃ in nano-meter scale, mechanically robustness and thermal stability could be fabricated by a mineralization-alike process. For example, the storage modulus increases from 441 MPa of neat PLLA to 1034 MPa of hybrid film containing 2% (w/w) CaCO₃. In addition, the hybrid films display a significant improvement in its UV-exposure resistance.     

Effects of composition on the water uptake and hydroplasticisation of the glass transition temperature of methacrylate copolymers

The effects of composition on the glass transition of dry and hydroplasticised copolymers of methyl methacrylate (MMA), butyl methacrylate (BMA) and 2-hydroxypropyl methacrylate (HPMA) were studied by differential scanning calorimetry. Results from the hydroplasticisation studies showed that a high PHPMA content (>75 wt.%) was required for high water absorption and that the amount of water uptake was not linear with HPMA content but increased in an accelerating manner with increasing HPMA content. This behaviour was attributed to the increase in the hydrophilic character of the copolymer due to the strong hydroxyl-hydroxyl interactions at high PHPMA content. The T_gs of the dry copolymers were successfully predicted by all three equations used (rule of mixtures, Fox and Gordon-Taylor) but were poorly predicted for the hydroplasticised copolymers. This failure was attributed to the inadequacy of the equations in accounting for the specific interactions between the different segments of the copolymer chains. HPMA depressed the T_g of the water-saturated copolymers but enhanced the T_g of the dry system and this behaviour has particular relevance to its use in water-based latex paints.     

Melt processing of maleic anhydride grafted poly(lactic acid) and its compatibilizing effect on poly(lactic acid)/poly(butylene adipate-<Emphasis Type="Italic">co</Emphasis>-terephthalate) blend and their composite

Poly(lactic acid) (PLA)/poly(butylene adipate-co-terephthalate) (PBAT) blends were prepared using melt processing. The effects of maleic anhydride grafted PLA (PLA-g-MA) and calcium carbonate (CaCO₃) content on mechanical, thermal, and morphological properties of the blends were investigated. PLA-g-MA was synthesized by varying monomer and initiator contents using a reactive melt-grafting process. Tensile properties of PLA/PBAT blend were enhanced with adding 2 phr of PLA-g-MA. SEM micrographs exhibited the improvement of interfacial adhesion between PLA and PBAT in the compatibilized blend. Moreover, thermal stability of the blends improved with presence of PLA-g-MA. With increasing CaCO₃ content, Young’s modulus of the composites increased.     

Glass transition temperatures of ABA poly(styrene-b-isoprene) block copolymers by differential scanning calorimetry

The glass transition behavior of two sets of ABA poly(styrene-b-isoprene) block copolymers was examined by differential scanning calorimetry. In one series, the triblock copolymers had different total molecular weights and the same (30 wt %) polyisoprene content, in the other, the molecular weight was constant (30,000 g/mol) and the elastomer content was the variable. For all triblock copolymers studied, the data show an inward shift for the glass transition temperatures T_g of the corresponding homopolymers. This shift increases for the rigid-phase T_g as the polystyrene block length decreases. Depending on their molecular characteristics, two, three, or only one T_g were found. The third T_g was interpreted in terms of the existence of an interphase. Some of these conclusions could be confirmed by transmission electron microscopy.     

Clay network in ABS-graft-MAH nanocomposites: Rheology and flammability

A melt blending method was used to prepare ABS/clay and ABS-g-MAH/clay nanocomposites. Cone calorimeter and advanced rheological extension system (ARES^©) were employed to measure flammability and dynamic rheological properties. The main aim is to establish a relationship between the clay network structure and flammability properties of polymer nanocomposites. From the results of dynamic rheological measurements, it was found that the clay network structure was formed in ABS-g-MAH/clay nanocomposites, which strongly affected the flammability properties of the nanocomposites. The clay network improves the melt viscosity and results in restraint on the mobility of the polymer chains during combustion, which leads to significant improvement of flame retardancy for the nanocomposites.     

Effects of microscale calcium carbonate and nanoscale calcium carbonate on the fusion,thermal, and mechanical characterizations of rigid poly(vinyl chloride)/calcium carbonate composites

A Haake torque rheometer equipped with an internal mixer has been used to study the influence of microscale calcium carbonate (micro‐CaCO₃) and nanoscale calcium carbonate (nano‐CaCO₃) on the fusion, thermal, and mechanical characteristics of rigid poly(vinyl chloride) (PVC)/micro‐CaCO₃ and PVC/nano‐CaCO₃ composites, respectively. The fusion characteristics discussed in this article include the fusion time, fusion temperature, fusion torque, and fusion percolation threshold (FPT). The fusion time, fusion temperature, and FPT of rigid PVC/calcium carbonate (CaCO₃) composites increase with an increase in the addition of micro‐CaCO₃ or nano‐CaCO₃. In contrast, the fusion torque of rigid PVC/CaCO₃ composites decreases with an increase in the addition of micro‐CaCO₃ or nano‐CaCO₃. The results of thermal analysis show that the first thermal degradation onset temperature (T_onset) of rigid PVC/micro‐CaCO₃ is 7.5 °C lower than that of PVC. Meanwhile, the glass‐transition temperature (T_g) of rigid PVC/micro‐CaCO₃ is similar to that of PVC. However, T_onset and T_g of PVC/nano‐CaCO₃ composites can be increased by up to 30 and 4.4%, respectively, via blending with 10 phr nano‐CaCO₃. Mechanical testing results for PVC/micro‐CaCO₃ composites with the addition of 5–15 phr micro‐CaCO₃ and PVC/nano‐CaCO₃ composites with the addition of 5–20 phr nano‐CaCO₃ are better than those of PVC. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 451–460, 2006     

Bonding and molecular environment effects on photoorientation in epoxy-based polymers having azobenzene units

An azo prepolymer (TAZ) was synthesized by reaction between Disperse Orange 3 (DO3) and diglycidyl ether of bisphenol A (DGEBA). The resulting TAZ was blended with DGEBA and two different monoamines, one aliphatic and one aromatic, benzylamine (BA) and m-toluidine (MT), to prepare various azo copolymers with different azo contents. In addition, two guest-host systems were prepared: 5.16% by weight of DO3 in DGEBA-BA and in DGEBA-MT polymers. Their reversible optical storage properties were studied and compared. The maximum obtainable birefringence increases linearly with TAZ weight fraction, independently of the power of the writing beam, the environment in which the azo moiety is located, and the bonding between the dye and the matrix. It was found that, in BA-based copolymers, with lower T_g, the fraction of birefringence conserved after relaxation is smaller and the writing rates are higher than in MT-based copolymers. The film thickness dependence of the birefringence signal is also analyzed.     

Novel CaCO3/g-C3N4 composites with enhanced charge separation and photocatalytic activity

A novel CaCO₃/graphitic carbon nitride (g-C₃N₄) photocatalyst was synthesized for the first time via a facile calcination method using CaCO₃ and melamine as precursors. The as-prepared samples were characterized using various techniques, such as scanning and transmission electron microscopy, X-ray diffraction, Brunauer-Emmett-Teller analysis, as well as Fourier-transform infrared, X-ray photoelectron, photoluminescence, and UV–vis diffuse reflectance spectroscopy. The results of the experiments confirm the successful coupling of CaCO₃ to g-C₃N₄. The photocatalytic activity of the synthesized CaCO₃/g-C₃N₄ composites was evaluated by assessing their performance in the photocatalytic degradation of crystal violet (CV) in water under visible light irradiation. The analysis shows that CaCO₃/g-C₃N₄ exhibits higher photocatalytic activity towards CV degradation (76.0%) than pristine g-C₃N₄ (21.6%) and CaCO₃ (23.2%). Radical trapping and electron spin resonance experiments show that hydroxyl radicals (OH) and holes (h⁺) are the key reactive species in the photocatalytic process. The enhanced photocatalytic activity of the composite is mainly attributed to the efficient separation rate of electron-hole pairs achieved through the incorporation of CaCO₃.     

Peroxide-Induced Synthesis of Maleic Anhydride-Grafted Poly(butylene succinate) and Its Compatibilizing Effect on Poly(butylene succinate)/Pistachio Shell Flour Composites

Framing the Circular Bioeconomy, the use of reactive compatibilizers was applied in order to increase the interfacial adhesion and, hence, the physical properties and applications of green composites based on biopolymers and food waste derived lignocellulosic fillers. In this study, poly(butylene succinate) grafted with maleic anhydride (PBS-g-MAH) was successfully synthetized by a reactive melt-mixing process using poly(butylene succinate) (PBS) and maleic anhydride (MAH) that was induced with dicumyl peroxide (DCP) as a radical initiator and based on the formation of macroradicals derived from the hydrogen abstraction of the biopolymer backbone. Then, PBS-g-MAH was used as reactive compatibilizer for PBS filled with different contents of pistachio shell flour (PSF) during melt extrusion. As confirmed by Fourier transform infrared (FTIR), PBS-g-MAH acted as a bridge between the two composite phases since it was readily soluble in PBS and could successfully form new esters by reaction of its multiple MAH groups with the hydroxyl (–OH) groups present in cellulose or lignin of PSF and the end ones in PBS. The resultant compatibilized green composites were, thereafter, shaped by injection molding into 4-mm thick pieces with a wood-like color. Results showed significant increases in the mechanical and thermomechanical rigidity and hardness, meanwhile variations on the thermal stability were negligible. The enhancement observed was related to the good dispersion and the improved filler-matrix interfacial interactions achieved by PBS-g-MAH and also to the PSF nucleating effect that increased the PBS’s crystallinity. Furthermore, water uptake of the pieces progressively increased as a function of the filler content, whereas the disintegration in controlled compost soil was limited due to their large thickness.     

Synthesis and degradation of novel photocrosslinkable aromatic copolyanhydrides

Novel photocrosslinkable degradable aromatic copolyanhydrides have been prepared by melt-polycondensation from 1,6-bis(p-carboxyphenoxy)hexane (CPH) and 4,4′-(sebacoyldioxy)dicinnamic acid (CSC) derived from 4-hydroxycinnamic acid and sebacoyl chloride. FT-IR and ¹H NMR confirmed the copolymer structures. These copolymers were subsequently irradiated with a 400 W high-pressure mercury lamp (λ > 28 nm) to produce crosslinked materials. The gel yields of copolymers increased with increasing irradiation time and/or CSC contents. The photocrosslinking significantly enhanced the tensile strength at break (σ_b) and tensile modulus (E), but decreased the elongation at break (ε_b). The crosslinked CPH/CSC(25/75) film with gel content of 90% showed the highest σ_b of 28 MPa and E of 742 MPa. The degradation characteristics of copolymer films was investigated in a phosphate buffer solution (pH 7.2 and 10.0) at 37 °C by mass loss, molecular weight reduction by GPC and contact angle measurement. The induction period was detected for all copolyanhydrides, and the rate of degradation of copolyanhydrides was much higher than that of PCPH.     

St / AA共聚物的组成对碳酸钙结晶及形貌影响的研究

在聚苯乙烯-丙烯酸两亲共聚物(简称PAS)溶液中制备CaCO₃，用XRD、FTIR和SEM等研究随着PAS的亲水AA和亲油St单元组成的变化所引起的聚合物分子链段、溶解性质和胶束空间构象等的改变对CaCO₃晶型和形貌的影响。结果显示：随着亲水性AA单元组成的提高，可以由AA链段的晶面匹配成核调控碳酸钙为方解石纳米晶，并因PAS在水溶液中溶解性不同，形成了多种碳酸钙形貌的聚集体；当St和AA的物质的量比为3∶1时，合成出类珍珠岩层碳酸钙结构。根据PAS的结构性质和在水溶液中的溶解行为初步探讨了类珍珠岩层碳酸钙的形成机理，认为是PAS基质模板和羧酸根对钙的键合作用形成这一特殊形貌碳酸钙。     

Synthesis and properties of poly(aryl ether benzimidazole) copolymers for high-temperature fuel cell membranes

A series of poly(aryl ether benzimidazole) copolymers bearing different aryl ether linkage contents were synthesized by condensation polymerization in polyphosphoric acid (PPA) by varying the feed ratio of 4,4′-dicarboxydiphenyl ether (DCPE) to terephthalic acid (TA). As the ether unit content in the copolymer increased, the solubility of the copolymer in PPA and N,N′-dimethylacetamide/LiCl improved. For example 3–7 wt.% DMAc solution containing 2 wt.% of LiCl could be prepared from the copolymers. XRD studies revealed that the incorporation of flexible aryl ether linkages increased the chain d-spacings of the polymer backbones and decreased the crystallinity of the copolymers. Still, these copolymers having ether linkages showed reasonably good thermal/mechanical stability and high proton conductivity. For example, the copolymer with 30 mol% ether linkage had a tensile strength of 43 MPa (at 26 °C and 40% relative humidity) at an acid doping level of 7.5 mol H₃PO₄ and a proton conductivity of 0.098 S cm⁻¹ (at 180 °C and 0% relative humidity) at an acid doping level of 6.6 mol H₃PO₄.